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Page 9 of 12 

Integrated Fire Protection System

 

Air Supply - Preaction System

 

 

FM-076A-0-86C 

4.  Air supply options 

4.1  Dehydrator 

The  Viking  dehydrator  is  a  manually  regenerated 
desiccant-type air dryer.  The desiccant acts as a moisture 
indicator by changing color, and is visible through the sight 
glass. 

Technical Information 

  1.  The  desiccant  is  silica  gel  having  a  -40°F  (-40°C)  dew 

point  at  a  maximum  180°F  (82°C)  temperature  with  a 
regeneration  temperature  of 275°F  (135°C).   When  the 
silica  gel  color  changes  from  dark  blue  to  light  pink  or 
clear,  it  has  become  saturated  with  moisture  and  must 
be changed. 

  2.  The  unit  has  a  maximum  drying  capacity  of  8100 ft

3

 

(229 m

3

)  of  air  to  -40°F  (-40°C)  atmospheric  dew  point 

at  inlet  condition  of  100 PSI  (689 kPa),  50%  relative 
humidity, 70°F (21°C) and 15 scfm (25.5 Nm

3

/hr) before 

the desiccant becomes saturated. 

  3.  The maximum air flow rating is 15 scfm (25.5 Nm

3

/hr) at 

100 PSI (689 kPa) per unit. 

  4.  All ratings are based on 100°F (38°C) saturated inlet air 

temperatures at 100 PSI (689 kPa). 

  5.  The  aluminum  bowl  holds  2.5 lb  (1.13 kg)  of  desiccant 

and  is  rated  for  a  maximum  temperature  and  pressure 
at 180°F (82°C) and 300 PSI (2.68 kPa). 

  6.  The  silica  gel  desiccant  is  provided  in  a  sealed  2.5 lb 

(1.13 kg) bag. 

  7.  The  unit  has  1/4”-NPT (8 mm)  threads  on  the  inlet  and 

outlet. 

  8.  The  dehydrator  is  available  as  a  package  unit  (Viking 

P/N 16854),  which  includes  the  dehydrator,  desiccant, 
and mounting brackets. 

  9.  The unit is to be used on compressed air service only. 

Operation of dehydrator 

The dehydrator directs the incoming air down through the 
silica  gel  desiccant.    The  silica  gel  absorbs  the  moisture 
without  physically  changing.    As  the  relative  humidity 
increases,  the silica gel begins to change color  from  dark 
blue  to  light  pink,  indicating  the  desiccant  must  be 
replaced. 

To make dehydrator functional 

  1. 

CLOSE

 drain valve 

(E12)

To drain dehydrator input line 

  1. 

CLOSE

 air shut-off valve 

(E14)

  2. 

OPEN 

drain valve 

(E12)

 to drain input line then 

CLOSE

 it. 

  3. 

OPEN

 air shut-off valve 

(E14)

To replace desiccant 

Once  it  has  been  drained, 

CLOSE

  the  air  supply  control 

valve to the dehydrator. 
Turn the clamp ring left while holding the bowl, and exert a 
downward pull until the clamp ring, and the bowl drop free. 
Pour out used desiccant. 
Follow  instructions  described  on  Viking  data  sheet  #276 
(form No. F_011711) provided with the silica gel recharge. 

Maintenance 

The dehydrator must be regularly inspected to ensure the 
drying  capability  of  the  desiccant.    Replace  the  desiccant 
when  the  color  has  changed  from  dark  blue  to  light  pink.  
In  addition,  the  recommended  condensate  trap  should  be 
drained on a regular basis.  The frequency of the required 
maintenance  is  dependent  upon the  relative  humidity  and 
volume of air to be dried.  Regular maintenance of the air 
supply equipment, such as draining condensation from the 
air  compressor  receiver,  will  increase  the  life  of  the 
desiccant. 
 

Summary of Contents for TOTALPAC 3

Page 1: ...FM 076A 0 1C Advanced Integrated Fire Protection System TOTALPAC 3 Owner s Operation and Maintenance Manual NON INTERLOCK PREACTION SYSTEM PNEUMATIC RELEASE...

Page 2: ...ual is prohibited While all reasonable efforts have been taken in the preparation of this manual to assure its accuracy FIREFLEX Systems Inc assumes no liability resulting from any errors or omissions...

Page 3: ...4 System operation 1 5 Emergency instructions 1 6 Placing the system back in service after operation 1 7 Inspections tests 1 8 Maintenance 2 System trim 2 1 Normal condition Trim Options Section C 1...

