
12
• Lift the front end of the vehicle.
• Slide the straight end of the steering column through the
hole in the upper steering linkage and out through the
hole in the vehicle body.
• Insert the curved end of the steering column into the
hole in the lower steering linkage.
Steering
Column
Lower
Steering
Linkage
Upper
Steering
Linkage
Hole
Assembly
Handlebar
Handlebar
Neck
Lock Nuts
• Position the handlebar upright.
• Fit the handlebar neck to the underside of the handlebar,
with the holes in the handlebar and handlebar neck aligned.
• Insert two #10 x 1
5
/
8
" screws down through the handlebar
and handlebar neck.
• Fit a #10 lock nut onto the ends of both screws. Make sure
the rounded side of the lock nut is down.
• While holding a lock nut steady with pliers, tighten the screw
with a Phillips screwdriver. Do not over-tighten. Repeat this
procedure to tighten the other screw.
• Set the handlebar assembly aside for assembly step 14.
10
11
Rounded
Side
• Press firmly on the back of the cowling to snap the rear
tab into the slots in the vehicle body.
TM
PRESS HERE
To Snap Side Tabs
PRESS HERE
To Snap Rear Tab
• Press firmly on each side of the cowling to snap the
four side tabs into the slots in the vehicle body. Make
sure the rear tab stays aligned with the slots.
8
9
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