FireFlex TOTALPAC 3 Owner'S Operation & Maintenance Manual Download Page 18

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T

OTAL

P

AC

 

®

3

 

Integrated Fire Protection System

 

Air Supply - Preaction System

 

 

FM-076A-0-86C 

2.  Operation 

2.1  Air supply Style "A"

 (refer to figure 2)

 

To apply air supply 

Establish  AC  power  for  the  air  compressor  by  activating 
the  correspondent  circuit  breaker  at  the  electrical 
distribution  panel.    Start  air  compressor  by  activating  the

 

compressor  isolating  switch 

(E15)

  located  on  the  junction 

box  of  the  unit  (see  figure 2  in  section 

 E 

 

CONTROLS 

SECTION

). 

If  the  air  compressor  motor  fails  to  start  or  slows  down 
under  load,  shut  the  air  compressor  off.    Check  that  the 
supply voltage agrees with the motor nameplate. 

To close air supply 

Turn  off  the  compressor  isolating  switch 

(E15)

  (see 

figure 2 in section 

 E 

 

CONTROLS SECTION

). 

To adjust air supply 

The air  compressor cut-off pressure  switch 

(E2)

  is  factory 

set.    This  switch  should  not  need  any  adjustment  but  if 
necessary, follow the instructions below: 

WARNING  

The  adjustment  screw  of  the  cut-out/cut-in 

differential  pressure  switch 

(E2)

  (small  screw  to  the  right) 

is  factory  set.    DO  NOT  CHANGE  ITS  SETTING.    Any 
unauthorized  modification  of  this  adjustment  screw  will 
void the system warranty and may also prevent the system 
from operating normally. 

  1.  Remove the metal cover of the compressor air pressure 

switch 

(E2)

  2.  To raise the cut-out pressure of the air compressor, turn 

the  cut-out  adjustment  screw  (middle)  half  a  turn 
CLOCKWISE.    Use  the  same  method  turning  the  cut-
out adjustment screw COUNTER-CLOCKWISE to lower 
the air compressor cut-out pressure. 

Figure 1 - Air pressure adjustment 

INCREASE

PRESSURE

LINE

MOTOR

LINE

Turn clockwise to increase

both cut-out and cut-in

pressure adjustment

Factory set

DO NOT CHANGE !

FM-072Q-0-109B

 

Note :

  Do not turn the cut-out adjustment screw (middle) all 

the way down in one shot.  Proceed by steps. 

  3. 

OPEN

  the  main  drain  valve 

(D3)

  and  let  the  pressure 

drop until the air compressor restarts.  Check pressure 
reading  on  the  system  pressure  gauge  when  the  air 
compressor  stops  again.    Repeat  until  the  desired 
pressure is reached.  Once all done, replace the metal 
cover on the switch 

(E2)

2.2  Air supply Style "B" or "C"

 (refer to figure 3 or 4)

 

To apply air supply 

  1.  Turn on upstream air supply. 

  2. 

OPEN

  APMD  (air  pressure  maintenance  device)  input 

valve 

(E6)

 by placing handle in line with valve body. 

  3. 

OPEN

 APMD output valve 

(E7)

 by placing handle in line 

with the valve body. 

  4. 

OPEN

  bypass  valve 

(E8)

  by  placing  handle  in  line  with 

valve  body  in  order  to  accelerate  filling  of  sprinkler 
piping  network  by  air  pressure,  while  piping  is  initially 
filled. 

  5.  Once the piping network pressure is reached, 

CLOSE

 the 

bypass valve 

(E8)

 by placing handle crossways to valve 

body, and kept in this position. 

Note:  

The bypass valve 

(E8)

 must be kept closed once the 

system is filled with air. 

To close air supply 

  1. 

CLOSE

  APMD  output  valve 

(E7)

  by  placing  handle 

crossways to valve body. 

  2. 

CLOSE

  APMD  input  valve 

(E6)

  by  also  placing  handle 

crossways to the valve body. 

  3.  Be sure bypass valve 

(E8)

 is 

CLOSED

 (handle crossways 

to valve body). 

To adjust air supply 

  1.  Verify  that  APMD  input  valve 

(E6)

  and  APMD  output 

valve 

(E7)

  are  both 

OPEN

  (handle  in  line  with  the  valve 

body). 

  2.  Be  sure  that  bypass  valve 

(E8)

  is 

CLOSED

  (handle 

crossways  to  valve  body)  prior  to  performing  this 
operation. 

  3.  Loosen  lock  nut  of  the  APMD 

(E5)

  and  turn  pressure 

adjustment  nut  clockwise  to  increase  air  pressure  or 
counter-clockwise to decrease pressure. 

  4.  Tighten lock nut. 

Note:  

Depending on site conditions, the internal filter of the 

APMD may need maintenance on a regular basis.  Refer to 
Viking data sheet #127 for more details. 

2.3  Air supply Style "D"

 (refer to figure 5)

 

To apply air supply 

  1.  Turn on upstream air supply. 

  2. 

