Fire dept GD5 Installation Manual Download Page 6

Version: June 2018                                                                                  

                    

 

 

 

 

Burner Tray Removal Process

 

 

 
 

 

Cover and end cap removal

 

 

 

GD5 Pilot cover  
 

This model has one pilot 
cover. 

 
 

 

  Remove the stainless steel pilot cover (2 x screws) at the pilot end  

     of the burner. 

 
 
 
 
 
 
 
 
 

 
 

GD5 Burner end caps  
 

This model has two end cap 
covers, one at each side of 
the burner. 

 
 

  Remove the stainless steel burner end caps (3 x screws on  

    each cap) at either end of the burner tray.  

 

 
 

 

LPG

 

 

 

Natural Gas

 

 

 

GD5 1200 
 
Input 18-28 MJ/h 

One gas injector at the pilot 
side of the burner tray. 

 

  Remove the burner tray by carefully pushing it 

away from the pilot and lift the pilot end of the 
burner tray, lift the burner tray up and away from 
the pilot in one movement. 

 
•  Stand the burner tray on its end and lean 

against a stable surface. 

 

 

  Remove the burner tray by carefully pushing it away from 

the pilot and lift the pilot end of the burner tray, lift the 
burner tray up and away from the pilot in one movement. 

 
•  Stand the burner tray on its end and lean against a stable 

surface. 

 
GD5 1400 
 
Input 20-28 MJ/h 

Two gas injectors one at the 
right and one at left hand 
sides of the burner tray. 
 
 
 
 
 
 
 

GD5 1600 
 
Input 30-38 MJ/h 

Two gas injectors one at the 
right and one at left 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
•  Remove the burner tray by carefully pushing it 

away from the pilot and lift the pilot end of the 
burner tray, lift the burner tray up and away from 
the pilot in one movement. Ensure that the gas 
injector at the left hand side is not damaged as 
the burner tray is lifted out. 

 
•   Stand the burner tray on its end and lean 

against a stable surface. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
•  On the pilot side gas injector, loosen and spin back the 

12mm brass nut 

away from the burner tray.  

 

 
 
 
 
 
 
 
 
 
 
 
 

  On the non-pilot side injector, loosen both the 12mm brass 

nuts all the way to the end of the injector. The injector will 
need to be pushed away from the burner tray.          

 
 
 
 
 
 
 
 
 
 
 
 
 
 

  Remove the burner tray by carefully pushing it away from 

the pilot and lift the pilot end of the burner tray, lift the 
burner tray up and away from the pilot in one movement. 

 
• Stand the burner tray on its end and lean against a stable 

surface. 

 

Pilot cover 

Pilot burner end 
cap 

Non pilot burner end 
cap 

Pilot side Gas Injector 

Non-pilot side Gas Injector 

Summary of Contents for GD5

Page 1: ...GD5 Installation Guide Operating Instructions Warranty...

Page 2: ...e steel surrounding glass panels to the face or the door become extremely hot during operation and can result in serious injury and burns if touched It is therefore recommended that a fireguard comply...

Page 3: ...base and the outer 2mm steel perimeter panels of the fire the base can safely sit directly upon combustible eg timber and non combustible eg concrete materials The outer 2mm steel perimeter panels an...

Page 4: ...top retaining clips by undoing the 4mm Allen head cap screws Gently pull at the top corners in a forward motion The glass will tilt forward In one movement gently pull the glass up and away from the...

Page 5: ...ce by retaining clips along the top of the glass and powerful magnets in each lower corner On the back corner of each glass there are 3mm steel magnet panels In one movement gently lower the glass dow...

Page 6: ...table surface GD5 1400 Input 20 28 MJ h Two gas injectors one at the right and one at left hand sides of the burner tray GD5 1600 Input 30 38 MJ h Two gas injectors one at the right and one at left Re...

Page 7: ...tray down and move towards the pilot in one movement Ensure the burner tray is located correctly into the burner bracket and the jets are aiming into the burner tube inlet holes Install the burner tr...

