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21

Problem

Possible Cause

Solution

Vehicle does not run

Undercharged battery

Charge the battery. A new battery should have been charged
for at least 18 hours before using the vehicle for the first time.
After first-time use, recharge the battery for at least 14 hours
after each use. Never charge the battery longer than 30 hours. 

Check all connectors. Make sure the battery connector is
tightly plugged into the charger connector, and that the charger
is plugged into the wall.

Make sure power flow to the wall outlet is “ON”. 

Charger is not working

There is no sure way to tell if your charger is working unless
you have a volt meter. If you suspect there is a problem with
your charger, contact your local Power Wheels

®

authorized

service center. They can test your charger for you.

Tripped thermal fuse

The built-in thermal fuse in the battery may "trip" and shut
down operation of the vehicle if the vehicle is overloaded or the
driving conditions too severe. The fuse will automatically reset
itself after approximately 25 seconds, allowing the vehicle to
resume normal operation. To avoid repeated automatic
shutdowns, do not overload the vehicle by exceeding the 65 lb.
maximum weight capacity or by towing anything behind the
vehicle. Do not drive up hills or run into fixed objects, which
can cause the wheels to stop spinning while power is still being
supplied to the motors. If a thermal fuse continually trips,
contact your local Power Wheels

®

authorized service center.

Loose wire or loose connectors

Check all wires and connectors. Make sure the battery
connector is tightly plugged into the motor harness connector,
and that there are no loose wires around the motors.

Dead battery

If your battery is old or if you have not followed Battery Care
instructions, your battery may be dead. If you are unsure
whether or not the battery is dead, you can have it tested at
your local Power Wheels

®

authorized service center.

Electrical switch damage

The electrical switches can become corroded due to exposure
to water or moisture, or can jam due to loose dirt, sand or
gravel. Contact your local Power Wheels

®

authorized service

center for diagnosis and repair. 

Motor damage

Contact your local Power Wheels

®

authorized service center

for diagnosis and repair.

Vehicle was running but

Loose wire or loose connectors

Check all wires and connectors. Make sure the battery

suddenly stopped 

connector is tightly plugged into the motor harness connector, 
and that there are no loose wires around the motors.

Tripped thermal fuse

The built-in thermal fuse in the battery may "trip" and shut
down operation of the vehicle if the vehicle is overloaded or the
driving conditions too severe. The fuse will automatically reset
itself after approximately 25 seconds, allowing the vehicle to
resume normal operation. To avoid repeated automatic
shutdowns, do not overload the vehicle by exceeding the 65 lb.
maximum weight capacity or by towing anything behind the
vehicle. Do not drive up hills or run into fixed objects, which
can cause the wheels to stop spinning while power is still being
supplied to the motors. If a thermal fuse continually trips,
contact your local Power Wheels

®

authorized service center.

Problems and Solutions Guide

M

IMPORTANT! If you experience a problem with your vehicle, first check the Problems and Solutions
Guide below. If you still experience a problem, please contact Power Wheels

®

Consumer Relations,

toll-free at 1-800-348-0751 between 8 AM and 6 PM (EST) Monday through Friday. Or, contact your
local Power Wheels

®

authorized service center. For the location nearest to you, please visit us 

on-line at www.powerwheels.com or call 1-800-348-0751.

G4626pr-0920  5/28/04  1:29 PM  Page 21

Summary of Contents for POWER WHEELS LittlePeople Tot Rod

Page 1: ...ed above Please read this manual and save it with your original sales receipt Tools needed for assembly Phillips Screwdriver Slotted Screwdriver Hammer and Pliers not included Cap Nut Assembly Tool included Use only with a Power Wheels 6 Volt Rechargeable Battery with A Style Connector and Built in Thermal Fuse and a Power Wheels Super 6 Volt Charger both included TM G4626pr 0920 5 28 04 1 29 PM P...

Page 2: ...not exceed the maximum weight capacity of 65 lb 29 5 kg If you have any questions about your Power Wheels vehicle please call our toll free service lines at 1 800 348 0751 from 8 AM to 6 PM EST Monday through Friday Trained customer service representatives are available to take your call in English or French Habla Español Si usted tiene alguna pregunta ó necesita asistencia llame gratis 1 800 348 ...

