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Fischer Panda Panda 4K PMS Manual Download Page 97

Maintenance Instructions

9.2.16

Kapitel/Chapter 7: Maintenance Instructions   -   Seite/Page 97

Fig. 7.11.2-2: Air suction housing with pull out holder 

2. Tip the two fasteners 90°.

Fig. 7.11.2-3: Air suction housing with pull out holder 

3. Pull the filter mat holder out.

Fig. 7.11.2-4: Air suction housing with pull out holder 

4. Replace the air filter mat.

5. Re-assembly in reversed order.

Summary of Contents for Panda 4K PMS

Page 1: ...Panda_4K 5K_PMS_eng R03 9 2 16 Marine Generator Manual Panda 4K PMS Panda 5K PMS 230 V 50 Hz 120 V 60 Hz Super silent technology...

Page 2: ...GmbH 33104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modifications for improving the p...

Page 3: ...nerators 18 1 6 1 1 Protective conductor and potential equalisation 19 1 6 1 2 Protective conductor for Panda AC generators 19 1 6 1 3 Switch off all loads while working on the generator 19 1 6 1 4 Po...

Page 4: ...Details of functional units 44 4 3 1 Control panel 44 4 3 2 Components of cooling water system raw water fresh water 45 4 3 3 The fuel and combustion air system 46 4 3 4 Sensors and switches for oper...

Page 5: ...ock 65 6 7 1 Possible cause for water in the exhaust hose 65 6 7 1 1 Possible cause exhaust hose 65 6 7 1 2 Possible cause cooling water hose 65 6 7 2 Installation area of the waterlock 66 6 7 3 The v...

Page 6: ...for the internal cooling water pump 101 7 13 The raw water circuit 103 7 13 1 Clean raw water filter 103 7 14 Causes with frequent impeller waste 103 7 14 1 Replacement of the impeller 104 7 14 2 Chec...

Page 7: ...ltage 143 8 7 4 Measuring the ohm resistance of the generator windings 144 8 7 5 Check the windings for short circuit 144 8 7 6 Measuring the inductive resistance 145 8 8 Generator provides no voltage...

Page 8: ...enerator 163 10 3 5 Stopping the generator 163 10 4 Installation of the panel 164 10 4 1 Connection of the remote control panel 164 10 5 Jumper configuration 166 10 5 1 Jumper configuration for the in...

Page 9: ...ried out Fischer Panda can supply Service Kits which are ideal for regular servicing tasks We only supply the highest quality components which are guaranteed to be the RIGHT parts for your generator S...

Page 10: ...arettes hot surfaces sparks etc PROHIBITED No smoking In the environment described during the work specified smoking is prohibited PROHIBITED No fire or naked light Fire and naked light are ignition s...

Page 11: ...ulled in when touching with body part loose fitting clothing scarf tie etc WARNING Explosion hazard Warning of substances that may cause an explosion under certain conditions e g presence of heat or i...

Page 12: ...CTION Wear protective gloves PPE Wearing protective gloves provides the hands from hazards like friction graze punctures or deep cuts and protects them from contact with hot surfaces MANDATORY INSTRUC...

Page 13: ...Regulations 9 2 16 Kapitel Chapter 1 General Instructions and Regulations Seite Page 13 Socket wrench set Hexagon socket wrench set Clamp on ammeter DC for synchronous generators AC for asynchronous...

Page 14: ...g these measures lies with those who undertake the installation of the generator in the final system 1 4 Customer registration and guarantee Use the advantages of registering your product you will rec...

Page 15: ...es and ensure work safety Familiarise yourself with the equipment and its limits Keep the generator in good condition 1 5 3 Personal protective clothing PPE For maintenance and repair work on the equi...

Page 16: ...our health if they accumulate Ensure that the generator exhaust fumes are vented appropriately leak proof system and that an adequate fresh air supply is available for the generator and the operator f...

Page 17: ...from the batteries Ensure that the battery terminals are tightly connected and not corroded to avoid sparking Use an appropriate terminal grease Check the charge level with an adequate voltmeter or ac...

Page 18: ...water and soap and dry them with a soft cloth Immediately replace damaged or missing warning and instruction signs This also applies to the installation of spare parts 1 6 1 Special instructions and...

Page 19: ...The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be started up unintentionally 1 6 1 3 Switch off all loads while...

