Finn BARK BLOWER BB-1208 Parts And Operator'S Manual Download Page 6

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Clearing a Blockage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Quick Dump Feature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Dust Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20

Daily - After Every 4-8 Hours of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Weekly - After Every 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

Flloor Chain Adjustment - Every 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20

After First 100 Hours of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Winter Shutdown & Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Control Box Familiarization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-26

NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Lubrication Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29

NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Parts Manual Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Agitator Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Floor and Feed Roll Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37

Airlock Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-39

Engine & Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-41

Engine Sheet Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-43

Engine Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-45

Blower Drive Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Blower System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Blower Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-49

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-51

Control Box Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-53

Valve Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-55

Engine Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57

Dust Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-59

Hydraulic Hose Reel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-61

Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62-63

Tarp Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

Tool Kit / Discharge Hose / Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . .65

Summary of Contents for BARK BLOWER BB-1208

Page 1: ...ts and Operator s Manual Model SR Serial No _____________ 9281 LeSaint Drive Fairfield Ohio 45014 Phone 513 874 2818 Fax 513 874 2914 Sales 1 800 543 7166 Activate Your Warranty By Registering TODAY L...

Page 2: ...NOTES...

Page 3: ...ranty 1 NOTIFY FINN CORPORATION OF THE FAILURE OF MATERIAL OR WORKMANSHIP 1 800 543 7166 Extension 246 WARRANTY FINNCORP COM 2 AFTER YOU OR YOUR SERVICE DEALER NOTIFY FINN FINN WILL VERIFY THAT WE HAV...

Page 4: ...re 2 Secondhand used altered or rebuilt machines or parts 3 Defects malfunctions or failures resulting from accidents abuse misuse improper servicing or neglect of required opera tional guidelines and...

Page 5: ...ck 10 Starting Procedure 11 Crew Members and their Duties 11 The Material Feed System 11 12 Subsystem 1 Material Handling Group 11 12 Subsystem 2 Hydraulic System 12 Description of Valve Sections 12 1...

Page 6: ...22 26 NOTES 27 Lubrication Chart 28 29 NOTES 30 Parts Manual Section 31 Loose Parts 34 Agitator Assembly 35 Floor and Feed Roll Parts 36 37 Airlock Parts 38 39 Engine Radiator 40 41 Engine Sheet Metal...

Page 7: ...severe personal injury or death WARNING Hazards or unsafe practices which COULD result in severe per sonal injury or death CAUTION Hazards or unsafe practices which COULD result in minor per sonal inj...

Page 8: ...0 147 until switches are repaired or replaced 3 Do not operate the machine without all guards in place 4 Never attempt to connect or disconnect the dis charge hose while the engine is running 5 Make s...

Page 9: ...s may cause severe electrical shock Always have the tarp either fully open or retracted when transporting the machine 20 Turn slowly and travel on rough surfaces and side slopes carefully especially w...

Page 10: ...of cardboard or wood instead of your hand Pressure may build up in the hydrau lic system so use caution when removing the cap 9 Some parts and assemblies are quite heavy Before attempting to unfasten...

Page 11: ...5 CURRENT SET OF SAFETY DECALS...

Page 12: ...6 NOTES...

Page 13: ...operation care and maintenance of the Bark Blower In addition it contains illustrations and a complete list of parts and components for easy identification HOW THE BARK BLOWER WORKS The bulk material...

Page 14: ...in Figures 1 and 2 on Page 8 If mounting conditions require deviation from these instructions consult the factory DIMENSIONS CAPACITIES AND TRUCK REQUIREMENTS CF Back of cab to end of frame C Distance...

Page 15: ...and thus relieves shear stress on mountings Slotted angle on top with 1 2 thick cover strap IMPORTANT Insure that tubes are inserted to prevent full compression of springs when bolts are tightened 5...

Page 16: ...gn objects such as dirt mud rocks nails glass metalic objects etc These objects could cause bodily injury as well as damage to machine components especially the cutting knifes in the airlock If you ha...

Page 17: ...aterial feed system on the Bark Blower has been designed to give fast and uniform mechanical feed ing The adjustable feeding rate and the automatic reverse control system allow the use of varied mater...

Page 18: ...ensi tive and can become unstable If the marging pressure is too low below 200 PSI the pump can become lazy and not provide enough oil flow for the demand The margin pressure can be adjusted using the...

Page 19: ...sting the dial from 0 to 100 varies the input voltage to the solenoid and moves the spool in the valve accordingly allowing more or less oil flow to the floor and feed roll The feed roll is plumbed in...