OPEN

 air shut-off valve 

(E6)

To close air supply 

  1. 

CLOSE

 bypass air shut-off valve 

(E6)

Summary of Contents for TOTALPAC 3

Page 1: ...FM 076A 0 1C Advanced Integrated Fire Protection System TOTALPAC 3 Owner s Operation and Maintenance Manual NON INTERLOCK PREACTION SYSTEM PNEUMATIC RELEASE...

Page 2: ...ual is prohibited While all reasonable efforts have been taken in the preparation of this manual to assure its accuracy FIREFLEX Systems Inc assumes no liability resulting from any errors or omissions...

Page 3: ...4 System operation 1 5 Emergency instructions 1 6 Placing the system back in service after operation 1 7 Inspections tests 1 8 Maintenance 2 System trim 2 1 Normal condition Trim Options Section C 1...

Page 4: ...Page iv TOTALPAC 3 Integrated Fire Protection System OWNER S OPERATION MAINTENANCE MANUAL FM 076A 0 1C This page is left intentionally blank...

Page 5: ...unit is identified with its unique serial number This number is located on an adhesive label inside the main door panel and is used to maintain a record in our computerized data base Have this serial...

Page 6: ...he following diameters 1 40 mm 3 80 mm 6 150 mm 2 50 mm 4 100 mm 8 200 mm TOTALPAC 3 preaction system is supplied with groove groove deluge valve Unit with flange flange deluge valve is also available...

Page 7: ...l inspection sequence see paragraph 1 8 of the current section 9 If the system does not operate as it should make the necessary corrections according to manuals issued or consult your distributor or F...

Page 8: ...e priming chamber of the deluge valve A1 through the priming line which includes a normally open priming valve B1 strainer B2 restricted orifice B3 and spring loaded check valve B4 Water supply pressu...

Page 9: ...ce for an extended period of time all water must be removed from the priming chamber trim piping water supply piping and any other trapped areas 1 6 Placing the system back in service after operation...

Page 10: ...supply valve D1 10 When full flow develops from the flow test valve B6 CLOSE the flow test valve Verify there is no flow from drip check valve B7 when the plunger is pushed 11 FULLY OPEN the main wate...

Page 11: ...wner is responsible for maintaining the fire protection system and devices in proper operating condition The system shall be maintained in full operation condition at all times All troubles or impairm...

Page 12: ...se Note Numbers indicated between brackets refer to figure 1 DETAILED SYSTEM TRIM SCHEMATICS from this section and section D AIR SUPPLY 2 1 Normal condition 1 Valves a Main water supply valve D1 is OP...

Page 13: ...7 2 B9 B2 TOTALPAC 3 Base shown without enclosure FM 061H 0 102C Trim components A1 Deluge valve B1 Priming valve N O B2 Strainer B3 1 16 1 6 mm Restricted orifice B4 Spring loaded check valve B5 Alar...

Page 14: ...Page 8 of 8 TOTALPAC 3 B Integrated Fire Protection System Mechanical Section Non Interlock Preaction System Pneumatic Release FM 076A 0 41C This page is left intentionally blank...

Page 15: ...sure the main drain valve D3 is completely CLOSED Return the system in service as per section B PLACING THE SYSTEM BACK IN SERVICE 5 Fully OPEN the shut off valve D4 Reset the release control panel as...

Page 16: ...utside face of the mounting base or cabinet surface On skid unit the surface of the flange on the outlet riser will always be 6 inches above the dimension shown on the dimensional data of the system o...

Page 17: ...dry nitrogen cylinders and piped to the air inlet port of the unit Air supply style B provides an APMD air pressure maintenance device trim factory mounted in the TOTALPAC 3 cabinet The APMD regulate...

Page 18: ...one shot Proceed by steps 3 OPEN the main drain valve D3 and let the pressure drop until the air compressor restarts Check pressure reading on the system pressure gauge when the air compressor stops a...

Page 19: ...valve head entirely off while the compressor is operating Ejection of valve parts could cause severe injury 3 2 Air supply Style B or C refer to figure 3 or 4 The Viking Model D 2 APMD air pressure ma...

Page 20: ...7 kPa 35 PSI 241 kPa 25 PSI 172 kPa B or D 35 PSI 241 kPa n a n a 25 PSI 172 kPa Release pilot line C 35 PSI 241 kPa n a n a 25 PSI 172 kPa Table 3 Water pressure from 175 PSI to 250 PSI 1207 kPa to 1...

Page 21: ...plugged with SureFire or non interlock preaction trim Pressure relief valve FM 061H 0 118C 1 CONTRACTOR S HYDROSTATIC TEST PORT system side 2 E2 E11 TO DRAIN COLLECTOR TO SPRINKLER RISER E9 Air style...

