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The Panda Generator

Seite/Page 36 - Kaptitel/Chapter 4: The Panda Generator

10.6.16

4.2

Description of the Generator

4.2.1 Right Side View

Fig. 4.2.1-1: Right Side View

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01. Water-cooled exhaust elbow
02. Compensator under heat isolation
03. Coolant pipe, exhaust elbow - silencer
04. DC-alternator
05. Thermo-sensor exhaust elbow
06. Oil pressure switch
07. Oil filter
08. Solenoid for starter motor
09. Sound cover base part

10. Generator power terminal box
11. Starter motor
12. DC fuse
13. Connection cooling water inlet
14. Generator housing with coil
15. Connection cooling water output
16. Connection exhaust hose
17. Water-cooled silencer

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Summary of Contents for 12000x PVMV-N

Page 1: ...Panda_12000x 15000x_PVMV N_eng R01 1 10 6 16 Vehicles Generator Manual Panda 12000x PVMV N Panda 15000x PVMV N 230 V 50 Hz 400 V 50 Hz Super silent technology ...

Page 2: ...r Fischer Panda GmbH 33104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modifications for improving the product without previous notice may be undertaken without notice Before installation it must be ensured that the pictures diagrams and related material are applicable to the genset supp...

Page 3: ... Protective conductor and potential equalisation 21 1 6 1 2 Protective conductor for Panda AC generators 21 1 6 1 3 Switch off all loads while working on the generator 21 1 6 1 4 Potential equalisation for Panda AGT DC generators 21 1 6 1 5 Safety instructions concerning cables 22 1 6 2 General safety instructions for handling batteries 22 2 In case of Emergency First Aid Im Notfall Erste Hilfe 23...

Page 4: ...r system 42 4 3 4 Components of electrical system 43 4 3 5 Sensors and switches for operating surveillance 43 4 3 6 The oil circuit Schema 45 5 Installation Instructions 47 5 1 Personal requirements 47 5 1 1 Hazard notes for the installation 47 5 2 Environmental protection 49 5 3 Placement 50 5 3 1 General instructions 50 5 3 2 Preparing the base Placement 50 5 3 3 Advice for optimal sound insulat...

Page 5: ...5 11 4 Installation Radiator with Intercooler Schematic sample vertical Radiator 69 5 12 Exhaust installation 70 5 12 1 Exhaust connection for roof outlet 70 5 12 2 Exhaust connection for mounting below the vehicle 70 5 13 Connection of the Electrical Components 71 5 14 Generator AC System Installation 72 5 15 AC Control box 72 5 15 1 Installation with looped in AC Control box 75 5 15 2 Installati...

Page 6: ...ors 94 5 26 Insulation test 95 5 27 Set into operation 95 6 Generator operation instruction 97 6 1 Personal requirements 97 6 2 Hazard notes for the operation 97 6 3 General operating instruction 97 6 3 1 Operation at low temperatures 97 6 3 1 1 Pre heating the diesel motor 98 6 3 1 2 Tips regarding starter battery 98 6 3 2 Light load operation and engine idle 98 6 3 2 1 The soot of the generator ...

Page 7: ...ce 121 8 6 3 Checking the coil s to short circuit 121 8 6 4 Measuring the inductive resistance 122 8 6 5 Testing generator stator winding for shorts to ground 122 8 6 6 Coil Resistance Measurements in Stator Windings 128 8 6 6 1 Checking windings 128 8 7 Measuring the Coil Inductive Resistance 129 8 8 Generator provides no Voltage 129 8 8 1 Rotor Magnetism Loss and Re magnetizing 129 8 8 2 Stop so...

Page 8: ... 0 3 1Installation 154 11 0 4 Installation of the Electronic Control Unit ECU xControl GC S 154 11 0 5 Installation of the Connection Box xControl CB G 154 11 0 6 Installation of the xControl CP G 154 11 0 2Operation 155 11 0 7 Switching on the generator 156 11 0 7 1 Overview screen with activated autostart 157 11 0 8 The Overview Screens 159 11 0 9 Overview Screens Symbolic 159 11 0 10 Overview S...

Page 9: ...175 11 1 8 3 Set up the operation mode for the opt DC Power DP output of the CP G 176 11 1 8 4 Set up the follow up time for the opt DP output of the CP G 176 11 1 8 5 Switch the outputs of the CP G 176 11 1 8 6 Check the event log of the CP G 177 11 1 8 7 Reset all values of the generator submenu to standard 177 11 1 8 8 Back to the main menu 178 11 1 9 How to change the menu text from german to ...

Page 10: ...Seite Page 10 Kapitel Chapter 1 10 6 16 Leere Seite Intentionally blank ...

Page 11: ...arried out Fischer Panda can supply Service Kits which are ideal for regular servicing tasks We only supply the highest quality components which are guaranteed to be the RIGHT parts for your generator Service Plus Kits are also available and ideal for longer trips where more than one service interval may be required If you require assistance please contact your Fischer Panda Dealer Please do not a...

Page 12: ...igarettes hot surfaces sparks etc PROHIBITED No smoking In the environment described during the work specified smoking is prohibited PROHIBITED No fire or naked light Fire and naked light are ignition sources that must be avoided PROHIBITED Do not activate start up The equipment shall not be activated or started up while work is in progress PROHIBITED Do not touch Touching of the corresponding par...

Page 13: ...pulled in when touching with body part loose fitting clothing scarf tie etc WARNING Explosion hazard Warning of substances that may cause an explosion under certain conditions e g presence of heat or ignition sources WARNING Hot surface Warning of hot surfaces and liquids Burn scalding hazard WARNING Danger due to corrosive substances potential contamination of person Warning of substances that ca...

Page 14: ...RUCTION Wear protective gloves PPE Wearing protective gloves provides the hands from hazards like friction graze punctures or deep cuts and protects them from contact with hot surfaces MANDATORY INSTRUCTION Observe the instructions in the manual Compliance with the instructions in the manual can avert danger and prevent accidents This will protect you and the generator MANDATORY INSTRUCTION Comply...

Page 15: ... Regulations 10 6 16 Kapitel Chapter 1 General Instructions and Regulations Seite Page 15 Socket wrench set Hexagon socket wrench set Clamp on ammeter DC for synchronous generators AC for asynchronous generators Torque wrench ...

Page 16: ...ng these measures lies with those who undertake the installation of the generator in the final system 1 4 Customer registration and guarantee Use the advantages of registering your product you will receive a Guarantee Certificate after approval of your installation data you will receive extended product information that may be relevant to safety You will receive free upgrades as necessary Addition...

Page 17: ...ices and ensure work safety Familiarise yourself with the equipment and its limits Keep the generator in good condition 1 5 3 Personal protective clothing PPE For maintenance and repair work on the equipment do not wear loose torn or ill fitting clothing that may catch on protruding parts or come into contact with pulleys cooling disks or other rotating parts which can cause severe injury Wear app...

Page 18: ...your health if they accumulate Ensure that the generator exhaust fumes are vented appropriately leak proof system and that an adequate fresh air supply is available for the generator and the operator forced ventilation Check the system regularly for leakage and eliminate leaks as applicable Exhaust gases and parts containing such fumes are very hot they may cause burns under certain circumstances ...

Page 19: ...y from the batteries Ensure that the battery terminals are tightly connected and not corroded to avoid sparking Use an appropriate terminal grease Check the charge level with an adequate voltmeter or acid siphon Contact of a metal object across the terminals will result in short circuiting battery damage and high explosion risk Do not charge frozen batteries Heat the batteries to 16 C 61 F prior t...

Page 20: ... Clean the signs with water and soap and dry them with a soft cloth Immediately replace damaged or missing warning and instruction signs This also applies to the installation of spare parts 1 6 1 Special instructions and hazards of generators The electrical installations may only be carried out by trained and qualified personnel The generator must not be operated with the cover removed If the gene...

Page 21: ...g The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be started up unintentionally 1 6 1 3 Switch off all loads while working on the generator All loads must be disconnected prior to working on the generator to avoid damage to the devices In addition the semiconductor relays in the AC control box must be disconnec...

Page 22: ...e clothing Do not touch your eyes while handling batteries If you have acid splashes on the skin or clothing wash them out with lots of water and soap If acid sprays into your eyes immediately flush them with clean water until no more burning is felt Immediately seek medical assistance Do not smoke near the batteries Avoid naked fire The area around batteries is a potentially explosive atmosphere ...