Page 20: ...clothing Do not touch your eyes while handling batteries If you have acid splashes on the skin or clothing wash them out with lots of water and soap If acid sprays into your eyes immediately flush th...

Page 21: ...by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately If you ca...

Page 22: ...s you by pulling slowly 4 Open Airway Tilt head back and lift chin Shout Are you OK 5 Check for Breathing Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted b...

Page 23: ...of Fischer Panda generators The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda Generators The manual does not substitute the technical evaluation an...

Page 24: ...ansport and Loading Unloading 3 3 1 Transporting the generator The generator must always be upright for transport For transport the Fischer Panda Transport Box shall be used for the generator The gene...

Page 25: ...used for transport loading 3 4 Scope of delivery The Fischer Panda PMS generator system contains following components 3 4 1 Asynchronous Generator Fig 3 4 1 Fischer Panda Generator Fischer Panda Gene...

Page 26: ...l Box is not required for this generators representative picture Fig 3 4 1 4 Fischer Panda Manual Fischer Panda Manual The Fischer Panda Manual contains following components Clear foil bag with genera...

Page 27: ...4 1 Sound insulation capsule side part To open the sound insulation capsule the closures must be rotated roughly 180 counter clockwise Use a flat head screwdriver Pull the sidewalls out by gripping i...

Page 28: ...cover upper pars can be removed 3 5 Special maintenance notes and arrangements at long periods of stand still time or shutdown Stand still is divided into the following groups Short term standstill 1...

Page 29: ...harged For a 12 V battery applies 11 7 V lower open circuit voltage battery flat conservation charging 13 2 V For a 24 V battery applies 23 4 V lower open circuit voltage battery flat conservation cha...

Page 30: ...preserving agent Clean air filter housing and inject with a preserving agent Close suction hole and exhaust opening e g with tape or end caps Drain sea water circuit Close sea cock Clean sea water fil...

Page 31: ...un for 10 min Remove v belt as required and store packed at a dry place Protect from UV radiation Disconnect battery Sprinkle terminals with acid free grease Attention Cover alternator openings No cle...

Page 32: ...oil pressure line if existent and refill clean motor oil in pipe Keep engine shut off lever in 0 position and turn engine several times by hand Clean air filter housing with petroleum check air filte...

Page 33: ...erator 9 2 16 Kapitel Chapter 4 The Panda Generator Seite Page 33 4 The Panda Generator 4 1 Type plate at the Generator Fig 4 1 1 Type plate at the generator Picture shows 4000s SC Fig 4 1 2 Discripti...

Page 34: ...the Generator 4 2 1 Right side view Panda 4K PMS Fig 4 2 1 1 Right side view 02 06 07 05 08 01 04 03 09 01 Thermostat housing 02 DC alternator 03 Oil filter 04 Fuel filter 05 Sound cover base part 06...

Page 35: ...MS Fig 4 2 2 1 Left side view 01 02 07 03 06 09 08 10 04 05 01 Gernerator terminal box 02 Thermo switch at cylinder head 03 Generator housing with coil 04 Failure bypass switch 05 DC terminal with rel...

Page 36: ...8 01 Thermostat housing 02 Ventilation screw solenoid valve 03 Raw water pump 04 Fuel filter 05 Connection plug for the boost electronic 06 Raw water in 07 Fuel in out 08 Passage for fuel pump cable 0...

Page 37: ...hapter 4 The Panda Generator Seite Page 37 4 2 4 Back view Panda 4K PMS Fig 4 2 4 1 Back view 01 02 04 03 06 05 01 Capacitors 02 Heat exchanger 03 Thermo switch 04 Generator front plate 05 Sound cove...

Page 38: ...Fig 4 2 5 1 View from above 06 01 02 03 04 05 09 11 12 08 10 07 01 Capacitors 02 Generator terminal box 03 Valve cover 04 Fuel stop solenoid 05 Oil filler neck 06 Fuel filter 07 Raw water pump 08 Regu...

Page 39: ...ge 39 4 2 6 Right side view Panda 5K PMS Fig 4 2 6 1 Right side view 02 05 06 04 07 01 03 08 01 Thermostat housing 02 DC alternator 03 Oil filter 04 Sound cover base part 05 Connection point for exter...

Page 40: ...MS Fig 4 2 7 1 Left side view 01 08 02 07 09 10 11 03 04 06 05 01 Gernerator terminal box 02 Generator housing with coil 02 Failure bypass switch 04 Actuator 05 DC terminal with relays and fuses 06 Bo...

Page 41: ...1 13 04 06 12 01 Thermostat housing 02 Raw water pump 03 Fuel filter 04 Raw water in 05 Fuel in out 06 Passage for fuel pump cable 07 Oil drain hose 08 Cable for remote control panel 09 Passage for st...

Page 42: ...ptitel Chapter 4 The Panda Generator 9 2 16 4 2 9 Back view Panda 5K PMS Fig 4 2 9 1 Back view 01 02 04 03 06 05 01 Capacitors 02 Heat exchanger 03 Thermo switch 04 Generator front plate 05 Sound cove...

Page 43: ...5K PMS Fig 4 2 10 1 View from above 01 02 03 04 05 08 10 11 07 09 06 01 Capacitors 02 Generator terminal box 03 Valve cover 04 Fuel stop solenoid 05 Oil filler neck 06 Raw water pump 07 Regulator for...

Page 44: ...ts of the generator are monitored with sensors which when triggered generate an error message and can shut down generator operation under certain circumstances to prevent damage Fig 4 3 1 Remote Contr...

Page 45: ...The Panda Generator 9 2 16 Kapitel Chapter 4 The Panda Generator Seite Page 45 4 3 2 Components of cooling water system raw water fresh water Fig 4 3 2 1 Two circle system...

Page 46: ...The Panda Generator Seite Page 46 Kaptitel Chapter 4 The Panda Generator 9 2 16 4 3 3 The fuel and combustion air system Fig 4 3 3 1 Fuel and combustion air circle...

Page 47: ...ed exhaust elbow This thermo switch is located at the water cooled exhaust elbow union and serves to monitor the temperature of the fresh water cooling system It takes a measurement at the hottest spo...

Page 48: ...4 The Panda Generator 9 2 16 Fig 4 3 4 4 Oil pressure switch Oil pressure switch In order to be able to monitor the lubricating oil system an oil pressure switch is built into the system 4 3 5 The lu...

Page 49: ...d an unexpected starting of the generator the starter battery must be disconnected before start working at the generator Attention Danger to life Rotating parts inside of the generator Do not run the...

Page 50: ...ns 5 3 2 1 The soot of the generator is due to the fact that The cylinder temperatures are too low to ensure complete burning of all the fuel delivered A further result is that of abnormal carbon buil...

Page 51: ...ed with various sensors temperatures switches The combustion engine is fur ther equipped with a oil pressure control switch which switches the motor off if the oil pressure sinks to a particular level...

Page 52: ...t Note The instructions and regulations of the remote control panel data sheet must be respected Respect the safety instruction in front of this manual 5 7 Stopping the generator see remote control pa...

Page 53: ...by a technical trained person or a Fischer Panda service point 6 1 1 Hazard notes for the installation Notice see Safety first on Page 10 Follow the general safety instruction at the front of this man...

Page 54: ...proper handling operation installation and maintenance can result in severe personal injury and or material damage Electrical voltages above 48 volts battery chargers greater than 36 volts are always...

Page 55: ...additionally improve the conditions The generator sucks its air from the surrounding engine room Therefore it must be ensured that sufficient ventilation openings are present so that the generator can...

Page 56: ...oling Fig 6 4 2 1 Position of the through hull fitting For Panda generators the through hull inlet should NOT point in the sailing direction When sailing at higher speeds more water will be forced int...

Page 57: ...cks in air for a short time The impeller pump will be lubricated by raw water and the impeller life span will be increased By the installation of a check valve in the raw water inlet line which is und...

Page 58: ...ddle and extended respectively at each end by an additional hose and a connecting nipple Both hose ends must be led outside of the sound cover to one point if possible 600 mm over the waterline in the...

Page 59: ...e of the sound cover to one point if possible 600 mm over the waterline at the mid ships line The valve is connected at the highest place with the two hose ends 6 4 6 Generator housing cooled by raw w...

Page 60: ...ling water expansion tank The Panda generator is normally supplied with an additional external cooling water expansion tank This tank must be installed in such a way that its lower edge is at least 50...

Page 61: ...ng screw on the pipe socket of the internal cooling water pump Close the vent screw when air free water comes out Check the water level in the expansion tank during the venting Fill up if necessary Ne...