Page 20: ...l remain in reverse for approximately 1 5 seconds The system will then restart the floor and feed roll after allowing the airlock to clear itself The agitator is also controlled through the PLC box Th...

Page 21: ...le back to idle and cut power to all the hydraulic valve solenoids To reset the safety system 1 Turn and release the E Stop button on the Radio Transmitter 2 Re start the engine 3 Start the engine and...

Page 22: ...cantly Another adjustment that could help with hose shock is the airlock speed itself Refer to the Airlock section of the Material Feed System on pg 13 for instructions on how to adjust the airlock sp...

Page 23: ...Blower has a Quick Dump Feature that can be used to unload bulk material quickly 1 Shut off the feeding system by pressing the Stop button on the control panel 2 Open the access door above the airlock...

Page 24: ...for dirt and debris Remove and clean with dry com pressed air if necessary 2 Check engine coolant and oil levels See engine manual 3 Check hydraulic oil level in reservoir The oil should be about half...

Page 25: ...h c Compare the replacement knife to the one removed If the new knife is wider back out the adjusting screws by at least that amount Count the turns and back the screws out evenly d Lay the knife down...

Page 26: ...ual Change oil every 500 hours thereafter 3 Change the gearbox oil on the airlock the drag conveyor and the agitator using SAE 80W90 oil fill ing to the side plug Change every 1000 hours thereafter WI...

Page 27: ...Quick Dump feature activated left on Airlock constantly Overfeeding airlock Decrease floor speed see auto reversing pg 15 for tips Dull airlock knives Check knife clearance sharpen if dull Pressure sw...

Page 28: ...formation such as RPM engine oil pressure and engine coolant temperature using the SAE J1939 standard The key switch on the control box has three positions From left to right they are Off Key On and S...

Page 29: ...program and set the Engine Set Point or engine speed see Figure 9 By pressing the yellow buttons now labeled Up and Down the different options will be highlighted Rotating the dial in the lower right...

Page 30: ...n The Diagnostics screen displays engine information read from the engine s ECU see Figure 10 The Back button returns to the Main Menu screen while the Next button goes to the Engine Status screen DIA...

Page 31: ...12 As in the Speed menu pressing the Up and Down buttons will cycle through the Seed Injection toggle the Seed Injection program the Dust Control toggle and the Quick Dump toggle and the dial will ch...

Page 32: ...under the Settings screen are for set up purposes and as such are only used at the Finn facility In order to return to the Main Menu simply press the Back button Seed Mix 1 Seed Mix 2 Seed Mix 3 Seed...

Page 33: ...27 NOTES...

Page 34: ...28 Figure 7 17 16 15 13 12 11 8 7 6 5 4 2 18 8 12 3 14 1 13 1 17 10 9...

Page 35: ...O 50 100 2 then Seasonally 14 Agitator Bearing CL Weekly 1 15 Change Floor Drive Gearbox Oil GO 50 100 1 then Seasonally 16 Change Agitator Gearbox Oil GO 50 100 1 then Seasonally 17 Check Chain Tensi...

Page 36: ...30...

Page 37: ...31 NOTES 31 BARK BLOWER Model 1208 Parts Manual Model SR LBBB1208 SR...

Page 38: ...32 WHEN ORDERING PARTS BE SURE TO STATE SERIAL NUMBER OF MACHINE NOTES...

Page 39: ...0 61 Engine Radiator pg 40 41 Engine Sheet Metal pg 42 43 Engine Air Intake pg 44 45 Loose Parts pg 34 Dust Control System pg 58 59 Airlock Parts pg 38 39 Blower Drive Assy pg 46 Air Intake pg 44 45 C...

Page 40: ...1 4 053004 Hydraulic Reservior 1 011927 Hydraulic Reservoir Suction Strainer 1 008706 Hydraulic Reservoir Fill Cap 1 5 012693 Fuel Tank 1 012694 Fuel Level Sender 1 6 052999 Rear Gate Weldment 1 7 052...

Page 41: ...r Stub Shaft 1 3 0X1260 3 4 10 UNC HHCS x 3 3 4 Lg 8 4 00X12L 3 4 10 UNC Lock Nut 8 5 00W12L 3 4 Lock Washer 8 6 0X1040 5 8 11 UNC HHCS x 2 1 2 Lg 8 7 00Y10L 5 8 11 UNC Lock Nut 8 8 00W10L 5 8 Lock Wa...

Page 42: ...PARTS BE SURE TO STATE SERIAL NUMBER OF MACHINE 30 28 29 31 32 31 4 2 23 1 2 0 2 9 1 2 3 8 1 7 1 6 1 5 6 7 2 1 3 1 5 1 4 1 1 4 34 35 33 36 7 2 1 1 0 1 9 8 e d i S t n o r F Hopper f O o T t s e r a e...

Page 43: ...Rear Gate Seal Strap 1 19 045019 Rear Floor Bearing 1 20 052224 Rear Floor Sprocket 2 21 052986 Rear Floor Drive Shaft 1 22 053023 Steel 2 Piece Coupling 1 23 052989 Floor Gear Box 1 24 052990 Hyd Mo...

Page 44: ...38 WHEN ORDERING PARTS BE SURE TO STATE SERIAL NUMBER OF MACHINE 3 9 0 1 8 1 4 2 3 2 1 2 6 4 6 4 9 1 0 2 0 2 9 1 2 26 3 0 1 9 7 3 1 5 1 8 1 2 2 2 2 6 1 2 1 1 1 A 7 25 28 29 30 27 14 5...

Page 45: ...11 052535 Airlock Hydraulic Motor 1 12 045378 Gearbox 1 13 045199 Coupling Half 1 14 045201 Coupling Chain 1 15 045202 Taper Bore Bushing 1 16 045230 Machined Coupling Sprocket 1 17 190131 48 3 4 Key...

Page 46: ...40 WHEN ORDERING PARTS BE SURE TO STATE SERIAL NUMBER OF MACHINE VIEW A See Page 41 1 REF ENGINE SHEET METAL SEE PAGES 42 43 2 3 5 8 6 7 9 10 11 15 12 13 14 14 15 16 17 18 4...

Page 47: ...d Mounting Strap 1 8 023812 02 Radiator Arm Support Bracket 1 9 023438 Rubber Mount 1 10 023792 08 Fan Shroud Strap 1 11 F330 0093 Fan Shroud 1 12 075562 Radiator 1 13 023807 Radiator Cap 1 14 008641...

Page 48: ...42 WHEN ORDERING PARTS BE SURE TO STATE SERIAL NUMBER OF MACHINE 7 11 12 4 1 3 2 13 10 10 9 8 6 5 14 15 9...

Page 49: ...1 3 F260 0006 03 Hinge Spacer 1 4 F170 0023 Radiator Shroud 1 5 F1216 0012 Radiator Screen 1 6 F170 0026 Front Sheet Metal Mount 2 7 012835 Radiator Spacer 1 8 F170 0020 Radiator Pan 1 9 012753 Front...

Page 50: ...44 WHEN ORDERING PARTS BE SURE TO STATE SERIAL NUMBER OF MACHINE REF ENGINE RADIATOR See Pages 40 41 NOTE ITEM 1 AIR CLEANER INCLUDES ITEMS 2 7 9 13 1 4 2 3 5 10 9 8 6 7 11 9 12...

Page 51: ...lter Element 3 75 E2 1 per 3 012622 Main Filter Element 3 75 E1 1 per 4 012621D Filter Cap 1 per 5 012621A Flapper Valve 1 per 6 012621C Mounting Bracket 1 per 7 012621B Dust Load Indicator Gauge 1 pe...

Page 52: ...unt Coupling Half 1 3 045004 Coupling Insert 1 4 Z0606CPK Coupling Set Screw 4 5 045003 Blower Coupling Half 1 6 045118 Lock Collar 1 NOT SHOWN F1240 0003 01 Left Coupling Gaurd 1 F1240 0003 02 Right...

Page 53: ...be 1 7 052906 Canister Filter 1 052904 01 Filter Stand Not Shown 1 8 052908 7 Band Clamp 4 9 052915 7 Rubber Elbow 2 10 052919 01 Blower Inlet Flange 1 11 045192 01 Blower Gasket 2 12 045001 Blower 2...

Page 54: ...48 WHEN ORDERING PARTS BE SURE TO STATE SERIAL NUMBER OF MACHINE 2 1 3 4 2 3 6 3 5 2 7...

Page 55: ...1 052981 01 1208 1216 Short Air Tube Weldment 1 2 045338 5 90 Elbow 3 3 045362 5 45 Elbow Segment 3 4 052981 05 1208 Long Air Tube Weldment 1 5 053029 01 1216 Seed Hopper Air Tube Weldment 1 6 052981...

Page 56: ...llL SS 2 12 202575SS Tubing 1 OD X 049 Wall SS 1 13 023620 1 5 16M SAE ST X 1 5 16M JIC90 2 14 041150 1 1 4M X 1 1 4M NPT Straight 1 15 041195 1 5 8 12 SAE X 1 7 16 12JIC 1 16 045203 Sleeve 2 17 04520...

