FIORENTINI I 42TE Instruction Manual Download Page 2

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SUMMARY

TAKING DELIVERY OF THE MACHINE

page 3

FOREWORD

TECHNICAL DESCRIPTION

MAIN WARNINGS

MANUFACTURER'S LIABILITY

REQUESTS FOR INTERVENTION

TRANSPORT AND STORAGE

HANDLING THE PACKAGED MACHINE

UNPACKING THE MACHINE

HANDLING THE UNPACKED MACHINE

DESCRIPTION OF CONTROLS

DASHBOARD

SYMBOLS FOUND ON THE DASHBOARD

diagnostic signal of the forward boards

MACHINE USE

safety system

Brake

installing the batteries

choosing the detergent

machine preparation and start-up

methods of use

adjusting the squeegee

replacing the brushes

SAFETY, MAINTENANCE AND CHECKS

MAIN SAFETY STANDARDS

ROUTINE MAINTENANCE STANDARDS

maintenance plan

batteries

replacing the squeegee blades

vacuum motor maintenance

CHECKS

safety device checks

electric system checks

braking system checks

SUMMARY MATRIX

CONFORMITY DECLARATION

Summary of Contents for I 42TE

Page 1: ...Instruction manual I 42TE WARNING DO NOT USE THIS EQUIPMENT WITHOUT HAVING READ THE USER INSTRUCTIONS ING O FIORENTINI S p A INDUSTRIAL CLEANING MACHINES ...

Page 2: ...ic signal of the forward boards 9 MACHINE USE 11 safety system 11 Brake 12 installing the batteries 12 choosing the detergent 13 machine preparation and start up 13 methods of use 13 adjusting the squeegee 14 replacing the brushes 14 SAFETY MAINTENANCE AND CHECKS 15 MAIN SAFETY STANDARDS 15 ROUTINE MAINTENANCE STANDARDS 16 maintenance plan 16 batteries 16 replacing the squeegee blades 18 vacuum mo...

Page 3: ... CASE OF DAMAGE OR IF SOMETHING IS MISSING IN ORDER TO REMEDY THE PROBLEM FOREWORD THIS TYPE OF FLOOR CLEANING MACHINE IS ABLE TO REMOVE DIRT AND CLEAN ANY FLOORING GUARANTEEING EXCELLENT RESULTS THIS IS ACHIEVED BY USING THE MACHINE PROPERLY AND KEEPING IT WELL MAINTAINED THEREFORE PLEASE READ THIS INSTRUCTION MANUAL CAREFULLY THE MACHINE MUST BE USED FOR THIS PURPOSE ONLY Manual to be kept for f...

Page 4: ...ATURES ENERGY SOURCE battery VOLTAGE 36 v PERM MAGNET WASHING BRUSH GEARED MOTOR 3x750w 16 5A2400rpm GEARED MOTOR PERMANENT MAGNET DRIVE 2x750w 16 5A2400rpm WOUND FIELD VACUUM MOTORS 2x500w 13A 16000rpm FUNCTIONAL FEATURES DRIVING driver on board STEERING WHEEL TURNS 1 75 turns MINIMUM CORRIDOR FOR U TURN 2600 mm SQUEEGEE AND BRUSHES LIFT START electric SERVICE BRAKE mechanical with pedal PARKING ...

Page 5: ...manoeuvres lack of maintenance The manufacturer is not liable for interventions made by personnel not authorised by FIORENTINI except for routine maintenance REQUESTS FOR INTERVENTION Any requests must be made after having carefully analysed the failures and their causes When calling the following information will be needed machine model serial no fig 1 details of the defect the checks performed t...

Page 6: ...forbidden to stack packaging Fig 2 UNPACKING THE MACHINE 1 Cut the straps paying attention to any spring back 2 Remove the staples on the cardboard base that join the cardboard to the pallet 3 Remove the staples from the side and base of each panel in the case of plywood 4 Cut the straps that prevent the machine from shifting 5 Bring the machine to ground level HANDLING THE UNPACKED MACHINE 1 Chec...

Page 7: ...R PROTECTION MINIATURE CIRCUIT BREAKER RIGHT FORWARD MOTOR 10 GEAR SELECTOR FORWARD BACKWARD 11 MOTOR PROTECTION MINIATURE CIRCUIT BREAKER LEFT FORWARD MOTOR 12 MOTOR PROTECTION MINIATURE CIRCUIT BREAKER WASHING BRUSHES LIFT JACK 13 MOTOR PROTECTION MINIATURE CIRCUIT BREAKER SQUEEGEE LIFT JACK 14 MAIN KEY SWITCH 15 SOLUTION SUPPLY ADJUSTMENT AND OPENING LEVER 16 WASHING BRUSHES SHUT OFF SWITCH 17 ...