Page 4: ...Page iv TOTALPAC 3 Integrated Fire Protection System OWNER S OPERATION MAINTENANCE MANUAL FM 076A 0 1C This page is left intentionally blank...

Page 5: ...unit is identified with its unique serial number This number is located on an adhesive label inside the main door panel and is used to maintain a record in our computerized data base Have this serial...

Page 6: ...he following diameters 1 40 mm 3 80 mm 6 150 mm 2 50 mm 4 100 mm 8 200 mm TOTALPAC 3 preaction system is supplied with groove groove deluge valve Unit with flange flange deluge valve is also available...

Page 7: ...l inspection sequence see paragraph 1 8 of the current section 9 If the system does not operate as it should make the necessary corrections according to manuals issued or consult your distributor or F...

Page 8: ...e priming chamber of the deluge valve A1 through the priming line which includes a normally open priming valve B1 strainer B2 restricted orifice B3 and spring loaded check valve B4 Water supply pressu...

Page 9: ...ce for an extended period of time all water must be removed from the priming chamber trim piping water supply piping and any other trapped areas 1 6 Placing the system back in service after operation...

Page 10: ...supply valve D1 10 When full flow develops from the flow test valve B6 CLOSE the flow test valve Verify there is no flow from drip check valve B7 when the plunger is pushed 11 FULLY OPEN the main wate...

Page 11: ...wner is responsible for maintaining the fire protection system and devices in proper operating condition The system shall be maintained in full operation condition at all times All troubles or impairm...

Page 12: ...se Note Numbers indicated between brackets refer to figure 1 DETAILED SYSTEM TRIM SCHEMATICS from this section and section D AIR SUPPLY 2 1 Normal condition 1 Valves a Main water supply valve D1 is OP...

Page 13: ...7 2 B9 B2 TOTALPAC 3 Base shown without enclosure FM 061H 0 102C Trim components A1 Deluge valve B1 Priming valve N O B2 Strainer B3 1 16 1 6 mm Restricted orifice B4 Spring loaded check valve B5 Alar...

Page 14: ...Page 8 of 8 TOTALPAC 3 B Integrated Fire Protection System Mechanical Section Non Interlock Preaction System Pneumatic Release FM 076A 0 41C This page is left intentionally blank...

Page 15: ...sure the main drain valve D3 is completely CLOSED Return the system in service as per section B PLACING THE SYSTEM BACK IN SERVICE 5 Fully OPEN the shut off valve D4 Reset the release control panel as...

Page 16: ...utside face of the mounting base or cabinet surface On skid unit the surface of the flange on the outlet riser will always be 6 inches above the dimension shown on the dimensional data of the system o...

Page 17: ...dry nitrogen cylinders and piped to the air inlet port of the unit Air supply style B provides an APMD air pressure maintenance device trim factory mounted in the TOTALPAC 3 cabinet The APMD regulate...

Page 18: ...one shot Proceed by steps 3 OPEN the main drain valve D3 and let the pressure drop until the air compressor restarts Check pressure reading on the system pressure gauge when the air compressor stops a...

Page 19: ...valve head entirely off while the compressor is operating Ejection of valve parts could cause severe injury 3 2 Air supply Style B or C refer to figure 3 or 4 The Viking Model D 2 APMD air pressure ma...

Page 20: ...7 kPa 35 PSI 241 kPa 25 PSI 172 kPa B or D 35 PSI 241 kPa n a n a 25 PSI 172 kPa Release pilot line C 35 PSI 241 kPa n a n a 25 PSI 172 kPa Table 3 Water pressure from 175 PSI to 250 PSI 1207 kPa to 1...

Page 21: ...plugged with SureFire or non interlock preaction trim Pressure relief valve FM 061H 0 118C 1 CONTRACTOR S HYDROSTATIC TEST PORT system side 2 E2 E11 TO DRAIN COLLECTOR TO SPRINKLER RISER E9 Air style...

Page 22: ...im This section replaced by Dehydrator option when used Contractor external Air or Nitrogen connection E7 E6 3 TO PNEUMATIC ACTUATOR plugged when not used FM 061H 0 119B 1 CONTRACTOR S HYDROSTATIC TES...

Page 23: ...c actuator E14 E6 FM 061H 0 120B E5 To pneumatic release piping network E13 To optional accelerator plugged when not used Contractor external air or Nitrogen connection Air style components E5 APMD ai...

