Fini ROTAR PLUS 20 Manual Download Page 4

Rotar Plus 20-25 Easytronic - Cod.197AA2702 - Edition 00 01/2004

GB

4

COMPRESSOR DESCRIPTION (fig.1)

Compressor main components are:

1)

Air-oil radiator

2)

Electric equipment

3)

Instrument board

4)

Oil separator tank

5)

Oil separator filter

6)

Minimum pressure valve

7)

Electric motor

8)

Screw compressor

9)

Suction regulator

10) Air filter

11) Oil filter

UNPACKING AND HANDLING

The compressor is usually shipped to the customer with a carton cover. Wear protective gloves and cut outer straps. Remove

then package by lifting it from the top. Before removing the compressor, make sure it is intact (outside), open access doors (if

fitted) and visually check components for damage. Check that all accessories are included.

Lift machine with a transpallet or fork lift truck and transport the machine with the utmost care to the place of installation.

You are advised to keep the packing material for the event you need to re-locate the compressor. Keep package at least for the

duration of the warranty period, so the compressor can be safely shipped to a service centre, if needed.

When no longer needed, deliver packing material to the special collection centres for disposa

l.

PLACEMENT AND INSTALLATION (fig.2)

Upon installation, make sure that the chosen place is in compliance with all

prevailing national safety standards and meets the following requirements:

•

l

ow percentage of dust suspended in air,

•

shop must be suitably sized and well ventilated

 so that room tem-

perature never exceeds 40°C when the compressor is working. If this is not

the case, install one or more exhaust fans to extract hot air. Ideally, the fans

should be installed close to the ceiling.

Exhaust fan “2000 m

/h” code 020041000

Exhaust fan “4000 m

/h” code 020042000

Dimensions are just approximate. Try nevertheless to respect them as much

as possible.

A drainage pit or at least a canister shall be used to collect tank condensate

(see chapt. Maintenance).

POWER CONNECTION (fig.3)

•

Proceed  to  power  connection  with  cross-section  cables  suitable  for

machine power: 3 phase cables and 1 ground cable.

•

Have a switch (A) provided with plug fuses installed between supply

line and control panel, close to machine cable connections.

•

Switch (A) should be installed within the operator’s reach.

Cables shall be homologated and with a min. protection degree equal to

IP44.

NOTE

: To choose cables cross-section, refer to Table  page 5.

INSTALLATION

0

I

A

2

3

80 cm (min)

90 cm (min)

350 cm (min)

300 cm (min)

1

2

3

4

5

6

7

10

8

9

11

1

Summary of Contents for ROTAR PLUS 20

Page 1: ...facturers f Products can be delivered to the Manufacturer for servicing purposes only after prior authorization by the very Manufacturer The Manufacturer shall decide at their discretion whether authorization can be granted or require an Authorized Service Center to take on servicing In any case products shall be delivered free of any charge and will be returned to the Customer on ex factory basis...

Page 2: ...and maintenance carried out so far SYMBOLS USED IN THE MANUAL Some symbols are used to highlight danger situations give recommendations or information These symbols are usually positioned next to the text a figure or at the top of a page in this case they refer to all subjects dealt with in that page Carefully read symbol meaning below CAUTION Important description on service dangerous situation s...

Page 3: ...the maintenance schedule specified in the user s guide WHAT NOT TO DO Do not touch inner parts and pipes as they are very hot during compressor operation and stay hot for a certain time after compressor stop Do not position inflammable or nylon objects or cloths close to and onto the compressor Do not move the compressor when the tank is under pressure Do not operate the compressor if the power ca...

Page 4: ...llection centres for disposal PLACEMENT AND INSTALLATION fig 2 Upon installation make sure that the chosen place is in compliance with all prevailing national safety standards and meets the following requirements low percentage of dust suspended in air shop must be suitably sized and well ventilated so that room tem perature never exceeds 40 C when the compressor is working If this is not the case...

Page 5: ...24 50 60 Electrical box protection class IP 54 54 54 54 54 54 Motor insulation class F F F F F F Full load current A 31 31 31 36 36 36 Starting load A 70 75 73 98 104 107 Max Start up per hour n 10 10 10 10 10 10 Ambient limit temperature C 50 50 50 50 50 50 Noise level at 1 m Cagi pneurop dB A 70 70 70 71 71 70 3URWHFWLRQ GHYLFHV Max compressor temperature C 110 110 110 110 110 110 Min oil temper...

Page 6: ...led loadless cycle starts blinking LOADLESS message is displayed once loadless cycle is over compressor stops and off message is displayed 8 Emergency stop switch to stop compressor only in case of actual need 9 Functioning diagram maintenance operations WORKING TIMES Automatic mode The compressor operation is controlled by the pressure transducer which stops the machine when the max pressure valu...

Page 7: ...ission using RS485 and automatically disable transmission on RS232 12 Pressure sensor service password enables the 4 20 mA input to which the pressure sensor is connected With this parameter activated the pressure measurement is displayed To display machine operation time press the key the display will revert to the pressure measurement automatically after 20 seconds Enabling this parameter the ex...

Page 8: ...t be silenced by the service technician who when carrying out maintenance operations will select the item Pre alarm hours from the menu and reset the value as described under the heading Modifiable parameters point 1 9 Separator pressure switch Alarm trips in the event of the separator pressure switch contact opening The compressor locks up To silence the alarm first reset the separator pressure s...

Page 9: ...l mixture which ensures the seal and the lubrication of the moving parts of the compressor The air oil mixture returns to the tank 6 where the air is pre separated through spinning and is finally separated from the oil by the oil separator filter 13 From the tank 6 only air comes out which reaches the radiator 11 through the tube 15 and the mains through the cut off cock 16 FIRST START UP Before s...

Page 10: ...ey would let dust into the compression unit Replace the air filter when you have cleaned it four times Clean the radiators The radiator is highly efficient with a limited clogging degree However in case of abnormal overheating or at least once a year a check for filter clogging is recommended To clean the radiators proceed as follows remove the rear and upper panels of the pressurized chamber posi...

Page 11: ...ion rules in force EVERY 2000 OPERATING HOURS Check drive belt tension Fig 12 Use a frequency tester to carry out this check Proceed as follows Move tester microphone closer to the belt about at mid length and hit the belt with a wrench Read value on tester Stretch or slacken the belt if the value is different from values indicated in the table Higher value slacken Lower value stretch To adjust pr...

Page 12: ... Change the drive belt as follows fig 12 2 Tighten the screw 1 turning it clockwise with a hexagon head wrench until you feel that the belt is slackening and comes off easily 3 Install the new belt and set the screw 1 back to its original position turn clockwise Leave belt slightly slack Check frequency value as described on page 11 1 Test 12 ...

Page 13: ...ignal Oil separator filter clogged Min pressure valve does not clo se perfectly Voltage too low Shop too cold Leakage from tubes Leakage from front compressor flange Remedy Check voltage press Reset and start once again Check motor absorption and check relay settings If absorption is OK press Reset and start once again Check oil drainage tube and non return valve Check oil level and drain some if ...

Page 14: ... 500 mA 500V KM1 Line contactor 18 5 kW 11 kW 18 5 kW 11 kW KM2 Delta contactor 18 5 kW 11 kW 18 5 kW 11 kW KM3 Star contactor 15 kW 7 5 kW 15 kW 7 5 kW FR Thermal relay 28 40 17 22 28 40 20 25 YV Solenoid valve SP1 Minimum pressure switch SP2 Pressure switch for oil separator filter SP3 Pressure switch for air filter BP Pressure transducer 0 16 bar D Electronic controller ST Thermal feeler for el...

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