Filtration Group R5-3 Translation Of The Original Instructions Download Page 8

Page 8 

 

Translation of the original instructions with installation instructions R5- Filtration Group GmbH,, 24.05.2019, Mat. No. 70580785, Revision 04 

 

13 

Troubleshooting 

 

 

Refer to the controller Instruction 
Manual for all controller faults. 

 

Fault 

Possible 

 

cause 

Remedy 

Gear motor does 
not turn

 

Motor circuit 
breaker tripped 

Reset the motor 
circuit breaker 
Test the gear motor 

Dirt particles too 
coarse 

Clean the filter 
insert 

Valve does not 
open 
N198 

Not enough 
compressed air 

Increase the 
pressure 

Pilot valve defective  Test the pilot valve 

and replace it if 
necessary 

Pilot valve 
incorrectly 
connected 

Check the electrical 
and pneumatic 
connections and 
alter them if 
necessary 

Valve does not 
open 
N187 

No control voltage 
available 

Check cable 
connection 

No signal for open 
and close 

Check output 2 at 
PLC 

Valve does not 
opnen 
N200 

No signal for open 
and close 

Check output 2+3 
at PLC 

Initial differential 
pressure 
no longer 
reached 

Solids 
concentration too 
high 

Use a suitable 
prefilter 

Cleaning time too 
short 

Increase the 
cleaning time 
(refer to the 
Instruction Manual 
for the E900 filter 
controller) 

Insufficient back-
flushing volume of 
external medium 

Check pump 

Increased 
concentration of 
dirt on clean 
side 

Filter insert 
defective 

Check the filter 
insert and renew it 
if necessary 

Seals brittle 

Check the seals 
and renew them if 
necessary 

Excessive 
leakage at shaft 
seal 

Shaft seal defective  Renew the shaft 

seal 

Shaft seal 
incorrectly mounted 

Check the seat of 
the shaft seal 

Differential 
pressure too 
high 

Gear motor 
defective 

Test the functioning 
of the gear motor 

Flush valve 
defective 

Test the functioning 
of the flush valve 

Filter controller 
defective or 
incorrectly 
programmed 

Test the functioning 
of the filter 
controller and 
reprogram the 
times if necessary 

Back pressure too 
high or flush 
pressure too low 

Check the flush 
pressure and back 
pressure in the 
flush pipe 

Automatic filter dirty  Clean the automatic 

filter 

Contamination level 
too high 

Use a prefilter 

 
 

14 

Maintenance 

 

WARNING! 

If the system is maintained by unauthorised persons 

 

Risk of injury 

 

All warranty claims are rendered invalid 

 

The system must be maintained by a suitably 
trained person! 

 

Before all maintenance work:

 

 

Shut down the automatic filter (refer to section 12). 

 

Take steps to prevent contaminated medium from 
entering the clean side; discharge the filter via the 
discharge screw if necessary. 

 

Take steps to prevent the automatic filter from 
being switched on again by unauthorised persons. 

 

 

  

  

 

 

Wear protective clothing and equipment 
appropriate to the hazard potential of the medium 
(e.g. goggles, respirator, protective clothing, etc.). 

 

Carry out the maintenance work. 

 

Start up the automatic filter again  
(refer to section 10). 

 

 

Summary of Contents for R5-3

Page 1: ...Translation of the original instructions with installation instructions Automatic backflush filter with external medium backflushing R5 3 Mat No of original instructions 70580785...

Page 2: ...ety instructions 2 1 Safety instructions for installation and operating personnel This Instruction Manual contains important safety instructions which must be heeded at all times during installation n...

Page 3: ...body Solids are retained on the inner surface of the filter insert Nominal filter rating A nominated minimum percentage of the particles that are smaller than the specified rating are retained by the...

Page 4: ...e 9 Flush nozzle 10 Switch box 11 Differential pressure switch optional 12 Gauge 13 Flush valve clean side Fig 1 Diagram of the main components R5 3 6 2 Operating principle Fig 2 Filtration principle...

Page 5: ...et plastic optional Coating outside RAL 5005 Internals Nodular cast iron steel cast bronze GBZ Seals NBR C4400 7 2 Mounting parts Filter controller Refer to Instruction Manual complete documentation G...

Page 6: ...l lead with a 3 x 4 A fuse 10 Start up DANGER This automatic filter is not allowed to be put into operation until it has been established that the machine plant in which it is to be installed complies...

Page 7: ...llow concentrate to spatter into the atmosphere Always dispose of the flush volume concentrate in a manner which does not pollute the environment or process it professionally Consult the responsible a...

Page 8: ...r insert and renew it if necessary Seals brittle Check the seals and renew them if necessary Excessive leakage at shaft seal Shaft seal defective Renew the shaft seal Shaft seal incorrectly mounted Ch...

Page 9: ...pe is depressurised prior to opening the automatic filter Always dispose of the flush volume concentrate in a manner which does not pollute the environment Consult the responsible authorities before d...

Page 10: ...or damage to property Make sure the pipe is depressurised prior to opening the automatic filter CAUTION Danger Be careful not to drop the nozzle Risk of injury to persons or damage to property Remove...

Page 11: ...sh the filter insert into the housing and fix the cover 14 5 Cleaning the automatic filter Remove the filter insert refer to section 14 4 14 5 1 Cleaning the filter insert WARNING Danger of aerosol fo...

Page 12: ...thorised persons Risk of injury All warranty claims are rendered invalid The system must be maintained by a suitably trained person Remove the filter insert refer to section 14 4 Clean the automatic f...

Page 13: ...of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 15 Dimension drawings 15 1 Dimension drawing of the R5 3 Fig 11 Dimension d...

Page 14: ...Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 16 Part drawing 16 1 Part drawing R5 3 Filter Fig 12 Part drawin...

Page 15: ...Page 15 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 16 2 Part drawing insert Fig 13 Part drawing insert...

Page 16: ...e 1 5 2 Insert cover 1 5 3 Insert base 1 5 4 Bush 1 5 5 Bush 1 10 Bush 1 13 Outer Nozzle 1 14 Bush 1 15 Insert guide 1 16 Nozzle bearing 1 17 Stress bush 1 18 Ring 1 19 O ring 1 31 Push on sleeve 1 33...

Page 17: ...mended spare parts No Part name Data sheet SZ Wire cloth rating D Pressure transmitter D Diff Pressure indicator N196 M Gear motor N445 V Flush valve N198 1 5 O Ring 2 1 Gauge 5 4 Bush 5 5 Bush 10 Bus...

Page 18: ...Page 18 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 17 Declaration of incorporation...

Page 19: ...Page 19 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04...

Page 20: ...Page 20 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04...

Page 21: ...Page 21 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04...

Page 22: ...Page 22 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 18 Declaration of conformity 19 Index...

Page 23: ...tzteile 17 F Filter cake 3 Filter cartridge 4 Filter insert 5 7 9 10 11 12 Flush volume 6 7 9 Functional description 4 Functional test 6 7 8 G Gear motor 8 9 10 H Hand release 6 I Initial differential...

Page 24: ...Filtration Group GmbH Schleifbachweg 45 D 74613 hringen Phone 49 7941 6466 0 Fax 49 7941 6466 429 fm de sales filtrationgroup com www fluid filtrationgroup com 70580785 I04 05 2019...

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