Page 3: ...rious injury Use of Power Wheels components in products other than Power Wheels vehicles could cause overheating fire or explosion The battery must be handled by adults only The battery is heavy and contains sulfuric acid electrolyte Dropping the battery could result in serious injury Never allow children to charge the battery Battery charging must be done by adults only A child could be injured b...

Page 4: ...ll packaging material until assembly is complete to ensure that no parts are discarded Some parts were placed under the seat for shipment Press the tab under the back of the seat and lift to access the battery compartment Metal parts have been coated with a lubricant to protect them during shipment Wipe all metal parts with a paper towel to remove any excess lubricant Rear Wheel Driver 2 Cowling S...

Page 5: ...NG P R E V E N T F I R E D o n o t b y p a s s a P o w e r W h e e l U s e o n l y a R e d P o w e r W h e e l s N e v e r m o d i f y t h e e l e c t r i c a l O R O P E R A T E For your convenience extra fasteners are included Parts Handlebar Rear Axle Foam Spacer Note Do not discard the foam spacer packaged with the battery Save it for use in the vehicle s battery compartment Hand Grip 2 G4626p...

Page 6: ... 16 Washer 4 16 Handlebar Neck 17 Long Bushing 4 18 Short Bushing 2 19 Rear Wheel Driver 2 20 10 x 15 8 Screw 2 21 10 Lock Nut 3 22 6 x 1 2 Screw 5 23 10 x 3 4 Screw 1 Not Shown Label Sheet Cap Nut Assembly Tool TM 1 11 3 14 13 8 4 19 17 17 6 7 15 2 20 20 23 22 16 12 5 15 18 10 21 21 6 21 4 Note Some parts are assembled on both sides of the vehicle This illustration shows assembly on right side on...

Page 7: ...ne by adults only A child could be injured by the electricity involved in charging the battery Never lift or carry the battery by the wires or connector This can damage the battery and possibly cause a fire resulting in serious injury Lift and carry the battery by the case only Read the safety instructions on the battery Examine the battery charger and their connectors for excessive wear or damage...

Page 8: ...8 hours Never charge the battery longer than 30 hours Recharge the battery for at least 14 hours after each use of your vehicle Do not charge the battery longer than 30 hours Once the battery is charged disconnect the charger connector from the battery connector Unplug the charger from the wall outlet The battery is now charged and is ready to be installed in your vehicle Please see Battery Instal...

Page 9: ...electrical items Care should be taken in unpacking and assembly of the vehicle Children should not handle parts including the battery or help in assembly of the vehicle WARNING 1 437 437 Cap Nut Slide a long bushing ring side first onto the rear axle Slide a wheel onto the rear axle Make sure the ribs on the wheel face up Slide a rear wheel driver ring side down onto the rear axle Fit the grooves ...

Page 10: ...h a hammer to secure the cap nut on the end of the rear axle 4 437 437 Cap Nut Tube Side Position the vehicle body upright Face the back end of the vehicle body Hint You will need to temporarily hold the remaining rear wheel driver onto the motor assembly to properly position the rear axle assembly into the motor assembly Fit and hold the remaining rear wheel driver against the motor pins on one e...

Page 11: ...the side and rear tabs stay aligned with the slots Note Pull up on the front of the vehicle body while pressing down on the cowling to make sure the front tabs snap into the slots 6 7 Slide a washer onto one of the front axles Slide a short bushing ring side first onto the same front axle Slide a wheel onto the front axle Slide a long bushing tube side first onto the front axle Fit a cap nut on th...

Page 12: ...15 8 screws down through the handlebar and handlebar neck Fit a 10 lock nut onto the ends of both screws Make sure the rounded side of the lock nut is down While holding a lock nut steady with pliers tighten the screw with a Phillips screwdriver Do not over tighten Repeat this procedure to tighten the other screw Set the handlebar assembly aside for assembly step 14 10 11 Rounded Side Press firmly...