Page 23: ... by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately If you cannot switch off the generator pull push or lift the person to safety using a wooden pole rope or some nonconducting material Call an emergency doctor as soon as possible Immediately start necessary f...

Page 24: ...rds you by pulling slowly 4 Open Airway Tilt head back and lift chin Shout Are you OK 5 Check for Breathing Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted back Pinch nose shut Seal your lips tight around victim s mouth Give 2 full breaths for 1 to 1 seconds each 7 Check for Pulse at side of Neck Feel for pulse for 5 to 10 seconds 8 Phone EMS for Help S...

Page 25: ... manual and description of the definitions of the trained persons operators users This manual contains the working instructions and operating guidelines for the owner and user of Fischer Panda generators The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda generators It does not substitute the technical evaluation and should be used as an example g...

Page 26: ... and understood the manual and that all hazard notes and safety instructions are respected The user must be instructed by the operator owner regarding his activity at the generator especially concerning the maintenance 3 3 Components of the xGenerator Fig 3 3 1 Panda xGenerator 1 Panda xGenerator representative picture Fig 3 3 2 xControl panel 2 Control Panel Panda xControl representative picture ...

Page 27: ...hapter 3 Basics Seite Page 27 Fig 3 3 3 AC Control box 3 AC Control Box representative picture Not present at all models Fig 3 3 4 FP Bus cable 15 mtr 4 FP Bus cable 15 mtr Fig 3 3 5 Termination resistor 5 Termination resistor ...

Page 28: ...resentative picture 3 4 Range of operation Reliable power supply on vehicles 3 5 Panda transport box 3 5 1 Bolted Fischer Panda transport box 1 Remove the bolts for cover sidewalls 2 Remove the cover 3 Remove the loose accessories 4 Remove the bolts for sidewalls floor pallet 5 Remove the sidewalls 6 Open the generator attachment 3 5 2 Fischer Panda transport box with metal tab closure 1 Bend up t...

Page 29: ...le Fig 3 6 1 Sound insulation capsule side part To open the sound insulation capsule the closures must be rotated roughly 180 counter clockwise Use a flat head screwdriver Pull the sidewalls out by gripping into the slots Fig 3 6 2 Closure locked Closure locked Fig 3 6 3 Closure open Closure open ...

Page 30: ...right for transport For transport the Fischer Panda transport box shall be used for the generator The generator shall be securely attached to the bottom of the box For loading unloading an adequate industrial truck shall be used Depending on the transport distance e g air cargo the generator fluids coolant engine oil fuel may have to be drained The corresponding instructions and warnings must be f...

Page 31: ...tery Starter batteries Self discharge of batteries is a physical and chemical process and cannot be avoided even if the battery is disconnected For extended downtimes the battery shall be disconnected from the genset Charge battery regularly Observe instructions of the battery manufacturer Depending on the battery type check the acid level before charging and refill each cell up to the marking usi...

Page 32: ...100 level to full 3 8 3 Measures for medium term downtimes hibernation Medium term downtimes 3 to 6 months 3 8 3 1 Courses for preservation Check battery charge status and recharge regularly roughly every 2 months as necessary Observe instructions of the battery manufacturer Check cooling water anti freeze level and refill as necessary The anti freeze agent must not be older than 2 years The anti ...

Page 33: ...tery main switch Hold stop lever on generator motor in neutral position and crank starter for approx 10 seconds Then pause for 10 seconds Repeat this procedure 2 times Perform visual check of the generator similar to initial commissioning and start up generator 3 8 4 Measures for extended downtimes decommissioning Downtimes more than 6 months 3 8 4 1 Courses for preservation Check battery charge s...

Page 34: ...ted as necessary Attention Before recommissioning remove preservatives and protective measures 3 8 4 2 Measures for removing surface protection after extended downtimes recommissioning over 6 months Check battery charge status and recharge if necessary Observe instructions of the battery manufacturer Check cooling water anti freeze level and cooling water level and refill as necessary Drain engine...

Page 35: ...The Panda Generator 10 6 16 Kapitel Chapter 4 The Panda Generator Seite Page 35 4 The Panda Generator 4 1 Type plate at the Generator Fig 4 1 1 Type plate Fig 4 1 2 Discription type plate ...

Page 36: ...ust elbow 02 Compensator under heat isolation 03 Coolant pipe exhaust elbow silencer 04 DC alternator 05 Thermo sensor exhaust elbow 06 Oil pressure switch 07 Oil filter 08 Solenoid for starter motor 09 Sound cover base part 10 Generator power terminal box 11 Starter motor 12 DC fuse 13 Connection cooling water inlet 14 Generator housing with coil 15 Connection cooling water output 16 Connection e...

Page 37: ... Water cooled silencer 02 Ventilation screw silencer 03 Air suction housing with air filter 04 Actuator for rpm regulation 05 Injection nozzle 06 Ventilation screw thermostat housing 07 Pulley for internal cooling water pump 08 Fuel solenoid valve 09 Oil dipstick 10 Fuel filter 11 xControl ECU 12 Cooling water connection block 13 Dynamo controller 14 Sound cover base part ...

Page 38: ...d valve 03 Oil dipstick 04 Cooling water intake pipe 05 Fuel filter 06 Sound cover base part 07 Connection fuel in 08 Connection fuel out 09 Oil drain hose 10 xControl connection panel 11 Cable AC Control box 12 Cable Load 13 Passage for starter battery minus and plus 14 Oil filter 15 V belt for DC alternator nnd internal cooling water pump 16 DC alternator 17 Clamp device for DC alternator 18 Ven...

Page 39: ...hapter 4 The Panda Generator Seite Page 39 4 2 4 Back View Fig 4 2 4 1 Back view 01 05 02 03 04 01 Water cooled silencer 02 Return flow external expansion tank 03 Connection exhaust hose 04 Air intake 05 Connection external expansion tank ...

Page 40: ...functions which increase functional reliability and operating safety of the generator Various parts of the generator are monitored with sensors which when triggered generate an error message and can shut down generator operation under certain circumstances to prevent damage Fig 4 3 1 xControl CP G Front Side Fig 4 3 1 2 xControl CP G Reverse Sidel Notice See xControl manual for details ...

Page 41: ...The Panda Generator 10 6 16 Kapitel Chapter 4 The Panda Generator Seite Page 41 4 3 2 The cooling system Fig 4 3 2 1 The cooling system ...

Page 42: ...The Panda Generator Seite Page 42 Kaptitel Chapter 4 The Panda Generator 10 6 16 4 3 3 The fuel and combustion air system Fig 4 3 3 1 The fuel and combustion air system ...

Page 43: ...rmo sensor at the cylinder head serves the monitoring of the generator temperature Fig 4 3 5 2 Thermo switch at exhaust elbow Thermo sensor at water cooled exhaust elbow Fig 4 3 5 3 Coil thermo swotch Thermo switch in the generator coil 1 Generator coil 2 Thermo sensor 3 Housing For the protection of the generator coil there are two thermo switches inside the coil which are for inserted parallel a...

Page 44: ...da Generator 10 6 16 Fig 4 3 5 4 Oil pressure switch Oil pressure switch In order to be able to monitore the lubricating oil system an oil pressure switch is built into the system The oil pressure switch is on the back of the engine before the electrical starter ...

Page 45: ...The Panda Generator 10 6 16 Kapitel Chapter 4 The Panda Generator Seite Page 45 4 3 6 The oil circuit Schema Fig 4 3 6 1 The oil circuit Schema ...

Page 46: ...Seite Page 46 Kapitel Chapter 4 The Panda Generator 10 6 16 Leere Seite Intentionally blank The Panda Generator ...

Page 47: ... a technical trained person or a Fischer Panda service point 5 1 1 Hazard notes for the installation Notice see Safety first on Page 12 Follow the general safety instruction at the front of this manual DANGER Automatic start up Danger for life Working at a running generator can result in severe personal injury The generator can be equipped with a automatic start device This means an external signa...

Page 48: ... above 48 volts battery chargers greater than 36 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Warning Batteries contain diluted sulphur...

Page 49: ...r 5 Installation Instructions Seite Page 49 5 2 Environmental protection Environmental protection Engine liquids batteries are harmful for the environment Collect discharged engine liquids and dispose it properly Batteries should be disposed properly ...