Page 62: ...be that the cooling water is not circulating The generator will heat up very quickly and switch off because of overheating Anti freeze In the interest of safety the freezing point of the closed circu...

Page 63: ...Seite Page 63 6 5 4 Scheme for freshwater circuit at two circuit cooling system Fig 6 5 4 1 Scheme for freshwater circuit at two circuit cooling system 1 Expansion tank 2 Exhaust manifold 3 Thermostat...

Page 64: ...can also be installed The exhaust hose descends from the capsule to the water lock Then the hose rises via the goose neck to the silencer see drawing The goose neck must be vertical and sit preferably...

Page 65: ...This is a certain sign for cooling water that got into the oil pan If the engine is started under these conditions the water and the oil are mixed into an emulsion The oil will quickly become so visc...

Page 66: ...h the generator the better the protection from entering water into the combustion chamber The picture below shows that the distance between the critical point at the exhaust elbow and the maximum perm...

Page 67: ...center underneath the generator Only in this position it is assured that the water level cannot change drastically in tilted position by the waterlock moving out of the center line See the following...

Page 68: ...s a minimum size at which even when installed ideally the water can slosh into the exhaust elbow when the ship is very tilted or rocks very hard Summary The preset minimum height of 600 mm must be reg...

Page 69: ...s Tilted position 45 degrees Fig 6 7 3 2 2 The water level is now at the same height as the critical point at the exhaust elbow If the ship is sailed in a tilted position of 45 degrees with an install...

Page 70: ...o the ships center line Thus the waterlock is prevented from leaking very strongly when the ship is tilted The leaking of the waterlock leads to a rise of the water level which then gets too close to...

Page 71: ...apitel Chapter 6 Installation Instructions Seite Page 71 Fig 6 8 2 Exhaust water separator Exhaust water separator 1 Raw water outlet 2 Hose connector 3 Reducer if required 4 Hose 5 Hose connector 6 S...

Page 72: ...aterline If the through hull exhaust outlet has to be mounted far from the generator an exhaust water separator must definitely be installed The raw water from the separator must then run along the sh...

Page 73: ...stallation Instructions Seite Page 73 Fig 6 8 1 2 Example for an unfavourable installation Example of an unfavourable installation Water lock not far enough below the lowest level of the generator Dis...

Page 74: ...urn fuel line to fuel tank unpressurized The electric cable for the fuel pump is already installed on the generator length 5 m Fig 6 9 1 1 Installation Scheme Fuel System 6 9 2 The electrical fuel pum...

Page 75: ...uarantee that through the return pipe no fuel is led into the injection pump 6 9 4 Position of the pre filter with water separator Fig 6 9 4 1 Pre filter with water separator Additionally to the stand...

Page 76: ...dent from the remaining battery set This enables you to start the genset at any time with its own starter battery even if the other batteries are discharged A further advantage of a separate starter b...

Page 77: ...the connection use self extinguishing and fire protected cables which are appropriate for temperatures up to 90 C 195 F The batteries must be installed in such a way that they do not chafe through or...

Page 78: ...e 120 V installation Fig 6 10 1 3 DC relay DC relay The Panda generators 8000 to 30 are equipped with various DC relays which can be found under the terminal strip The various relays have the followin...

Page 79: ...el Chapter 6 Installation Instructions Seite Page 79 Fig 6 10 1 5 Battery installation Scheme 6 10 2 Connection of the remote control panel see separate control panel manual 1 2 4 3 1 Generator 2 Batt...

Page 80: ...stems separate An alternative to a manual rotating switch is an automatic power relay When the generator is not running the relay remains in the shore power position As soon as the generator is runnin...

Page 81: ...way motor protection switch must be installed to protect the electrical motor Required fuses see rated current on the type plate Required cable cross sections The following recommended electrical cabl...

Page 82: ...lso comply with the hook up requirements of the shore current grid Generally a leakage current relay is sufficient for safe electrical operation however this must be confirmed by the electrical safety...

Page 83: ...efore before starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee that the generator cannot be inadvertently started Do not run t...

Page 84: ...tions for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instruction Personal protective equipment necessary During Ins...

Page 85: ...can be raised up to 30 200 h max Make sure that the dynamic operation hours are not reset accidently between the service interval 7 5 General maintenance instructions 7 5 1 Checks before each start Oi...