Page 57: ...45 08 3 8 Hose 1 44 053045 10 1 4 Hose 2 45 053045 11 1 1 2 Hose 1 46 053046 Quick Disconnect Male 2 47 053047 Quick Disconnect Female 2 48 053051 5 8 SAE X 1 4 JIC Adapter 2 49 055309 7 8 14M SAE X 9...

Page 58: ...een 2 Black Flasher Airlock Pressure Switch Agitator Pressure Switch Pressure Switch and Air Lock Proportional Sol Floor Proportional Sol Air Lock Reverse Sol Floor Reverse Sol Agitator Forward Sol Ag...

Page 59: ...0 190108 16 CONDUCTOR SDN CABLE 96 11 190146 16 GA 3 Conductor SOW A Cable 242 12 190228 Datacell 1939 TF Can Bus Cable 242 13 170111 Deutsch Socket 16 Ga 41 14 170112 Deutsch Socket 12 Ga 2 15 170110...

Page 60: ...l SI Motor SI Motor Safety Switch Power Green Black White 3 Conductor Cable 9 Black Green White 1 2 3 4 9 11 11 5 6 7 8 10 2 Conductor Cable 11 Black Black Black Black Black Black Black Black Black Bl...

Page 61: ...ctor SOW A Cable 25 10 190156 16 GA 2 Cond SOW A Cable Black 25 11 190156 16 GA 2 Cond SOW A Cable Black 25 12 190156 16 GA 2 Cond SOW A Cable Black 25 13 190156 16 GA 2 Cond SOW A Cable Black 25 14 1...

Page 62: ...onductor Cable Deere Harness Black Black Red Red Orange 1 Black 2 White Red White Green 4 Conductor Cable 4 Conductor Cable Black Black White Alternator 18 B 6B x3 Hose Reel Button 6B 6B 3B 13 19 1 St...

Page 63: ...e 16 14 GA 7 7 170007 Ring Tongue 6 3 8 6 8 170012 Butt Conector 16 14 2 9 170024 Faston PIDG Recept 6 10 170028 Fuse Holder 1 11 170059 4 Way Connector Tower Half 1 12 170060 4 Way Connector Shroud H...

Page 64: ...58 WHEN ORDERING PARTS BE SURE TO STATE SERIAL NUMBER OF MACHINE Tapped Out I D to 1 4 NPT For Nozzles 21 22 1 7 8 9 10 11 12 13 15 14 20 6 5 4 3 2 17 18 19 17 16...

Page 65: ...055236 Male Straight Pipe Swivel 1 8 052667 Water Pump 1 9 052032 Male Adapter Fitting 1 10 052901 Swivel Tee 1 11 011503 Swivel Pipe Elbow 1 12 052722 07 Discharge Hose 1 13 052749 Male Pipe Elbow 1...

Page 66: ...60 WHEN ORDERING PARTS BE SURE TO STATE SERIAL NUMBER OF MACHINE 2 3 5 4 7 7 8 9 6 10 1...

Page 67: ...raulic Hose Reel Assy 1 1 052337 2 Special Pillow Block Brg 1 2 052416 Reel Weldment 1 3 070660 Hydraulic Motor 1 4 F1216 0019 Hose Reel Motor Mount 1 5 053014 05 Hose Reel Shaft 1 6 053013 Hose Reel...

Page 68: ...62 WHEN ORDERING PARTS BE SURE TO STATE SERIAL NUMBER OF MACHINE 17 TOP VIEW DRIVERS SIDE PASSENGER SIDE REAR VIEW...

Page 69: ...al Hose Reel Rewind 1 13 022690 Decal Wear Eye Protection 2 14 023391 Decal Diesel Fuel Only 1 15 023519 Decal Wear Eye Protection 1 16 031462 Decal Warning Radiator 1 17 031463 Decal Warning Sever Ha...

Page 70: ...minum Tarp Axle 1 RR3105 Flange Bearing 2 2 RR1050 Electric Kit Switch Bracket Breaker Etc 1 3 RR3636 08 Wind Deflector Housing 1 4 RR4643 3 Spring Pivot Set 2 5 RR7670 08 Tarp Bow Set 1 RR7677 08 Cro...

Page 71: ...se Adapter 8 055374A Aluminum Male Coupler 4 055375A Aluminum Female Coupler 4 052881 Discharge Deflector Cone 1 055337 Shoulder Strap 1 045347 5 x 4 Reducer w Couplings 1 045304 Hot Air Hose 1 RECOMM...

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