Page 50: ... lead foil which will change the mass and the vibration behaviour You should avoid fixing the generator on a slippery surface with little mass i e This acts as an amplifier of airborne sounds in the most unreasonable case An improvement can be achieved by reinforcing these surfaces with ribs In addition the breakthroughs which interrupt these surfaces should be sawed off The lining of the surround...

Page 51: ...stallation Instructions 10 6 16 Kapitel Chapter 5 Installation Instructions Seite Page 51 Fig 5 3 3 1 Shock mount 01 Shock mount representative picture 02 Captive shock mount representative picture 01 02 ...

Page 52: ...on of the connections can differ depending on the generator type The appropriate cables and connec tions are descriped at the generator The electrical connections MUST be carried out according to the respective valid regulations This also con cernsused cable materials The cable supplied is meant for laying protected i e in pipe at a temperature up to a max of 70 C 160 F The on board circuit must a...

Page 53: ...is usually supplied an external electrical fuel pump DC The fuel pump must be installed close at the fuel tank The electrical connections is prepared at the generator Some generators f e with Deutz diesel engine has an engine driven internal fuel pump At these generators the electrical fuel pump is optional Fig 5 6 0 2 Fuel system schema 5 2 3 4 1 6 1 Fuel tank 2 external fuel pump 3 external fuel...

Page 54: ... after the generator has been switched off if it is not possible to use the return flow pipe as a submerge pipe placed in the tank The instruc tions Bleeding Air from the Fuel System must be read after initial operation or after it has stood still for a long period in order to preserve the starter battery ATTENTION Non return valve for the fuel return pipe If the fuel tank should be installed over...

Page 55: ... can now start the machine The machine should start after a short period If this does not occur then a connecting nut fitted to the injection line must be loosened and starting procedure repeated Retighten the washers after successfully starting Fig 5 7 0 1 Ventilation screw at the fuel solenoid valve Ventilation screw at the fuel solenoid valve Not all generator models are equipped with a fuel so...

Page 56: ...C fan e g 12 V 24 V or as an AC fan e g 230 V 50 Hz with respective input voltage 3 Cover optional 5 9 3 Radiator types In principle the following radiator types are differentiated 1 Flange mounted radiator for installation on top of on the side of or under the vehicle Siehe Installation location for radiators for roof side or underfloor mounting on the vehicle auf Seite 57 2 Built in radiator for...

Page 57: ...Minimum distance to vehicle roof 100 mm Minimum distance to next vertical wall 1 2 radiator width Min distance to gas exhaust heat and dirt source 500 mm The max permissible vehicle height must not be exceeded Install warnings stating new vehicle height inside driver s cab During operation the exhaust flow must be uninhibited for at least 3 meters 2 1 3 4 1 Radiator mounted on the roof 2 Radiator ...

Page 58: ...Installation Instructions Seite Page 58 Kaptitel Chapter 5 Installation Instructions 10 6 16 Fig 5 9 3 2 1 Schematic radiator roof installation Fig 5 9 3 2 2 Schematic radiator roof installation ...

Page 59: ...mum distance to vehicle wall 100 mm Min distance to gas exhaust heat and dirt source 500 mm The max permissible vehicle length or width must not be exceeded During operation the exhaust flow must be uninhibited for at least 3 meters Fig 5 9 3 3 1 Schematic radiator vehicle wall installation Fig 5 9 3 3 2 Schematic radiator vehicle wall installation ...

Page 60: ...da does not recommend underfloor installation The radiator can quickly become dirty Rock impacts can result in damage to the radiator The efficiency of the radiator will drop due to thermal short circuiting The radiator may have to be dimensioned larger to compensate Attention The installation position of the radiator upside down or not depends on the airflow direction of the fan The airflow must ...

Page 61: ...is opened Fig 5 9 3 5 1 Incorrect installation in the cabin Incorrect installation in the cabin Air intake too narrow Generator air intake too close to the wall Hot air can be taken in next to the radiator Exhaust gas line not insulated heats up combustion air Fig 5 9 3 2 Correct installation in the cabin Correct installation in the cabin Air intake is min radiator size safety grating and decorati...

Page 62: ...eral air supply between generator and radiator can be designed on the side above or below Fig 5 9 3 6 1 Incorrect installation in a tunnel Incorrect installation in a tunnel Air intake too narrow Generator air intake too close to the wall Hot air can be taken in next to the radiator Exhaust gas line not insulated heats up combustion air Fig 5 9 3 2 Correct installation in a tunnel Correct installa...

Page 63: ...Fig 5 9 3 7 1 PVK UK installation location 5 9 4 Coolant hoses The diameter of the coolant hoses must be equal to or greater than the diameter of the generator connections A vacuum tight and temperature resistant hose min 120 C must be used The hoses must be pressure resistant under vacuum conditions Depending on the application location the hoses must be UV resistant The hoses must be weather res...

Page 64: ... temperatures should be installed It is howe ver highly recommended to install two indicator instruments 1 coolant feed line cold side 2 coolant return line hot side The exact location of the measuring unit is not important here Note A corresponding indicator kit can be procured from Fischer Panda For subsequent installation Fischer Panda T fittings are available for hose elements in which the tem...

Page 65: ...t drop below 30 5 9 12 Logging the temperature values during initial start up It is mandatory to measure the temperature values of the circulating coolant in the circuit after installing the genera tor for the initial start up Two remote thermometers must be used for this purpose One connection must be moun ted to the coolant feed line to the engine the second one on the coolant outfeed The genera...

Page 66: ...nce Note Each manual includes installation certificates which must be filled in after installation and returned to the manufacturer copy Returning the installation certificates and commissioning logs is an important component of the warranty conditions 5 10 Custom installations The effects on the warranty must be agreed on a case by case basis with Fischer Panda 5 10 1 External heat exchangers Ext...

Page 67: ...the coolant temperature at the exhaust manifold The external temp switch sensor in the hydraulic lines is not necessary at these generators 5 11 1 Installation for vertical radiator installation Fig 5 11 1 1 Vertical radiator schematic 1 2 3 4 5 6 01 Coolant expansion tank 02 Engine bleed line 03 Fan for radiator 04 Radiator 05 Thermal switch on the hot side 06 T fitting ...

Page 68: ...structions 10 6 16 5 11 2 Installation for mounting the radiator under the vehicle Fig 5 11 2 1 Underfloor radiator schematic 1 2 3 4 5 6 01 Ventilation line 02 Coolant expansion tank 03 T fitting with connection for thermal switch 04 T fitting 05 Radiator 06 Fan for radiator ...

Page 69: ...chematic 5 11 4 Installation Radiator with Intercooler Schematic sample vertical Radiator Fig 5 11 4 1 Installation Radiator with Intercooler Schematic sample vertical Radiator Note The installation sample must be adapted to the Radiator System 1 2 3 4 5 1 Engine bleed line 2 Radiator horizontal 3 Coolant expansion tank integrated 4 T fitting for bleed line 5 T fitting with connection for thermal ...

Page 70: ...or mounting below the vehicle Fig 5 12 2 1 Exhaust installation scheme 3 2 1 4 5 6 7 8 1 Exhaust outlet 2 Generator 3 Roof through fitting 4 Vibration damper option 5 External pre silencer option 6 Exhaust pipe 7 External series silencer option 8 End pipe 1 2 3 4 5 6 7 8 1 Generator 2 Exhaust outlet 3 Compensator option 4 External pre silencer option 5 Vibration damper 6 Exhaust pipe 7 External se...

Page 71: ...Instructions Seite Page 71 5 13 Connection of the Electrical Components Fig 5 13 1 Electrical Connections 1 Generator 2 External fuel pump 3 Remote control panel 4 AC control box 5 Radiator with fan 6 Switchboard 7 Battery main switch 8 Battery fuse 9 Starter battery ...

Page 72: ...AC Control box is necessary for the operation of Panda generators According to the generator capacity the AC Control box is variable dimensioned and equipped It is supplied with a lockable cap This cap must necessarily be locked when the generator is running as at all models during operation 400 V is present in the AC control box For the excitation of the generator all necessary capacitorsand the ...

Page 73: ...itel Chapter 5 Installation Instructions Seite Page 73 Fig 5 15 1 AC Control box single phase example 4 2 1 3 5 1 Terminal block for excitation 2 Solenoid for radiator fan 3 Boost solenoid 4 Capacitors 5 Fuse for radiator fan single phase ...