Page 86: ...rface with marine generators Measure the oil level when the ship is not lop sided Run the generator for about 10 minutes to ensure that the engine is warm Wait for 3 minutes so the oil can flow back i...

Page 87: ...ark by less than 50h there might be a technical problem In that case we recommend going to a shop or a Fischer Panda service point if the oil is cloudy or even creamy coolant might have mixed with the...

Page 88: ...rator on a levelled surface with marine generators Change the oil when the ship is not lop sided Run the generator for about 10 minutes to ensure that the engine is warm Wait for 3 minutes so the oil...

Page 89: ...oil drain screw by means of the open ended wrench from the oil drain hose rotating direction left Use a second open ended wrench to lock Make sure to do this over the container Use spanner size 17 mm...

Page 90: ...heck oil level after every 2 litres with the oil dipstick 9 Check proper filling level See section 7 7 Checking oil level on page 86 When the proper filling level is reached screw in the oil cap again...

Page 91: ...Fig 7 9 1 1 1 Battery Keep battery clean and dry Remove dirty clamps Clean terminal posts and and clamps of the battery and grease with acid free and acid resistant grease When reassembling ensure th...

Page 92: ...otective goggles Do not rest tools on the battery 7 10 Ventilating the fuel system Normally the fuel system is designed to ventilate air itself i e as soon as the electric starter motor starts operati...

Page 93: ...id valve The button must continue to be pressed whilst opening the screw A large cloth or Kleenex tissue must be laid beneath the connection to prevent escaping fuel running into the capsule If the fu...

Page 94: ...from the used filter and fasten them to the new filter The arrow on the filter housing indicates the direction of the fuel flow A clogged filter causes a decreased power output of the generator 7 10...

Page 95: ...ight glasses o ring with a heat resistant grease Specification Antiseize and screw the sight glass back into its mount right hand rotation 7 11 Checking the water separator in the fuel supply Fig 7 11...

Page 96: ...the air suction housing by loosen the six screws on the housing cover Use spanner size 8 mm Fig 7 11 2 Opened air suction housing 2 Change the air filter mat 3 Close the suction air housing 7 11 2 Al...

Page 97: ...97 Fig 7 11 2 2 Air suction housing with pull out holder 2 Tip the two fasteners 90 Fig 7 11 2 3 Air suction housing with pull out holder 3 Pull the filter mat holder out Fig 7 11 2 4 Air suction hous...

Page 98: ...ing by loosening the closure on the right side of the housing 01 Closure Fig 7 11 3 2 Air suction housing 2 Open the combustion air housing by loosening the closure on the left side of the housing 01...

Page 99: ...e repeated several times The generator must be switched off before opening the ventilating points Pay attention that the external coolant expansion tank is connected with the generator by the intended...

Page 100: ...x 60 Seconds then switch off 6 Refill cooling water via the compensation tank 7 The compensation tank is connected to the generator by two hoses The external compensation tank should be filled to a ma...

Page 101: ...ter a very short time of operation Therefore the V belt must be checked in short time distances It may be possible that the V belt must be changed after a few weeks Therefore the V belt must be checke...

Page 102: ...must be pressed in the direction of the thermostat housing 4 Exchange the V belt Sample Picture Fig 7 12 0 4 V belt 5 Afterwards the V belt must be tightened again 6 The V belt must be tightened in su...

Page 103: ...affects the life span of the impeller if the cooling water sucking in way is relatively long or the supply is handicapped so that the cooling water sucking in range develops a negative pressure This c...

Page 104: ...peller Fig 7 14 1 1 Raw water cock Close the raw water stop cock Representative picture Fig 7 14 1 2 Raw water pump Raw water pump on the front side of the genset Representative picture Fig 7 14 1 3 C...

Page 105: ...e spray The impeller is attached to the pump wave if the old impeller is used pay attention to the before attached marking Representative picture Fig 7 14 1 6 Gasket Fastening the cover and use a new...

Page 106: ...tor Fig 7 14 2 2 Discharge capacitor three phase Discharge the capacitor three phase 01 Discharge reactor 5 10kOhm 02 Multimeter 03 Capacitor At three phase capacitors the discharge must be made betwe...