Page 22: ...im This section replaced by Dehydrator option when used Contractor external Air or Nitrogen connection E7 E6 3 TO PNEUMATIC ACTUATOR plugged when not used FM 061H 0 119B 1 CONTRACTOR S HYDROSTATIC TES...

Page 23: ...c actuator E14 E6 FM 061H 0 120B E5 To pneumatic release piping network E13 To optional accelerator plugged when not used Contractor external air or Nitrogen connection Air style components E5 APMD ai...

Page 24: ...E16 E3 TO OPTIONAL ACCELERATOR plugged when not used Contractor external air or Nitrogen connection E6 3 TO PNEUMATIC ACTUATOR plugged when not used Warning The external air supply must be restricted...

Page 25: ...t Viking P N 16854 which includes the dehydrator desiccant and mounting brackets 9 The unit is to be used on compressed air service only Operation of dehydrator The dehydrator directs the incoming air...

Page 26: ...H 0 124B 1 From air supply Desiccant sight glass To sprinkler riser Dehydrator bowl Figure 7 Dehydrator option for air supply Style B To air Style B trim E12 Desiccant sight glass B13 E14 To drain col...

Page 27: ...itches adjustments 1 CLOSE the isolation valve of the accelerator Refer to instructions described on Viking datasheet 122 form No 071692 To reset the accelerator device Make sure the system is properl...

Page 28: ...ed Fire Protection System Air Supply Preaction System FM 076A 0 86C Figure 8 Accelerator Option For preaction system and pilot line release Upper chamber pressure gauge Drain plug To air line Accelera...

Page 29: ...red to a terminal strip TBA TBC for contractor s field wiring see figure 2 and the section F ELECTRICAL SECTION 1 2 Technical data Steel enclosure Refer to section G CABINET SECTION for further detail...

Page 30: ...l SYSTEM DEVICES OPT FM 061H 0 151A Factory Wired Air Compressor or Excess Pressure Pump Isolating Switch E15 AC POWER 120VAC 50 60Hz or 220 240VAC 50 60Hz All conduits are installed by the Contractor...

Page 31: ...building s Central Fire Alarm Panel OPTIONAL LOS ANGELES OPTION CHICAGO OPTION NOTE All devices are shown in their normal supervisory state NOTES Use dry contacts with power limited circuits only Cont...

Page 32: ...Page 2 of 2 TOTALPAC 3 F Integrated Fire Protection System Electrical Section Non Interlocked Preaction System Pneumatic Release FM 076A 0 61C This page is left intentionally blank...

Page 33: ...ressure system air pressure and priming water pressure are all visible through clear Lexan windows Multiple units installation is easily achieved by jointing manifold sections together at their water...

Page 34: ...3 41 1054 34 870 43 1105 47 1194 2 50 2 51 2 51 2 51 23 584 25 635 77 1956 4 102 8 222 11 292 13 349 3 95 2 70 2 70 8 203 11 292 27 686 38 965 42 1067 34 883 44 1130 48 1232 3 80 4 102 3 76 2 51 35 90...

Page 35: ...m 21 530mm Figure 3 Cabinet doors clearance detail TOTALPAC 3 UNIT FM 061H 0 275A 1 B min C min A min B min TYPICAL MECHANICAL ROOM Figure 4 Knockouts details 2 Typ 65mm 9 230mm High voltage Low volta...

Page 36: ...50mm 2 50mm 8 200mm 12 305mm 17 445mm 2 50mm Figure 6 Open drain details for multiple units refer to dimensions in table 5 TOTALPAC 3 Unit Shown Without Front Doors Drain Collector running between wal...

Page 37: ...phosphate base Multiple units installation is easily achieved by jointing manifold sections together at their water inlets Drains outlet shall remain separate and open for each unit Refer to figure 1...

Page 38: ...292 13 349 3 95 2 70 2 70 8 203 11 292 27 686 37 953 41 1054 34 870 43 1105 47 1194 2 50 2 51 2 51 2 51 23 584 25 635 4 102 8 222 11 292 13 349 3 95 2 70 2 70 8 203 11 292 27 659 38 965 42 1067 34 88...

Page 39: ...40mm 25 635mm 15 380mm 2 50mm 25 635mm 15 380mm 3 80mm 37 959mm 15 380mm 4 100mm 37 959mm 15 380mm 6 150mm 48 1220mm 15 380mm Figure 9 Skid clearance detail B min A min TYPICAL MECHANICAL ROOM TOTALP...

Page 40: ...55mm 13 350mm 2 50mm 6 150mm 11 280mm 13 350mm 2 50mm Figure 11 Open drain details for multiple units refer to dimensions in table 10 B Typical Air Gap A Water Supply Pipe Can Be Manifolded Drain Coll...

Page 41: ...its inconveniences transportation charges or other damages suffered by anyone There are no other warranties expressed or implied with regard to the products other than those contained herein Some juri...

Page 42: ...Page 2 of 2 TOTALPAC 3 H Integrated Fire Protection System Limited Warranty FM 076A 0 96C User Notes...

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