Page 74: ...nstallation Instructions 10 6 16 Fig 5 15 2 AC Control box three phase example 5 2 1 4 6 3 1 Terminal block for excitation 2 Boost solenoid 3 Solenoid for radiator fan 4 3 Phase Current Voltage measurement module 5 Capacitors 6 Fuse for radiator fan single phase ...

Page 75: ...ard RCD etc Fig 5 15 1 1 Installation with looped in AC Control box 5 15 2 Installation AC Box Distribution panel connected separately Fig 5 15 2 1 Installation AC Box Distribution panel connected separately 1 Generator 2 Battery 3 AC Control box 4 Distribution panel 5 Remote control panel 6 Diesel pump 1 Generator 2 Battery 3 AC Control box 4 Distribution panel 5 Remote control panel 6 Diesel pum...

Page 76: ... a power indication if applicable in the installation system The voltmeter and power indication if applicable has to be installed behind the selector switch so that the voltage for every possible voltage source may be indicated A separate voltmeter for the generator itself is therefore not required 5 15 4 2 Electrical fuse It is absolutely essential that the electrical system installation is inspe...

Page 77: ...e generator and then at the battery ATTENTION Right connection of the battery Battery connection Wrong connection of the battery bank can cause a short circuit and fire Install an appropriate fuse and a battery circuit breaker in the plus pole cable of the battery but with a distance to the battery of up to 300 mm 12 inch at maximum The cable from the battery to the safety device must be secured w...

Page 78: ...egative battery cable is connected to the engine foot Note The battery negative pole may not be connected with the boat ground or with the protective grounding of the 12 V installation Fig 5 16 1 3 DC starter motor DC starter motor All Panda generators are equipped with an independent DC starter motor 1 Solenoid switch for starter motor 2 Starter motor Fig 5 16 1 4 Connection starter battery schem...

Page 79: ...nter face It is optionally possible to connect emergency stop auto start load contactor and boost Fig 5 16 3 1 CP G 5 16 3 1 xControl ECU The xControl ECU is the main modul of the xControl installation and modifikation are only allowed by Fischer Panda or authorized service points 01 Terminal xControl ECU 02 Terminal xControl ECU 03 FP CAN Bus for internal use 04 Terminal boost relay 05 Terminal l...

Page 80: ...enerator will be stopped as soon as possible All DC out will be disconnected Line relay fuel pump optional dc out etc If not used the connection must be bridged 5 16 3 7 Fuel pump The fuel pump is controlled by the xControl ECU 5 16 3 8 Optional DC OUT The optional DC out is pre configurated At PMS generators for the external electrical water pump At vehicle generator for the fan control 5 16 3 9 ...

Page 81: ...5 Installation Instructions Seite Page 81 5 18 Standard fan control for 1 phase and 3 phase generators In the standard kit the generators will be equipped with a one step fan control Fig 5 18 1 Fan control 230 V Fan control 230 V representative picture ...

Page 82: ...Installation Instructions Seite Page 82 Kaptitel Chapter 5 Installation Instructions 10 6 16 Fig 5 18 2 Fan control 230 V ...

Page 83: ...s 5 20 1 Function The speed regulation of the fan is made by pulse tracing modulation PWM of the operating voltage Pulse no pulse ratio becomes over an external temperature sensor NTC resistance to attach at clamp 7 and 8 dependent on the coolant temperature Between the lower limit temperature starting temperature and the upper limit temperature the fan is controlled with 30 to 100 of the availabl...

Page 84: ...be adjusted by means of potentiometer present at the plate The PWM ratio starts with the exceeding of the starting temperature with approx 40 for 2 seconds so that the fan starts reliably According to expiration of the 2 seconds the PWM ratio is determined by coolant temperature and potentiometer adjust Since the coolant temperature will not continue to rise in the 2 seconds the PWM ratio will jum...

Page 85: ...e printed circuit board 5 20 5 12 V 24 V Operation For 12 V and or 24 V operation the pre resistor for the operating voltage of control electronics must be adapted This pre resistor consists of two resistances which are connected in series For 12 V operation one of these resistances is short circuit with the solder joint J102 For 24 V operation the solder joint J102 must be opened Additionally dif...

Page 86: ...ad current continuity 20 A maximum load current 3 sec 22 A nominal voltage fan 24 VDC Maximum ratings Transformer operation 12 V sieving in the power supply 10000 µF 63 V depending on the load current data for secondary winding after rectification sieving nominal load operating voltage continuity 11 VDC 14 4 VDC load operating voltage 15min 16 0 VDC maximum load operating voltage 3 sec 17 VDC idle...

Page 87: ...d by outside switching operation caused glitches Attention Configuration at delivery for 24 V operation solder joint J101 closed solder joint J102 open main fuse 30 A installed output fuse 20 A installed For 12 V operation the installed fuses must be replaced against the provided fuses as described above The pre resistors for the operating voltage of control electronics must be configured like abo...

Page 88: ...ntrol for single phase fans PKE 2 5V_Ziehl Abegg The electronic fan control variety the fan rpm stepless 5 22 1 Preset for the use with Fischer Panda generators The Ziehl Abegg fan control is preset for the use with Fischer Panda generators For the preset following data and jumper settings are used Fig 5 22 1 Preset ...

Page 89: ... sensor Ziehl Abegg KTY The sensor is connected to E GND A resistor 4 2kOhm must be connected parallel to the sensor Fig 5 22 2 1 Connection plan line 230V 50Hz T temperature sensor 1 2 R M fan PE M 4 2kOhm 2 1 R R1 A B J5 J4 R2 R3 n max Set n min Pband PKE 2 5V E Ziehl Abegg fan control PE PE N L1 U1 U2 GND 24V E A ...

Page 90: ...ontrol for single phase fans PXET6Q_Ziehl Abegg The electronic fan control variety the fan rpm stepless 5 23 1 Preset for the use with Fischer Panda generators The Ziehl Abegg fan control is preset for the use with Fischer Panda generators For the preset following data and jumper settings are used Fig 5 23 1 Preset ...

Page 91: ... 8 9 Datum Bearb Gepr Norm Urspr Ers d Ers f Blatt 1 Bl von 1 Zust Änderung Datum Name Zeichnungsnummer D 33104 Paderborn Otto Hahn Str 32 34 www fischerpanda de 49 0 5254 9202 0 Projektnummer Fischer Panda Generatoren Fischer Panda GmbH Bröckling 070367_00_00 070367_00_00 Schönberger 26 08 2010 connectionplan fan control ZA PXET6Q PXET6Q M fan PE M 4 2kOhm 2 1 R T temperature sensor 1 2 R line 23...

Page 92: ... 16 Leere Seite Intentionally blank Installation Instructions 5 24 Electronic fan control for 3 phase fans PKD T5 PKD M10 Ziehl Abegg The electronic fan control variety the fan rpm stepless Fig 5 24 0 1 Fan control PKD T5 Fan control PKD T5 representative picture ...

Page 93: ...6 16 Kapitel Chapter 5 Installation Instructions Seite Page 93 5 24 1 Configuration of the electronic fan control PKD T5 for Fischer Panda Generators Fig 5 24 1 1 Configuration of the fan control PKD T5 for Fischer Panda Generators ...

Page 94: ...guration of the electronic fan control PKD M10 for Fischer Panda Generators Fig 5 25 0 1 Configuration of the fan control PKD M10 for Fischer Panda Generators LHKO EHJJ IDQ FRQWURO SK 3 0 2Q 2II VHW 3EDQG Q PLQ Q PD 3 1 8 9 3 7 7 1 9 9 1 1 7 7 9 1 0 IDQ 8 9 8 9 3 7 7 WHPSHUDWXUH 7 D 5 5 N2KP 3 1 FXVWRPHU ...

Page 95: ...ust also be connected to this common ground usually ground contacts are attached to the devices metallic housings The electrical system installation must also comply with the hook up requirements of the shore current grid Generally a leakage current relay is sufficient for safe electrical operation however this must be confirmed by the electrical safety standard in the region where the system is a...

Page 96: ...Installation Instructions Seite Page 96 Kaptitel Chapter 5 Installation Instructions 10 6 16 ...

Page 97: ...d an unexpected starting of the generator the starter battery must be disconnected before start working at the generator Attention Danger to life Rotating parts inside of the generator Do not run the generator with removed sound cover If it is necessary to test the generator without sound cover pay special attention Never do this work alone Do all service maintenance and repair with engine stopped...