Page 107: ...electrical connections to the Capacitor It must be ensured that the electrical connections to the capacitor are always tight fitting Loose connections with transitional resistance can mean that the c...

Page 108: ...The original location of the item must be taken from the generator description of this manual All replacements and repairs should be done by a trained person ATTENTION Ensure that the generator canno...

Page 109: ...c starter 3 Pull off rubber cap 4 Loosen hex nut with wrench with W A F 13 mm and remove the electric connections Fig 7 15 4 Electric starter 5 Loosen the lower attachment screw with a hex socket wren...

Page 110: ...attachment screw is visible from up top view between engine and exhaust manifold 6 Slide the socket wrench fitted with both extensions under the exhaust manifold and insert in the hex socket screw Lo...

Page 111: ...hat the generator cannot be started up accidentally Remove battery main switch For part numbers refer to the spare parts catalogue Fig 7 16 1 Oil pressure sensor 1 Open both connectors 01 on the oil p...

Page 112: ...onnectors 01 on the oil pressure sensor Fig 7 16 2 Oil pressure sensor 2 Loosen and remove oil pressure sensor 6R3 using a wrench with W A F of 17 mm A large piece of cloth or absorbent tissue must be...

Page 113: ...enerators The original location of the item must be taken from the generator description of this manual All replacements and repairs can be done by the user Fig 7 17 1 Relay 1 Remove the two fixing sc...

Page 114: ...tion of this manual This replacement can be done by the user The fuses should be replaced every 2000 operating hours Fig 7 18 1 Fuse Figures similar 1 Remove the two fixing screws of the plastic cover...

Page 115: ...ors The original location of the item must be taken from the generator description of this manual All replacements and repairs should be done by a trained person ATTENTION Ensure that the generator ca...

Page 116: ...7 19 3 Thermoswitch 3 Disconnect electric supply line of the thermoswitch Fig 7 19 4 Thermoswitch 4 Loosen thermoswitch with a wrench with W A F 22 mm Fig 7 19 5 Thermoswitch 5 Before installing the...

Page 117: ...location of the item must be taken from the generator description of this manual All replacements and repairs should be done by a trained person ATTENTION Ensure that the generator cannot be started...

Page 118: ...e nozzle holder assembly 4 Wrench with W A F of 21 mm 3 Remove the copper seal 5 and the heat shield 6 4 Dismount the connector 2 from the glow plugs 3 5 Remove the glow plugs 3 For assembly Replace t...

Page 119: ...t 3 4 If the heat ring seal drops back in repeat the procedure above For assembly If the injection nozzle is uninstalled for cleaning or maintenance purposes the heat seal ring and the injection nozzl...

Page 120: ...tructions 9 2 16 Fig 7 21 2 Glow plugs Figures similar 2 Remove the three hex screws using a size 7 mm socket wrench Fig 7 21 3 Glow plugs 3 Remove the glow plug connector Fig 7 21 4 Glow plugs 4 Loos...

Page 121: ...Maintenance Instructions 9 2 16 Kapitel Chapter 7 Maintenance Instructions Seite Page 121 Fig 7 21 5 Glow plugs 5 Remove glow plug 6 To reinstall reverse the order of steps...

Page 122: ...Seite Page 122 Kapitel Chapter 7 Maintenance Instructions 9 2 16 Leere Seite Intentionally blank Maintenance Instructions...

Page 123: ...t a running generator can result in severe personal injury Therefore before starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee...

Page 124: ...trical voltages above 48 volts battery chargers greater than 36 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out i...

Page 125: ...bances while driving the following tools and measuring instruments should belong to the equipment kept on board Multimeter for voltage AC frequency and resistance Measuring instrument for inductance M...

Page 126: ...If the generator is unable to supply enough power to start an electric motor 1 phase it is usually because the motor draws too much current during starting process Check the motor s current draw requi...

Page 127: ...of fuel Check fuel supply Glow plugs not working correctly Check glow plugs and heating time Too much air in fuel lines Test fuel system for leakage Bleed air from fuel system refer to section Bleedi...

Page 128: ...rvice Air in the fuel system Ventilate the fuel system Cause Solution Lack of fuel Check fuel supply system fuel filter renew if necessary check fuel pump check fuel lines bleed if necessary Lack of i...

Page 129: ...ming adjustment Have motor serviced by Kubota Cause Solution motor rpm suddenly rises or drops unusual noise comes from genset exhaust colour suddenly becomes dark leakage in the cooling water system...