Page 24: ...E16 E3 TO OPTIONAL ACCELERATOR plugged when not used Contractor external air or Nitrogen connection E6 3 TO PNEUMATIC ACTUATOR plugged when not used Warning The external air supply must be restricted...

Page 25: ...t Viking P N 16854 which includes the dehydrator desiccant and mounting brackets 9 The unit is to be used on compressed air service only Operation of dehydrator The dehydrator directs the incoming air...

Page 26: ...H 0 124B 1 From air supply Desiccant sight glass To sprinkler riser Dehydrator bowl Figure 7 Dehydrator option for air supply Style B To air Style B trim E12 Desiccant sight glass B13 E14 To drain col...

Page 27: ...itches adjustments 1 CLOSE the isolation valve of the accelerator Refer to instructions described on Viking datasheet 122 form No 071692 To reset the accelerator device Make sure the system is properl...

Page 28: ...ed Fire Protection System Air Supply Preaction System FM 076A 0 86C Figure 8 Accelerator Option For preaction system and pilot line release Upper chamber pressure gauge Drain plug To air line Accelera...

Page 29: ...red to a terminal strip TBA TBC for contractor s field wiring see figure 2 and the section F ELECTRICAL SECTION 1 2 Technical data Steel enclosure Refer to section G CABINET SECTION for further detail...

Page 30: ...l SYSTEM DEVICES OPT FM 061H 0 151A Factory Wired Air Compressor or Excess Pressure Pump Isolating Switch E15 AC POWER 120VAC 50 60Hz or 220 240VAC 50 60Hz All conduits are installed by the Contractor...

Page 31: ...building s Central Fire Alarm Panel OPTIONAL LOS ANGELES OPTION CHICAGO OPTION NOTE All devices are shown in their normal supervisory state NOTES Use dry contacts with power limited circuits only Cont...

Page 32: ...Page 2 of 2 TOTALPAC 3 F Integrated Fire Protection System Electrical Section Non Interlocked Preaction System Pneumatic Release FM 076A 0 61C This page is left intentionally blank...

Page 33: ...ressure system air pressure and priming water pressure are all visible through clear Lexan windows Multiple units installation is easily achieved by jointing manifold sections together at their water...

Page 34: ...3 41 1054 34 870 43 1105 47 1194 2 50 2 51 2 51 2 51 23 584 25 635 77 1956 4 102 8 222 11 292 13 349 3 95 2 70 2 70 8 203 11 292 27 686 38 965 42 1067 34 883 44 1130 48 1232 3 80 4 102 3 76 2 51 35 90...

Page 35: ...m 21 530mm Figure 3 Cabinet doors clearance detail TOTALPAC 3 UNIT FM 061H 0 275A 1 B min C min A min B min TYPICAL MECHANICAL ROOM Figure 4 Knockouts details 2 Typ 65mm 9 230mm High voltage Low volta...

Page 36: ...50mm 2 50mm 8 200mm 12 305mm 17 445mm 2 50mm Figure 6 Open drain details for multiple units refer to dimensions in table 5 TOTALPAC 3 Unit Shown Without Front Doors Drain Collector running between wal...

Page 37: ...phosphate base Multiple units installation is easily achieved by jointing manifold sections together at their water inlets Drains outlet shall remain separate and open for each unit Refer to figure 1...

Page 38: ...292 13 349 3 95 2 70 2 70 8 203 11 292 27 686 37 953 41 1054 34 870 43 1105 47 1194 2 50 2 51 2 51 2 51 23 584 25 635 4 102 8 222 11 292 13 349 3 95 2 70 2 70 8 203 11 292 27 659 38 965 42 1067 34 88...

Page 39: ...40mm 25 635mm 15 380mm 2 50mm 25 635mm 15 380mm 3 80mm 37 959mm 15 380mm 4 100mm 37 959mm 15 380mm 6 150mm 48 1220mm 15 380mm Figure 9 Skid clearance detail B min A min TYPICAL MECHANICAL ROOM TOTALP...

Page 40: ...55mm 13 350mm 2 50mm 6 150mm 11 280mm 13 350mm 2 50mm Figure 11 Open drain details for multiple units refer to dimensions in table 10 B Typical Air Gap A Water Supply Pipe Can Be Manifolded Drain Coll...

Page 41: ...its inconveniences transportation charges or other damages suffered by anyone There are no other warranties expressed or implied with regard to the products other than those contained herein Some juri...

Page 42: ...Page 2 of 2 TOTALPAC 3 H Integrated Fire Protection System Limited Warranty FM 076A 0 96C User Notes...

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