Page 98: ...ions 6 3 2 1 The soot of the generator is due to the fact that The cylinder temperatures are too low to ensure complete burning of all the fuel delivered A further result is that of abnormal carbon build up on the valves piston crowns and exhaust ports Fuel dilution of the lubricating oil will also occur 6 3 2 2 To prevent the soot of the generator following steps should be observed Running on lig...

Page 99: ... temperatures switches The combustion engine is further equipped with a oil pressure control switch which switches the motor off if the oil pressure sinks to a particu lar level 6 4 Instructions for capacitors not present at all models CAUTION Danger to Life High voltage Do not touch the capacitor contact terminals The generator s electrical system requires two different groups of capacitors A The...

Page 100: ... models direct on the generator Capacitors store an electrical charge It is possible that even after they have been disconnected stored energy is still held Therefore it is essential that the connectors are not touched Should it be necessary to check or test the capacitors they should be shorted out by using an insulated screw driver The operating capacitors are automatically discharged when the g...

Page 101: ...ury Therefore before starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee that the generator cannot be inadvertently started Do not run the generator with removed sound isolation cover Warning Risk of injury Improper installation maintenance can result in severe personal injuries or material damage Always undertake installation...

Page 102: ...easons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instruction Personal protective equipment necessary During Installation maintenance personal protective equipment is required to minimize the health hazards Protective clothing safety boots protective gloves Ear defender safety glasses Attention disconnect all load Disconnect all...

Page 103: ...ks oil drain system v belt cable connections hose clips air filter fuel lines Once a week Lubrication of actuator trapezoid thread spindle 7 5 Maintenance interval For the maintenance intervals see the General information for vehicles generators which are attached to this manual For generators with dynamic maintenance interval for example generators with iControl2 Further informations are in the r...

Page 104: ...7 6 1 De aerating screw Open de aerating screw at the cooling water pump representative picture Fig 7 6 2 De aerating screw Open de aerating screw at the thermostat housing representative picture Fig 7 6 3 De aerating screw Open de aerating screw at the water cooled silencer representative picture ...

Page 105: ...er cap Open the cooling water filler neck again and also the de aerating screws at the same time Fill in again cooling water representative picture Repeat this procedure several times The generator can be started for 5 minutes if there is no change De aerating must be then repeated two or three times To be sure that the coolant circulates it is very important that the hose pipe away from the gense...

Page 106: ...filter 1 Open the closure on the right hand side of the air intake housing 01 Closure Fig 7 7 2 Replace air filter 2 Open the closure on the left hand side of the air intake housing 01 Closure Fig 7 7 3 Replace air filter 3 Lift up the housing cover and pull it backwards 4 Replace the air filter 5 To reinstall reverse the order of steps 01 01 ...

Page 107: ... the oil pan Caution Burn hazard Generator and coolant can be hot during and after operating Wear personal protective equipment Gloves protective goggles protective clothing and safety shoes Assure generator against accidental start Open the generator casing Pull the oil dipstick out of the check rail Clean oil dipstick Put the oil dipstick back into the check rail and wait for 10 seconds Pull the...

Page 108: ... mark by less than 50h there might be a technical problem In that case we recommend going to a shop or a Fischer Panda service point if the oil is cloudy or even creamy coolant might have mixed with the oil See a garage or a Fischer Panda service point immediately 7 8 1 Refilling oil You require Engine oil 1 Check oil level as described under section 7 8 Checking oil level on page 107 2 Oil dipsti...

Page 109: ...nerator on a levelled surface with marine generators Change the oil when the ship is not lop sided Run the generator for about 10 minutes to ensure that the engine is warm Wait for 3 minutes so the oil can flow back into the oil pan Caution Burn hazard Generator and coolant can be hot during and after operating Wear personal protective equipment Gloves protective goggles protective clothing and sa...

Page 110: ...he oil drain screw by means of the open ended wrench from the oil drain hose rotating direction left Use a second open ended wrench to lock Make sure to do this over the container Use spanner size 17 mm 4 Discharge used oil Let the entire amount of oil drain out of the engine This can take several minutes Fig 7 9 3 Oil filter 5 Remove used oil filter clean oil screen Release the oil filter by turn...

Page 111: ...Check oil level after every 2 litres with the oil dipstick 9 Check proper filling level See section 7 8 Checking oil level on page 107 When the proper filling level is reached screw in the oil cap again Run the engine for 10 minutes and then turn it off Check the oil level once more after several minutes with the oil dipstick If it is too low refill some oil 10 Clean up Wipe off all oil splashes f...

Page 112: ... cable connections Fig 7 10 1 1 1 Battery Keep battery clean and dry Remove dirty clamps Clean terminal posts and and clamps of the battery and grease with acid free and acid resistant grease When reassembling ensure that clamps make good contact Tighten clamp bolts hand tight 7 10 1 2 Check electrolyte level Fig 7 10 1 2 1 Battery Remove sealing caps 1 If testers 2 are present Electrolyte level s...

Page 113: ...e battery s state of charge During measurement the temperature of the electrolyte should preferably be 20 C Attention The gases emitted by the battery are explosive Keep sparks and naked flames away from the battery Do not allow battery acid to come into contact with skin or clothing Wear protective goggles Do not rest tools on the battery Electrolyte density in kg l Charge status Normal Tropical ...

Page 114: ...Seite Page 114 Kapitel Chapter 7 Maintenance Instructions 10 6 16 Leere Seite Intentionally blank Maintenance Instructions ...

Page 115: ...g at a running generator can result in severe personal injury Therefore before starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee that the generator cannot be inadvertently started Do not run the generator with removed sound isolation cover Warning Risk of injury Improper installation maintenance can result in severe personal...

Page 116: ...ectrical voltages above 48 volts battery chargers greater than 36 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instructions Personal pr...

Page 117: ...or many hours The genset can be run for several hours at partial load i e 2 3 of rated power however it is not advised that it is run for more than 2 3 hours at full load The Panda is designed so as not to overheat even under extreme conditions Note The exhaust gas will become sooty during peak load operation 8 4 1 Effects of Short Circuiting and Overloading on the Generator The generator cannot b...

Page 118: ...quipment is used voltage control with circuit breaker 8 4 4 Automatic Voltage Monitoring and Auto Shut Down If air conditioning units compressors or other such valuable equipment are installed on board an automatic voltage monitoring unit should be installed to protect this equipment from possible sharp voltage drops The voltage monitoring system shuts down the entire system and therefore all user...

Page 119: ... capacitors can be lethal Do not contact the capacitors with bare fingers or non insulated metallic objects In order to test the capacitors the terminal lead wires have to be disconnected using pliers or a screwdriver with insulated handle s Once the wires have been removed the capacitors must discharged by bridging the capacitor terminals together with a slot screwdriver with an isolated handle F...

Page 120: ...he multimeter battery charges the capacitor and then the capacitor discharges quickly The discharge to the multimeter closes the circuit briefly and continuity is achieved for a brief instant causing the short beep If there is no beep at all or there is a continuous beep then the capacitor s is faulty and needs to be replaced Inductance is measured in the same way as the ohmic resistance i e the c...

Page 121: ...old together 0 00 ohms should be indicated If the poles are isolated the display should indicate an overflow Please implement this test in order to examine the equipment Measure of the resistance within the individual windings If strong deviations in the individual coils are measured must assumed that there is a coil short circuit in a coil This leads to the fact that the generator does not excite...

Page 122: ...tly the generator stator windings must be tested for shorts to ground as follows 1 Ensure that the generator is OFF and cannot be accidentally started Disconnect the battery 2 Remove AC output terminal box lid mounted on generator casing 3 All terminal box connections are to be removed See appropriate circuit diagram 4 Remove all cables also earth lead 5 A check of the generator terminal box is ma...

Page 123: ...be removed if it is guaranteed that the generator cannot be inadvertently started representative picture Fig 8 6 5 2 Wiring diagram HP1 230 V 50 Hz Fig 8 6 5 3 Generator Power Terminal Box 400 V 50 Hz Generator Power Terminal Box 400 V 50 Hz In these terminal box there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the generator Th...

Page 124: ...Generator Failure Seite Page 124 Kaptitel Chapter 8 Generator Failure 10 6 16 Fig 8 6 5 4 Wiring diagram HP3 400 V 50 Hz ...