Page 130: ...system 5 3 No Deaerate fuel system No Yes Empty tank 5 4 Refuel Fuel pump installed connected correctly 4 2 Install connect fuel pump correctly Defective fuel pump 4 3 Exchange fuel pump Yes Yes No Ye...

Page 131: ...Fuse at VCS ok 11 3 Exchange fuse Interrupted measurement voltage to VCS 11 4 Exchange connect measurement voltage line 1 Yes Yes No Frequency too high low Yes Reduce load Genrator overloaded 11 5 No...

Page 132: ...plug of the anti repeat starter device Loosen the holding screws of the anti repeat starter device Mount the new anti repeat starter device in reversed order 3 1 Charge exchange starter battery Proce...

Page 133: ...scher Panda Service point Service Centre Attention Voltage up to 400 V Danger to life The operations are to be executed by a trained professional only 9 2 Defective cable AC out Get the cable AC out e...

Page 134: ...up to 400 V Danger to life The operations are to be executed by a trained professional only 11 4 Disrupted measuring voltage to VCS Get the measuring voltage cable connected exchanged by a Fischer Pan...

Page 135: ...temperature switch possibly loose contact cable break Get the temperature switch checked and repaired by a Fischer Panda Service point Service Centre 13 6 Leaky ventilation screw Renew the ventilation...

Page 136: ...e generator The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started Sample picture Fig 8 5 0 2 Wiring diagram HP1 230 V 50 Hz Fig 8 5 0 3 Generator Power T...

Page 137: ...nal box 120 60 Hz Generator power terminal box 120 V 60 Hz In these terminal box there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of...

Page 138: ...box 240 V 60 Hz Generator power terminal box 240 60 Hz 208 V 60 Hz In these terminal box there are the electrical connection points for the AC generator Here is also the bridge for the protective gro...

Page 139: ...terminal box DVS 120 V 240 V 60 Hz In these terminal box there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the generator The cove...

Page 140: ...cur if run for long periods at full load Effects of Short Circulating and Overloading on the Generator The generator cannot be damaged by short circuit or overloading Short circuit and overloading sup...

Page 141: ...witched on the voltage must be controlled in each case at the voltmeter Sensitive devices must be switched off so long until the voltage exceed the critical parameter Under certain circumstances the g...

Page 142: ...en disconnected Should this be above the prescribed generator idling speed it can be assumed that one or several condensers are defective 8 7 1 Discharging the capacitors ATTENTION Never work on the c...

Page 143: ...citors have full capacity The capacitors which do meet the prescribed capacity value at this measurement should be exchanged as fast as possible If all capacitors prove to be still functional then a c...

Page 144: ...show there is windings short circuit In this case the generator windings must be renewed by an electrician 8 7 5 Check the windings for short circuit Ensure that the generator has been switched off a...

Page 145: ...8 1 Rotor magnetism loss and re magnetising ATTENTION See Safety Instructions Safety First on Page 15 In the case of asynchronous generators the generator cannot independently increase voltage after...

Page 146: ...rt period whilst in operation first remove the small retention screw and replace it immediately The motor should react immediately by revving high If the motor does not react sharply to the re connect...

Page 147: ...ff caused by heat accumulation after the generator has been switched off then this can also be bypassed using the switch 8 9 3 Lifting solenoid for motor stop optional There are two different versions...

Page 148: ...er 8 Generator Faults 9 2 16 the only handling error that can be made on board that can lead to fatal consequences for both generator and operator 8 9 4 Troubleshooting table For Troubleshooting see T...

Page 149: ...1 Lubrication oil capacity 1 25 l 1 25 l 1 25 l 2 8 l 1 3 l Fuel consumption approx 0 42 1 12 l approx 0 42 1 12 l approx 0 42 1 12 l approx 0 5 1 4 l approx 0 42 1 12 l Oil consumption max 1 of fuel...

Page 150: ...re 9 3 kPa 93 Millibar 9 3 kPa 93 Millibar 9 3 kPa 93 Millibar 9 3 kPa 93 Millibar 9 3 kPa 93 Millibar Panda 6500 Panda 7 mini Panda 8000 Panda 8 mini Panda 9000 Panda 10000 Panda 9 mini Panda 12000 P...

