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  15

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WIRING - UV SCANNERS

To connect the scanner to the control, the UV1AL scanner is supplied with 36" or 72" 

 

(0.9 m or 1.8 m) of flexible cable. The UV90L is supplied with a terminal block. Use two #18 AWG

 

conductors to connect the UV90L to the control. The UV5 is supplied with 80” (2m) of flexible 
cable (detachable).

If it is necessary to extend the scanner wiring, the following instructions apply:

There is no polarity associated with the scanner wiring, except for the UV5. Scanner wires must be 
installed in a separate conduit. The wires from several scanners may be installed in a common con-
duit.

1.

Selection of Wire

a. Wiring: For extended scanner wiring up to 500 feet (152 M), and for shorter lengths to reduce 
signal loss, use a shielded wire (Belden 8254-RG62 coaxial cable, or equal) for each scanner 
wire. The ends of the shielding must be taped and not grounded.

b. Avoid asbestos insulated wire. 

c. Multi-conductor cable is not recommended without prior factory approval.

2.

High voltage ignition wiring must not be installed in the same conduit with flame detector 
wires.

SYSTEM OPERATION

The fixed series timings determine the functional operation of the BurnerPRO control (e.g. purge 
timing, trial for ignition timings, etc.) The BurnerPRO offers a single multi-functional button and its 
functions are as follows: 

RESET

The BurnerPRO control provides two methods of resetting the control in the event of a safety lock-
out: The push button reset and terminal 21 remote reset. Both reset methods can be used to stop the 
control in its firing sequence at anytime to force a user/emergency lockout. A reset of the control can

 

be accomplished by momentarily pressing the reset button or engaging the remote reset terminal.

CHECK MODE

The push button reset switch has an added feature that allows the user to freeze the operational 
sequence at certain times (Purge, Ignition, PTFI, and MTFI). This is known as CHECK MODE and

 

it is designed to aid in set-up, start-up and check-out of the burner and its associated interlocks. This 
feature is very useful in pilot aiming and adjustment during commissioning or maintenance.

The check mode rules are:

If the push button reset is held for at least 3 seconds, the status LED changes from green to yel-
low to signal that the control is in check mode. 

Momentarily pressing the push button reset while in check mode transitions the control into nor-
mal operating sequence, thus disabling check mode. 

The control locks out during Purge, Ignition, or PTFI states if check mode is active longer than

 

30 minutes

The control allows check mode in MTFI for 2 minutes. The control automatically cancels check

 

mode after 2 minutes in MTFI state and resumes normal operation. 

When in check mode during PTFI or MTFI states, the control uses the 

open, close, auto, igni-

tion, and flame 

LEDs to annunciate the flame signal strength. Every illuminated LED (starting

 

with the flame LED) represents a 20% signal strength.

Summary of Contents for BurnerPRO BP110

Page 1: ...various combinations of control functions and timings A complete BurnerPRO system includes the BP110 230 flame scanner and wiring base The Burn erPRO performs a safety self test on every start If a fl...

Page 2: ...control must respond properly to troubleshooting error codes as described in this product bulletin Jumpers being used to perform static test on the system must only be used in a controlled manner and...

Page 3: ...d as pilot duty permit the connection of transformers and similar devices whose inrush current is approximately the same as their running current VA Pilot Duty ratings permit the connection of relays...

Page 4: ...purge time 12 17 15 15 t9 Interval between Main Fuel Piloted and removal of Pilot MTFI 2 3 5 10 FFRT Flame Failure Response Time FFRT 1 0 4 0 Times are in seconds BURNERPRO SERIES 60Hz TIMING DESCRIPT...

Page 5: ...d MCCZ7 File MP1537 Controls Primary Safety Certified for Canada Fireye Part Number Control BP110UV S1 X BP110UV S2 X BP110UV S3 X BP110UV S6 X BP110UVF S1 X BP110UVF S2 X BP110UVF S3 X BP110UVF S6 X...

Page 6: ...44 Recommended for new installations Contact Factory 9 BP110UV S2 BurnerPRO Single Burner Control 110VAC 50 60Hz Series 2 timings with UV non self check amplifier 10 BP110UVF S2 BurnerPRO Single Burne...

Page 7: ...w installations FRONT VIEW CHASSIS AMPLIFIER NEW INSTALLATIONS 110 VAC 50 60 Hz BP110UVF 230VAC 50 60 Hz BP230UVF FRONT VIEW BOTTOM VIEW BOTTOM VIEW CHASSIS AMPLIFIER LFL REPLACEMENT MODEL 110 VAC 50...

Page 8: ...ion and within the ambient temperature rating 4 20 4 20 3 15 3 15 53 53 1 12 24 13 MOUNTING HOLE LOCATIONS 1 22 OUTER KNOCK OUT AREA IS FOR 1 2 NPT TYPICAL 4 PLACES INNER KNOCK OUT AREA IS FOR 16MM TY...

Page 9: ...rove 110 230 VAC 1mA 15 N A Unused 16 Output Ignition See Load Ratings 17 Output Pilot See Load Ratings 18 Output Main Fuel Valve Direct See Load Ratings 19 Output Main Fuel Valve Piloted See Load Rat...

Page 10: ...erating limits interlocks valves etc b Flame Detector lead wires see section on flame scanners c Remote reset The maximum length of wire is 500 feet 152 meters to a normally open remote reset push but...

Page 11: ...hen the RUN CHECK switch is in the CHECK position during Minimum Open PTFI and MTFI OPEN DAMPER Will blink when the modulator motor is being driven to the high fire position Once the high purge switch...