Page 125: ...Box 120 V 60 Hz In these terminal box there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the generator The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started representative picture Fig 8 6 5 6 Wiring diagram HP1 120 V 60 Hz PE Z1 2 N HOT Z2 2 ...

Page 126: ... 240 V 60 Hz 208 V 60 Hz In these terminal box there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the generator The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started representative picture Fig 8 6 5 8 Wiring diagram HP3 240 V 60 Hz L1 L3 PE L1 N ...

Page 127: ... 240 V 60 Hz In these terminal box there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the generator The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started representative picture Fig 8 6 5 10 Wiring diagram DVS 120 V 240 V 60 Hz 4 3 N 1 2 L1 L1 L1 ...

Page 128: ...In every case the relation between the values should be the same Some meters do not work fine when values are very small Measure the resistance between the different windings When you find a value in the 20 Mega Giga Ohm range the winding is ok Measure the resistance between the different windings and housing of the alternator Here you should also find a value in the Giga Ohm range When the windin...

Page 129: ... N L1 Z 8 8 Generator provides no Voltage 8 8 1 Rotor Magnetism Loss and Re magnetizing After having stood idle for a longer period of time or after having been shut down abruptly from operating under a heavy electrical load most asynchronous generators have difficulties achieving full excitation independently The remaining rotor magnetism is lost Notice Before working on the System read the secti...

Page 130: ...osition and the generator stops B Energized to run This version is equipped with two solenoids an actuating and a stop solenoid After being fed with current the actuating solenoid attracts the adjusting lever of the fuel injection pump through which the fuel can flow The actuating solenoid is switched off once the final position has been reached which is maintained by the stop solenoid for as long...

Page 131: ...ans of the motor The free wheel will be heavily worn if the starter still operates thereby causing damage to the springs roller bearings or cog teeth This could lead to complete destruction of the starter It is important that every person who operates the generator is informed of this situation This is practically the only handling error that can be made on board that can lead to fatal consequence...

Page 132: ...1 Check if electrical load is fluctuating 2 Motor disturbances 2 Refer to section Motor runs irregular Cause Solution If the generator is unable supply enough power to start an electric motor 120V 60Hz or 231V 50Hz it is usually because the motor draws too much current during starting process Check the motor s current draw required for starting switch to 380V if possible This could be remedied by ...

Page 133: ...erator OFF at control panel 2 Remove the glow plug see engine manual 3 Rotate the motor by hand carefully 4 Check if there is water in the oil and change both oil and filter if necessary 5 Determine cause for excess water in the combustion chamber The excess water can be caused by a defective air vent in the cooling water system which should be checked and cleaned or replaced if faulty Cause Solut...

Page 134: ...cessary top up Check motor s oil pressure and have repaired by motor manufacturer Service if necessary Over under voltage Is indicated on the remote control panel Switch off the remote control panel reduce the electrical load switch off load start again Cause Solution Generator is overloaded Check electrical load and switch off unnecessary load Insufficient intake air Check intake air filter clean...

Page 135: ... 15W 40 etc 9 1 1 2 Quality of oil The quality of an engine oil is specified by the API standard American Petroleum Institutes The API designation is to be found on each engine oil bundle The first letter is always a C API C for diesel engines The second letter is for the quality of the oil The more highly the letter in the alphabet the better the quality API C for diesel engine Examples for diese...

Page 136: ...etter For Generators with common rail or particle filter use DIN590 2009 or better Do not use alternative fuel because its quality is unknown or it may be inferior in quality Kerosene which is very low Engine coolant automotive industry Product description Product name GLYSANTIN PROTECT PLUS G48 Chemical nature Monoethylenglycol with inhibitors Physical form Liquid Chemical and physical properties...

Page 137: ...H Mains 120V 60Hz Panda 8000 Panda 9000 Panda 12000 Panda 18 Panda 24 approx 2 8 approx 2 8 approx 3 5 approx 3 2 approx 0 3 approx 2 8 approx 2 8 approx 3 5 approx 3 2 approx 0 3 approx 2 8 approx 2 8 approx 3 5 approx 3 2 approx 0 3 approx 0 8 approx 1 0 approx 0 8 approx 0 9 approx 1 0 approx 0 4 approx 0 9 approx 0 4 Mains 230V 50Hz Fig 9 4 1 Resistor generator coil HP1 Fig 9 4 2 Inductance ge...

Page 138: ... Volt 3 5 Volt 6 11 Volt 6 11 Volt 6 11 Volt 3 5 Volt 3 5 Volt 7 12 Volt 7 12 Volt 7 12 Volt 3 6 Volt Terminal Panda 8000 Panda 9000 Panda 12000 Panda 14000 Panda 18 Panda 24 Panda 30 L N 4 2 60Hz 2 3 Volt 2 3 Volt 2 3 Volt 2 3 Volt 3 4 Volt 3 4 Volt 3 5 Volt 3 5 Volt 3 5 Volt 3 5 Volt 3 5 Volt 3 6 Volt Generatortyp Generator type Kühlwasser Cooling water Abgas Exhaust Kraftstoff Fuel Zulauf Feed ...

Page 139: ...40 8 8 Panda PVMH 14000 NE 25 40 8 8 Generatortyp Generator type Kühlwasser Cooling water Abgas Exhaust Kraftstoff Fuel Zulauf Feed Rücklauf Return Panda PVK U 4000i 5000i 20 40 8 8 Panda PVK U 4 5 ND 20 40 8 8 Panda PVK U 5000 LPE 20 40 8 8 Panda PVK U 6000 ND 25 40 8 8 Panda PVK U 6000i 8000i 20 40 8 8 Panda PVK U 8000 NE 25 40 8 8 Panda PVK U 9000 ND 25 40 8 8 Panda PVK U 12000 NE 25 40 8 8 Pan...

Page 140: ...0 8 8 Panda PVK UK 14000 NE 25 40 8 8 Panda PVK UK 15000 NE 15000i 25 40 8 8 Panda PVK UK 9 4 25 40 8 8 Panda PVK UK 18 NE 25 40 8 8 Panda PVK UK 24 NE 25 40 8 8 Panda PVK UK 30 NE 25 40 8 8 Panda PVK UK 35 YA 30 50 8 8 Panda PVK UK 47 YA 30 60 8 8 Panda PVK UK 60 MB 40 76 8 8 Panda PVK UK 75 MB 40 76 8 8 Panda PVK UK 100 MB 50 76 8 8 Generatortyp Generator type Kühlwasser Cooling water Abgas Exha...

Page 141: ...a 14000 230 V 50 Hz Panda 14000 400 V 50 Hz Panda 14000 120 V 60 Hz 48 0 A 15 2 A 112 7 A Panda 40 230 V 400 V 50 Hz 3 N PE Panda 47 230 V 400 V 50 Hz 3 N PE 52 A 52 A Voltage Required cable cross section 6 kW 6 10 kW 10 15 kW 15 20 kW 20 35 kW 35 45 kW 45 65 kW 120V 1 ph PEN 4x6mm 4x10mm 4x16mm 4x25mm 4x35mm 4x50mm 4x70mm 230V 1 ph PEN 2x4mm 2x6mm 2x10mm 2x16mm 2x25mm 2x35mm 2x35mm 400V 3 ph PEN ...

Page 142: ... 4k Panda 5k Panda 5000 LPE Panda 6500 Panda 7 mini Panda 8000 Panda 8 mini Panda 9000 Panda 10000 Panda 9 mini Panda 12000 Type Z482 Z482 D722 Z602 D722 Governor MIni VCS VCS mechanic VCS VCS Automatic start booster no yes no yes yes Cylinder 2 2 3 2 3 Bore 67 mm 67 mm 67 mm 72 mm 67 mm Stroke 68 mm 68 mm 68 mm 73 6 mm 68 mm Stroke volume 479 cm 479 cm 719 cm 599 cm 719 cm Max power DIN 6271 NB a...

Page 143: ...ion ratio 23 1 24 1 22 1 22 1 23 1 Lubrication oil capacity 3 6 l 3 7 l 5 1 l 6 0 l 6 7 l Fuel consumption approx 1 1 2 8 l approx 1 3 3 6 l approx 1 7 4 5 l approx 2 2 5 9 l approx 2 7 7 2 l Oil consumption max 1 of fuel consumption Oil specification API CF 4 API CF API CF API CF API CF Cooling water requirement for seawater circuit Marine generators only 16 28 l min 16 28 l min 28 40 l min 28 40...