Page 151: ...d 2900 rpm 3000 rpm 3000 rpm 2900 rpm Valve clearance engine cold 0 2 mm Hydro Hydro 0 2 mm Cylinder head nut torque 63 7 68 6 Nm 68 Nm 68 Nm 25 Nm Compression ratio 22 5 1 22 16 22 16 22 1 Lubricatio...

Page 152: ...m 70 mm Max exhaust back pressure 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar Panda 7 5 4 Panda 9 4 Panda 12 4 Panda 17 4 Panda 22 4 P...

Page 153: ...00 rpm Idle running speed 2900 rpm 2900 rpm 3100 rpm 2900 rpm 1800 rpm Valve clearance engine cold 0 16 0 20 mm 0 2 mm 0 2 mm 0 2 mm 0 2 mm Cylinder head nut torque 58 8 63 7 Nm 42 Nm 42 Nm 42 mm 68 N...

Page 154: ...tery size 12 V 136 Ah equivalent Recommend cable cross size starter battery cable Length 4 meter max 70 mm Max exhaust back pressure 10 7 kPa 107 Millibar Panda 45i Generato Rated current Generator Ra...

Page 155: ...ils have usually SAE classes of SAE 10W 40 SAE 15W 40 etc 9 5 1 2 Quality of oil The quality of an engine oil is specified by the API standard American Petroleum Institutes The API designation is to b...

Page 156: ...interests of safety Fischer Panda recommend to use the product GLYSANTIN PROTECT PLUS G 48 Engine coolant automotive industry Product description Product name GLYSANTIN PROTECT PLUS G48 Chemical natu...

Page 157: ...Digital 20 20 40 8 8 Panda PMS 9000 ND 20 20 40 8 8 Panda PMS 12000 NE 12 mini Digital 20 20 40 8 8 15 mini Digital 20 20 40 8 8 Panda PMS 14000 NE 20 20 40 8 8 Panda PMS 18 NE 16 Digital 25 20 50 8...

Page 158: ...158 Kaptitel Chapter 9 Tables 9 2 16 Panda PMS HD 85 4 DZ Panda PMS HD 110 4 DZ Panda PMS HD 130 4 DZ Generator type Cooling water conduit Exhaust conduit mm Fuel conduit Freshwater mm Seawater mm Su...

Page 159: ...emote control panel is necessary to control the generator and to evaluate the motor generator properties The generators will automatically cutout if it does not run as required The generator may not b...

Page 160: ...pole when work on the generator or the electrical system of the generator are made so that the generator can not be started accidentally This is especially true for systems with an automatic start fun...

Page 161: ...nel back side 01 05 06 07 04 03 02 01 Display operating hours 02 Power ON OFF button 03 Generator Start button 04 Control light Override 05 Warning light for engine temperature 06 Warning light for ex...

Page 162: ...de is turned on if the panel is on and the generator is stopped function control during the Start button is pressed Override active during the set time after the Start button is released Override acti...

Page 163: ...in circumstances this can lead to the generator being re excitated by means of a DC source If the generator does not excitate itself when starting then excitation by means of DC must be carried out ag...

Page 164: ...te control panel back side As standard a 7 core connection cable 7m long is included in the supply Cores are numbered from 1 to 7 The control cables are securely connected to the genset On the back of...

Page 165: ...p by jumper as NC or NO Gives 22 mA 12 V on the switch Status is displayed by green red LED 5 Oil Press i Error oil pressure Oil pressure switch in Can be set up by jumper as NC or NO Gives 22 mA 12 V...

Page 166: ...t 10 5 1 1 Jumper J101 J103 Fig 10 5 1 1 1 Jumper J101 J103 At the 3 pin jumpers J101 J103 the pin 3 is at the termination block side Jumper Status Desc J101 1 2 Temp switch engine head is NC 2 3 Temp...

Page 167: ...no 0 16 6 closed open closed no 0 08 7 open closed closed no 0 04 8 closed closed closed no 0 02 9 open open yes 2 5 10 closed open yes 1 25 11 open closed yes 0 63 12 closed closed yes 0 31 Parameter...

Page 168: ...Temperature fail engine open fail closed OK input GND 21 22 B Temperature fail exhaust open fail closed OK input GND 21 22 B start output A1 A2 K fuel output A1 A2 K P oil pressure fail open fail clo...

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