Page 13: ...a 10 lock nut onto the end of the screw Make sure the rounded side of the lock nut faces forward While holding the lock nut steady with pliers tighten the screw with a Phillips screwdriver Do not over tighten Lock Nut 10 x 3 4 Screw 15 Assembly Steering Column Hint You may want the help of another adult to support the steering column near the steering linkage while assembling the handlebar to the ...

Page 14: ...r Hand Grip R Apply labels as shown For best results make sure your hands and the areas to which the labels will be applied are clean and dry Dash and Rear View 19 18 Insert five 6 x 1 2 screws through the top of the handlebar assembly as shown Tighten the screws with a Phillips screwdriver Do not over tighten Handlebar Assembly 17 7 8 9 G4626pr 0920 5 28 04 1 29 PM Page 14 ...

Page 15: ...lean dry cloth to remove any dust or oils Place the labels exactly as shown in the illustrations For best results avoid repositioning a label once it has been applied to the vehicle After applying a label rub the label firmly with a clean dry cloth to make sure the label is adhered to your vehicle Start at the center of a label and smooth towards the outer edges to remove air bubbles Label Decorat...

Page 16: ...16 T M Left Side Label Decoration 13 11 11 6 2 14 10 3 12 G4626pr 0920 5 28 04 1 29 PM Page 16 ...

Page 17: ...arms together to release the arms from the slots in the vehicle body Press the battery clamp arms in and over the lock tabs and lift the battery clamp Lower the battery clamp over the battery and foam spacer Fit the battery clamp arms down into the slots in the vehicle body Press the battery clamp arms out over the lock tabs to snap and secure the battery clamp arms in the slots Replace the vehicl...

Page 18: ...nd tighten as required Check plastic parts on a regular basis for cracks or broken pieces During snowy or rainy weather the vehicle should be stored inside or under a protective cover Remember to charge the battery at least once per month while your vehicle is not in regular use Avoid operating the vehicle in wet or snowy conditions and do not spray the vehicle with a hose Do not wash the vehicle ...

Page 19: ... an accident Operate the vehicle only in the daytime or a well lit area 7 Do not allow your child to drive on sloped or inclined surfaces Restrict your child s driving to generally level ground ONLY 8 Do not allow your child to drive down or across a steep slope The vehicle may gain unsafe speed even if the pedal is released to stop The vehicle may tilt and tip over The wheels could lose traction ...

Page 20: ...D TO STOP Move the shifter to the REVERSE position Press the foot pedal The vehicle drives in reverse at a maximum of 31 2 mph Help your child practice steering to learn how far and how quickly to turn the handlebar when driving in reverse Shifter Shifter REVERSE IMPORTANT To avoid damaging the motors and gears make sure to stop the vehicle before switching from drive to reverse IMPORTANT use the ...

Page 21: ...ery Care instructions your battery may be dead If you are unsure whether or not the battery is dead you can have it tested at your local Power Wheels authorized service center Electrical switch damage The electrical switches can become corroded due to exposure to water or moisture or can jam due to loose dirt sand or gravel Contact your local Power Wheels authorized service center for diagnosis an...

Page 22: ...to the motors If a thermal fuse continually trips contact your local Power Wheels authorized service center Vehicle runs sluggishly Undercharged battery Charge the battery A new battey should have been charged for at least 18 hours before using the vehicle for the first time After first time use recharge the battery for at least 14 hours after each use Never charge the battery longer than 30 hours...

Page 23: ...ber see sticker in battery compartment vehicle production run number see sticker in battery compartment Phillips screwdriver slotted screwdriver and needle nose pliers with plastic or rubber handles an extra Power Wheels thermal fuse is helpful Problem Possible Cause Solution One year limited warranty from the date of purchase on the Power Wheels vehicle Six month limited warranty on the 6 volt ba...

Page 24: ...y owned and operated Power Wheels Authorized Service Center For the location nearest you visit us on line at www powerwheels com IMPORTANT DO NOT Return your Vehicle to the Store DO NOT use this vehicle for the first time until you have charged the battery for 18 hours Remember to Charge the battery immediately after each use Charge the battery once a month during storage even if the vehicle has n...

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