Page 144: ... MB Panda 75 MB Panda 7 5 4 Panda 9 4 Panda 12 4 Panda 17 4 Panda 22 4 Type Kubota D905 Kubota D1105 Kubota V1505 Kubota V2203 Kubota V2403 Governor mechanic VCS VCS VCS VCS VCS Automatic start booster no no no no no Cylinder 3 3 4 4 4 Bore 72 mm 78 mm 78 mm 87 mm 87 mm Stroke 73 6 mm 78 4 mm 78 4 mm 92 4 mm 102 4 mm Stroke volume 898 cm 1123 cm 1498 cm 2197 cm 2434 cm Max power DIN 6271 NB at 300...

Page 145: ...e 118 Nm 68 Nm 68 Nm 68 Nm Compression ratio 20 5 1 22 6 1 22 6 1 19 0 1 17 6 1 Lubrication oil capacity 10 0 l 13 2 l 13 2 l 13 2 l 14 0 l Fuel consumption approx 3 15 8 4 l approx 3 15 8 4 l approx 3 78 10 1 l approx 4 2 11 2 l approx 6 5 17 3 l Oil consumption max 1 of fuel consumption Oil specification API CF4 SAE30 API CF API CF API CF API CF Cooling water requirement for seawater circuit Mar...

Page 146: ...h equivalent 12 V 36 Ah equivalent 12 V 52 Ah equivalent 12 V 70 Ah equivalent Recommend cable cross size starter battery cable Length 4 meter max 25 mm 25 mm 25 mm 25 mm 25 mm Max exhaust back pressure 9 3 kPa 93 Millibar 9 3 kPa 93 Millibar 9 3 kPa 93 Millibar 10 7 kPa 107 Millibar Panda 5000i Panda 8000i Panda 10000i Panda 15000i Panda 25i Panda 45i Type Kubota V2403 Governor iControl2 Automati...

Page 147: ...Appendix 10 6 16 Kapitel Chapter 9 Appendix Seite Page 147 0 35 l kW electrical power the randomized values between 30 and 80 of the rated speed ...

Page 148: ...Seite Page 148 Kapitel Chapter 9 Appendix 10 6 16 Leere Seite Intentionally blank Appendix ...

Page 149: ...Panda_xControl_eng R01 5 10 6 16 Panda xControl Manual ...

Page 150: ...Fischer Panda GmbH 33104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modifications for improving the product without previous notice may be undertaken without notice Before installation it must be ensured that the pictures diagrams and related material are applicable to the genset suppli...

Page 151: ...r must not be put into operation with cover removed If the generator is mounted without sound cover the rotating parts pulley belt etc must be covered and protected so that an injury is excluded All service maintenance or repair work on the unit may be made only while the motor is off Warning Danger of Life High voltage Danger for Life Improper handling operation installation and maintenance can r...

Page 152: ...Safety Instructions Panda xControl Seite Page 152 Kaptitel Chapter 10 Safety Instructions Panda xControl 10 6 16 Note Note also the safety of the other components of your system ...

Page 153: ...The xControl CP G is the display and operating element for the xControl System Power is supplied via the bus cable Multiple remote control panels can be installed within the system 11 0 2 xControl GC S Generator Control Servo Art No 21 02 08 019P Fig 11 0 2 1 Generator Control Servo Main module of the xControl series The module contains the entire control electronics The xControl GC S is normally ...

Page 154: ... with a xControl System The panel and the fuel pump are connected at this interface It is optionally possible to connect emergency stop auto start load contactor and boost Note Only a electrical trained person should do any work at xControl CB G Installation 11 0 4 Installation of the Electronic Control Unit ECU xControl GC S The ECU xControl GC S is pre installed The ECU can easily be replaced Al...

Page 155: ...termination resistor plugged into the second RJ45 socket It is mandatory to use the Fischer Panda bus cable to connect the modules Fig 11 0 1 xControl CP G Reverse Side Fig 11 0 2 Connection Schema Operation The xControl will be controlled with the xControl CP G panel Fig 11 0 3 xControl CP G Front Side RJ45 ...

Page 156: ...tomatic start option is set in the menu the generator may start by an external signal Fig 11 0 7 2 Welcome screen The CP G Panel shows the welcome screen for 2 seconds Fig 11 0 7 3 Address screen After that the CP G shows the address screen for 1 second Fig 11 0 7 4 Overview screen 1 symbolic At the end of the switch on the CP G Panel will show the first overview screen Which screen the display sh...

Page 157: ...ernal signal To avoid an unexpected starting of the generator the starter battery must be disconnected before start working at the generator The Automatic Start will remain activated even if the xControl CP G is switched off and on again If any failure occur while the generator is starting or running the generator will stop and the Automatic Start will fall back to off The first overview screen wi...

Page 158: ... with autostart Overview screen 1 english text with autostart enabled Fig 11 0 7 3 Overview screen 1 german text with autostart Overview screen 1 german text with autostart enabled If the generator is running in the autostart mode and stopped manually the autostart will fall back to off 01 02 03 05 04 01 02 03 05 04 ...

Page 159: ...1 Generator status 02 AC present 03 Temperature of the generator ok 04 Operating hours of the generator 05 Percentage of power Fig 11 0 9 2 Overview screen 2 symbolic The second screen shows 06 Voltage of the generator 07 Current of the generator 08 Power kVA of the generator Note At 3 phase generator the voltage the current and power will be displayed on separate screens Each screen shows the val...

Page 160: ... 1 english text Which screen the display shows symbolic or english text or german text can be set up in the menu The first screen shows 01 Generator status 02 AC present 03 Temperature of the generator ok 04 Percentage of power 05 Operating hours of the generator Fig 11 0 10 2 Overview screen 2 english text The second screen shows 06 Voltage of the generator 07 Current of the generator 08 Power kV...

Page 161: ...11 1 Overview screen 1 german text Which screen the display shows symbolic or english text or german text can be set up in the menu The first screen shows 01 Generator status 02 AC present 03 Temperature of the generator ok 04 Percentage of power 05 Operating hours of the generator Fig 11 0 11 2 Overview screen 2 german text The second screen shows 06 Voltage of the generator 07 Current of the gen...

Page 162: ...t The third screen shows 10 Temperature of the cylinder head 11 Temperature of the generator coil 12 Temperature of the exhaust 13 Voltage of the starter battery Fig 11 0 11 4 Overview screen 4 german text The fourth screen is the Enter the menu screen Press the Start Stop Enter button to enter the menu 10 12 13 11 ...

Page 163: ... and cleaned The impeller fatigue increases if residual affects the raw water intake 5 Visual inspection Control fixing bolts check hose connectors for leakages control electrical connections 6 Switch off the load The generator should only be started without load 7 Open fuel valve if installed 8 Close battery main switch on 11 1 2 Vehicle version starting preparation Checks daily 1 Oil level contr...

Page 164: ...al To avoid an unexpected starting of the generator the starter battery must be disconnected before start working at the generator Fig 11 1 3 1 Panel on 1 Switch the xControl CP G on Wait till the overview screen appear Fig 11 1 3 2 Start 2 Press the Start Stop Enter button Fig 11 1 3 3 Self test 3 The xControl will make a self test Fig 11 1 3 4 Pre glow 4 The xControl pre glow the generator engin...

Page 165: ...s the cooling water pump is driven with the motor The cooling water is discharged to the exhaust outlet and since the motor has not run the exhaust pressure is not high enough to expel the sea water which has been brought to the exhaust outlet To avoid filling the exhaust outlet with water and causing further problems close the inlet sea water valve Once the engine is running be sure to open the i...

Page 166: ...ator has stopped if necessary close fuel valve The Menu Fig 11 1 2 Enter the menu screen symbolic The Last screen of the overview is the Enter the menu screen Switch the CP G on and scroll down with the step down button until you reach the Enter the menu screen Fig 11 1 3 Enter the menu screen englisch text Fig 11 1 4 Enter the menu screen german text Press the start Stop Enter button to enter the...

Page 167: ...tween the submenus 1 Submenu Panel in the submenu Panel you can change all panel settings like Brightness Language etc 2 Submenu Generator in the submenu Generator you can change the generator relevant settings For example Switch on the fuel pump for deaerating etc 3 Service the submenu Service is a restricted area for Fischer Panda Staff 4 Back ...