Page 12: ...ON FLAME STATUS ICON OFF NO POWER OFF NOT READY DIAGNOSTICS Green READY STANDBY Green CHANGING note 3 OFF Blinking Blinking OFF Green WAITING FOR AFS TO CLOSE Blinking Green Green OPEN before ignition...

Page 13: ...y through Swivel flanges are available if desired P N 60 302 The sight pipe must permit an unobstructed view of the pilot and or main flame and both pilot and main flames must com pletely cover the sc...

Page 14: ...the point where the flame begins The scanner sight pipe is aimed at this area DO NOT EXTEND MORE THAN HALF WAY INTO REFRACTORY SCANNER FORCED CLEAN AIR FROM DISCHARGE OF FAN METHODS OF COOLING SCANNER...

Page 15: ...setting the control in the event of a safety lock out The push button reset and terminal 21 remote reset Both reset methods can be used to stop the control in its firing sequence at anytime to force a...

Page 16: ...287387 6 21 3 27 75 FRQW 1 7 21 287387 6 2 0 1 75 287387 6 21 0 1 5 6 72 02 8 7 21 5 6 287387 6 21 029 72 6 87 2 1 5 1387 6 2 0 1 GLUHFW 287387 6 2 0 1 SLORWHG 287387 6 2 6 87 2 1 2120 287387 6 21 5...

Page 17: ...letely extinguished at this point 3 PRECONDITIONS FOR BURNER STARTUP The control verifies that the air flow switch is in the Normally Closed position via the Combus tion Air Switch Test CAST input and...

Page 18: ...ement system Flame signal must remain present Terminal 20 is energized 15 MOVE TO SHUTDOWN Move to shutdown occurs when the load demand has been satisfied and the RECYCLE LIMIT terminal 5 is open This...

Page 19: ...WLRQ VDIHW WLPH QWHUYDO EHWZHHQ 3LORW DQG JQLWLRQ 37 76 JQLWLRQ VDIHW WLPH QWHUYDO EHWZHHQ 0DLQ XHO LUHFW DQG JQLWLRQ W QWHUYDO EHWZHHQ YROWDJH RQ 3LORW 0DLQ XHO LUHFW DQG 0DLQ XHO 3LORWHG W QWHUQDO E...

Page 20: ...EHWZHHQ 3LORW DQG WKH 0DLQ XHO DV W QWHUYDO EHWZHHQ 0DLQ XHO DV DQG UHOHDVH WR 0RGXODWLRQ W 3RVW SXUJH WLPH W 3LORW VWDELOL DWLRQ SHULRG W 07 W LU GDPSHU UXQQLQJ WLPH WR WKH 5 SRVLWLRQ W LU GDPSHU UXQ...

Page 21: ...FIRE position OPTIONAL t13 Permissible afterburn time Post purge 30s 42 47 45 75 FFRT Flame Failure Response Time FFRT 1 0b 4 0b Times are in seconds BURNERPRO SERIES 60Hz TIMING DESCRIPTION S1 S2 S3...

Page 22: ...e etc that are used to stop the burner when the limit switch opens and restart when the limit switch recloses 6 Non Recycling Interlocks are general one or more limits switches in series High steam pr...

Page 23: ...switch opens and restart when the limit switch recloses 6 Non Recycling Interlocks are general one or more limits switches in series High steam pressure Low water etc that are used to stop the burner...

Page 24: ...6 Non Recycling Interlocks are general one or more limits switches in series High steam pressure Low water etc that are used to stop the burner when the limit switch opens and prevent it from restarti...

Page 25: ...nd 14 2 Proof of Closure Interlock This is generally an integral switch mounted on the main fuel valve and activated by the valve stem It is connected between Terminal 4 12 when burner is idle The POC...

Page 26: ...e aid of interposing relays see figure below 11 Economy Closed 10 Mininimum Low Fire 9 Open High Fire NON DIRECT INTERFACING L2 RA RB R R KB1 KB2 B W POTENTIOMETER CONTROLLER W T T FIRING RATE MOTOR P...

Page 27: ...status LED turns solid red The remaining LEDs are illuminated as a coded sequence identifying the reason for the lockout The following table shows the various LED Lockout codes Boiler operation maint...

Page 28: ...RED 8 REMOTE RESET RED 9 NOT USED 10 MAIN PROGRAM SEQ FAULT RED 11 RAM TEST RED 12 SUPV PROGRAM SEQ FAULT RED 13 INPUT READING FAULT RED 14 TIMER2 FAULT RED 15 CPU TEST FAIL RED 16 FLAME LOSS PTFI RED...

Page 29: ...N LOOP STUCK FAULT RED 43 SUPV LOOP STUCK FAULT RED 44 SUPV TIMER2 FAULT RED 45 MAIN AC PEAK MISSING FAULT RED 46 SUPV AC PEAK MISSING FAULT RED 47 UV PULSE INPUT MISSMATCH RED 48 SUPERVISORY MCU ADC...

Page 30: ...during PTFI Check fuel delivery system 17 CHECK WIRING FAULT System detected voltage on terminal 16 17 18 or 19 at the wrong time or voltage is not present when needed Check wir ing and make sure the...

Page 31: ...d voltage on terminal 17 at the wrong time or voltage is not present when needed Check wiring and make sure grounding is adequate 52 MAINP_FEEDBACK_FAULT System detected voltage on terminal 19 at the...

Page 32: ...ective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE MAKES...

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