Page 8: ...radual increase by rotating the control forward start squeegee vacuum reverse start water valve battery charger indicator main switch headlights fuse or motor protection Flashing light emergency switch forward stop brush pressure brush rotation stop DIAGNOSTICS ...

Page 9: ...n above Vmax 2 35 V el or it has exceeded the maximum supported Check battery wiring 5 10 Block of remote control switch The maximum power consumption on an output for the contactor is exceeded Check coils and wiring 6 1b Pot interrupted Check the potentiometer and relative wiring white blue and red black lines 7 18 Temperature outside the allowed limits Improve heat dissipation of the control 8 2...

Page 10: ...10 Forward boards Fig 3 ...

Page 11: ...ocket fig 4 used to charge the battery In an emergency pull this socket from the plug by the handle fig 5 The operator should familiarise himself with using the safety system before using the machine so that the use is automatic in case of need Do not reset the safety system until the problem has been solved with the help of a specialist technician if necessary Fig 4 Fig 5 ...

Page 12: ... the batteries install the batteries in their housing fig 7 making sure the containers are not broken never add electrolyte if the batteries have been used for one or more weeks clean the surfaces that come into contact with the connections batteries can easily be moved by using the handles at the sides Fig 7 1 brushing unit lever 2 parking brake lever 3 solution lever 4 brake pedal 5 forward peda...

Page 13: ...emely dirty we recommend the dual washing action In this initial phase the squeegee is lifted and the brushes are in the work position A first pass is given to the surface of a few tens of square metres when the brushes are started The detergent is left on the floor to dissolve the dirt working as solvent until taken up by the second pass The second washing action takes place with the brushes lowe...

Page 14: ...re on the ground and loosen to decrease it The correct pressure is obtained when the edge of the blade touches the floor with a 60 inclination 40 respect to the ground Fig 8 replacing the brushes To replace the brushes fig 9 Remove the key from the dashboard to avoid accidental ignition Loosen the knobs and remove the brush cover guard Turn each brush until its knob is accessible press the knob an...

Page 15: ...ls subject to regulations covering their recycling or disposal at authorised sites only The machine does not cause damaging vibrations The flashing light must be constantly on and working when the key switch is activated The switch on the dashboard must only be placed in position 0 in particular situations and with the machine stationary Always keep the machine at a safe distance from the edge of ...

Page 16: ... careful with the liquid because it is corrosive Do not create sparks near the batteries The battery gases are explosive Do not reverse the polarity CHECKING THE BATTERIES CHARGE STATUS This type of check is shown on display Charge when the electrolyte density is 1 260 30 Bè at 30 C with the electrolyte at the right level between 100 and 75 on display Partially discharged if the density is between...

Page 17: ...h the windows is not sufficient provide special exhaust ducts which must not however flow into the flues When a change is required this must be as quick as possible using suitable fans BATTERIES NOT IN CONTINUOUS SERVICE OR INACTIVE The batteries spontaneously discharge self discharge during periods of inactivity If the battery is not continuously used 1 Monthly charge it with a current intensity ...

Page 18: ...ained in the batteries or however in such a manner that rainwater cannot penetrate the container replacing the squeegee blades The squeegee blades must be replaced when the contact edge is worn the edge must be perfect for perfect drying To replace the blades 1 Bring the squeegee support to the high position remove the vacuum pipe from the squeegee fig 10 and partially loosen the screws 2 Remove t...

Page 19: ...nderneath the motors wash it and put it back 4 Check the suction blower from the hole in front of the vacuum motor 5 Check the brushes by removing the plastic cap loosen the screws fig 12 and remove the two plastic supports of the carbons 6 Now perform the operation in reverse order Fig 11 Fig 12 Any maintenance or repair operation not described in the routine maintenance must be carried out by sp...

Page 20: ... check the efficiency of the safety devices every 2 years The machine must be inspected every 5 years by FIORENTINI personnel to guarantee its overall efficiency electric system checks The electric system set up must be inspected and examined every 2 years Any defects like disconnections or burnt cables must be removed immediately Only a professional technician must intervene braking system checks...

Page 21: ...erator page 16 clean water tank filter monthly operator page 16 vacuum piping cleaning daily operator page 16 cleaning the squeegee weekly operator page 16 check the condition of the blades weekly operator page 16 grease the drive chains weekly operator page 16 grease the fork junction of the steering wheel monthly operator page 16 check the condition of the washing solution supply valve monthly p...

Page 22: ...22 CONFORMITY DECLARATION The conformity declaration is released with the machine and the user manual ...

Page 23: ...ition ING O FIORENTINI S p A THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 211 a Tel 02 27207783 2564810 00012 Guidonia Montecelio ROMA Fax 0774 353419 353314 Via B Pontecorvo 20 Tel 0774 357184 353015 STABILIMENTO 50030 PIANCALDOLI FI Fax 055 817144 Loc Rombola Tel 055 8173610 Distributed by ...

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