Page 168: ...ast of the panel 3 Standby time out of the Panel 4 Standby brightness of the panel 5 Way of illustration symbolic or text of the overview screens 6 Language of the text screens 7 Temperature unit C or F 8 Reset the panel submenu to standard 9 back to the main menu 11 1 7 1 Set up the brightness of the CP G Scroll with the Step up Step down buttons to the menu point brightness and confirm with the ...

Page 169: ...p Step down buttons to the menu point contrast and confirm with the Start Stop Enter button You enter the menu point contrast Fig 11 1 7 2 1 Submenu Contrast Increase decrease with the Step up Step down buttons the value and confirm with the Start Stop Enter button Choose cancel or confirm with the Step up Step down buttons and confirm with the Start Stop Enter button 11 1 7 3 Set up the standby t...

Page 170: ...the menu point standby brightness and confirm with the Start Stop Enter button You enter the menu point standby brightness Fig 11 1 7 4 1 Submenu standby brightness Increase decrease with the Step up Step down buttons the value and confirm with the Start Stop Enter button Choose cancel or confirm with the Step up Step down buttons and confirm with the Start Stop Enter button 11 1 7 5 Set up the wa...

Page 171: ...se the language of the text screens of the CP G Scroll with the Step up Step down buttons to the menu point language and confirm with the Start Stop Enter button You enter the menu point language Fig 11 1 7 6 1 Submenu language Choose Deutsch or English with the Step up Step down buttons and confirm with the Start Stop Enter button Choose cancel or confirm with the Step up Step down buttons and co...

Page 172: ...u choose back you return into the submenu panel without the cancel confirm screen 11 1 7 8 Reset all values of the panel submenu to standard Scroll with the Step up Step down buttons to the menu point reset to standard and confirm with the Start Stop Enter button Fig 11 1 7 8 1 Submenu reset to standard Choose cancel or confirm with the Step up Step down buttons and confirm with the Start Stop Ent...

Page 173: ...t Fig 11 1 8 1 1 Submenu autostart Choose off or on with the Step up Step down buttons and confirm with the Start Stop Enter button Choose cancel or confirm with the Step up Step down buttons and confirm with the Start Stop Enter button If you choose back you return into the submenu panel without the cancel confirm screen Warning Automatic start Danger for life The generator can be equipped with a...

Page 174: ...g 11 1 8 2 Overview screen 1 symbolic with autostart Overview screen 1 symbolic with autostart enabled Fig 11 1 8 3 Overview screen 1 english text with autostart Overview screen 1 english text with autostart enabled Fig 11 1 8 4 Overview screen 1 german text with autostart Overview screen 1 german text with autostart enabled If the generator is running in the autostart mode and stopped manually th...

Page 175: ...tons to the menu point optional DC output and confirm with the Start Stop Enter button You enter the menu point optional DC output Fig 11 1 8 2 1 Submenu optional DC output Choose operation mode or follow up time and confirm with the Start Stop Enter button Choose cancel or confirm with the Step up Step down buttons and confirm with the Start Stop Enter button ...

Page 176: ...CP G Fig 11 1 8 4 1 Submenu follow up time Increase decrease with the Step up Step down buttons the value and confirm with the Start Stop Enter button Choose cancel or confirm with the Step up Step down buttons and confirm with the Start Stop Enter button 11 1 8 5 Switch the outputs of the CP G Scroll with the Step up Step down buttons to the menu point switch outputs and confirm with the Start St...

Page 177: ...m with the Start Stop Enter button 11 1 8 6 Check the event log of the CP G Scroll with the Step up Step down buttons to the menu point event log and confirm with the Start Stop Enter button You enter the menu point event log Fig 11 1 8 6 1 Submenu event log Scroll through the event log with the Step up Step down buttons and return to the generator menu with the Start Stop Enter button 11 1 8 7 Re...

Page 178: ...p Enter button 11 1 9 How to change the menu text from german to english 1 Turn the xControl Panel on 2 Wait till the first overview screen appear 3 Scroll down till the last overview screen appear 4 Press the Start Stop Enter button to enter the menu 5 Scroll down to Panel 6 Press the Start Stop Enter button to enter the panel submenu 7 Scroll down to Sprachwahl 8 Press the Start Stop Enter butto...

Page 179: ...mple Sensor defect Fig 11 2 1 1 1 Sensor defect symbolic A soon as a defect sensor is detected the xControl shows it in the display Fig 11 2 1 1 2 Sensor defect english Fig 11 2 1 1 3 Sensor defect german 11 2 1 2 Message sample sensor cable broken Fig 11 2 1 2 1 Sensor broken symbolic If the sensor or the cable is broken following messages appear ...

Page 180: ...age Voltage to low yes yes n a 2 AC Frequency Frequency to low yes yes n a 5 Emergency Emergency button pushed Contact emergency open n a yes n a 7 Oil pressure Oil pressure to low Failure oil pressure switch n a yes n a 13 Starter power Starter failure short circuit Starter defect yes n a n a 14 Glow circuit Glow circuit failure short circuit defect yes n a n a 16 Fuel supply Failure fuel supply ...

Page 181: ...hort circuit yes n a 82 Stop solenoid Pull Failure stop solenoid pull coil short circuit yes n a 83 Optional DC out Failure optional DC out short circuit yes n a 89 Battery voltage Battery voltage to high yes yes 93 Power out relay Failure power out relay Short circuit or defect yes Yes 130 No Panel found Wrong patch cable wrong contact check cable harness n a yes n a 131 Communication FP BUS Comm...

Page 182: ...Panda xControl Seite Page 182 Kaptitel Chapter 11 Panda xControl 10 6 16 255 Reserved n a n a yes No Description Cause Explication Warning Gen Stop Info ...

Page 183: ...nda xControl Seite Page 183 11 2 3 Description of Symbols Fig 11 2 1 Symbols Warning Failure shut down Failure Sensor Failure Line open Broken Sensor Broken short circuit OK AC Voltage Current Generator out Standby Automatic start Starter battery ...

Page 184: ... xControl Seite Page 184 Kaptitel Chapter 11 Panda xControl 10 6 16 Power Generator out Load Generator running Generator off Temperature Engine Exhaust Winding Coil Preglow Example Failure Engine Temperature ...

Page 185: ...ör Fig 11 2 2 FP Bus Kabel 15 m 34 02 02 131H FP Bus Kabel 15 m 34 02 02 131H Fig 11 2 3 Abschlußwiederstand 34 02 02 133H Abschlußwiederstand 34 02 02 133H Fig 11 2 4 Adapter Rhamen 31 03 20 263H Adapter Rahmen 31 03 20 263H xContol CP G in einem Generator Control P6 Ausschnitt ...

Page 186: ...Panda xControl Seite Page 186 Kaptitel Chapter 11 Panda xControl 10 6 16 11 2 3 1 Dimensionszeichnung Fig 11 2 3 1 1 CP G ...

Page 187: ... Gewicht Ersatz für Ersetzt durch Blatt 13 02 2015 jschaefers 1 1 A3 21 02 08 019P Fischer Panda GmbH Otto Hahn Str 40 D 33104 Paderborn Tel 05254 9202 0 Fax 05254 9202 550 info fischerpanda de www fischerpanda de Allgemeintoleranzen nach DIN ISO 2768 mK Schutzvermerk nach DIN 34 beachten Zeichnungs Nr FP1 038542 Steuerbox komplett 3D Nr FP1 030830 Vers Version PrL Fischer Panda _ 1 2 203 160 54 6...

Page 188: ...tzt durch Blatt 13 02 2015 jschaefers 1 1 A3 Fischer Panda GmbH Otto Hahn Str 40 D 33104 Paderborn Tel 05254 9202 0 Fax 05254 9202 550 info fischerpanda de www fischerpanda de Allgemeintoleranzen nach DIN ISO 2768 mK Schutzvermerk nach DIN 34 beachten Zeichnungs Nr FP1 038543 Übergabebox kplt Befestigungspunkte 3D Nr FP1 036154 Vers Version PrL Fischer Panda _ 1 2 29 6 216 9 46 1 50 1 18 1 91 1 11...

Page 189: ...Panda xControl 10 6 16 Kapitel Chapter 11 Panda xControl Seite Page 189 ...

Page 190: ...Seite Page 190 Kapitel Chapter 11 Panda xControl 10 6 16 Leere Seite Intentionally blank Panda xControl ...

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