Page 8: ...safely touch combustible eg timber and non combustible eg concrete materials In order to provide maximum positioning flexibility the base has four 30mm long slots Mark out and drill fixing holes throu...

Page 9: ...supplied by The Fire Dept The flue installation requires a restriction free cavity from the top of the firebox flue spigot to the outside atmosphere Follow the In Line Fan assembly details below Air f...

Page 10: ...p 2 Connect the In Line Fan to the flue and outer casing 1 Fit the Casing slip over the outer casing 2 Fit the flue over the inlet spigot to the In Line Fan Note The end of the flue must not finish pa...

Page 11: ...Version June 2018 10 Air supply duct Air supply spigot bracket Air supply spigot Air supply spigot bracket Air supply duct and bracket 100mm Semi Rigid Duct 3m or 6m 100mm air supply spigot...

Page 12: ...el Step 2 Fix cowl support to back panel 1 Cowl support is fixed to back panel with 4 x 5mm cap screws 2 Seal between cowl support and back panel with heat proof sealer Step 3 Fix cowl to cowl support...

Page 13: ...pin at the base of each lower opening The safety switch turns the appliance off if the glass is not in position The 3mm pin will need to be held down to complete electrical testing It is recommended...

Page 14: ...EARTH NEUTRAL PHASE HIGH Connection block Fuse 2A Fuse 2A Fuse 2A DESCRIPTION QTY ITEM Sit843Sigma 1 1 Switchedcontroller Speed 1 2 Highspeedfan 1 4 3FlameLighter 1 5 Electricalcontroller 1 6 Resisto...

Page 15: ...3mm pin will need to be held down to complete commissioning It is recommended that masking tape is used to hold the safety Switch pin down NOTE The masking tape must be removed once commissioning Is c...

Page 16: ...rrectly may result in the fire performing inefficiently Open the firebed cardboard box and identify firebox mediums River Rocks option has two firebed mediums Vermiculite 3 bags White rocks large and...

Page 17: ...nsulating material facing down Beginning in the middle at the back of the burner carefully empty the bags of vermiculite into the burner tray Ensure not to spill any vermiculite in cavities in front o...

Page 18: ...urner slots If natural gas is being used leave burner slots slightly exposed If LPG is being used lightly cover burner slots in a thin layer of vermiculite by adding at back of burner tray and gently...

Page 19: ...Both these issues can be resolved by switching the appliance off and slightly repositioning rocks and logs at the problem areas Repeat this switching on off and repositioning until a natural and non...

Page 20: ...ner Both these issues can be resolved by switching the appliance off and slightly repositioning rocks and logs at the problem areas Repeat this switching on off and repositioning until a natural and n...

Page 21: ...of burner Both these issues can be resolved by switching the appliance off and slightly repositioning rocks and logs at the problem areas Repeat this switching on off and repositioning until a natura...

Page 22: ...burner Both these issues can be resolved by switching the appliance off and slightly repositioning rocks and logs at the problem areas Repeat this switching on off and repositioning until a natural an...

Page 23: ...er Both these issues can be resolved by switching the appliance off and slightly repositioning rocks and logs at the problem areas Repeat this switching on off and repositioning until a natural and no...

Page 24: ...of burner Both these issues can be resolved by switching the appliance off and slightly repositioning rocks and logs at the problem areas Repeat this switching on off and repositioning until a natural...

Page 25: ...to operate appliance Following the GD5 Operating Instructions on the next page show the owner how to switch the fire on and off and how to switch between high and low settings If the owner is not ava...

Page 26: ...lame 4 Signal from flame rectifier interrupted 5 Signal to sparker electrode interrupted 6 Incorrect sparker electrode gap 7 Glass not correctly positioned 1 Check gas supply 2 Check power supply 3 Ch...

Page 27: ...warping if a firebox outer skin or support frame defect occurs contact The Fire Dept and the defect will be repaired or replaced at our discretion with all costs covered The Fire Dept warrants the SI...

Reviews: