Filtration Group R5-3 Translation Of The Original Instructions Download Page 5

 

Page 5 

 

Translation of the original instructions with installation instructions R5- Filtration Group GmbH,, 24.05.2019, Mat. No. 70580785, Revision 04 

 

 

Fig. 3: 

Cleaning principle of the automatic filter 

A cleaning cycle is started when the maximum differential 
pressure is reached (if a pressure transmitter / optional 
differential pressure switch is installed) or after a preset 
time.  
 

The gear motor begins to turn the inser.  
 

The valves (6+7) open. The flush medium flows at high 
velocity from the external nozzle (8) through the filter wire 
cloth and into the internal nozzle (9). The dirt particles are 
thus discharged via the flush valve (6). The flush valves are 
closed after one rotation. The filtration process is not 
interrupted. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Technical data 

7.1 

General data 

Filter type ............................. Fully automatic backflush filter  
 ...................................... with external medium backflushing 
Nominal diameter .......... For dimensions, refer to section 15 
Weight ........................... For dimensions, refer to section 15 

Series .......................................................................... R5-3 

Filter housing material ............................... GGG40 (0.7040) 
Coating (inside) ........................ Thermoset plastic (optional) 
Coating (outside) .................................................. RAL 5005 
Internals ........... Nodular cast iron / steel (cast bronze GBZ) 
Seals ............................................................... NBR / C4400 

7.2 

Mounting parts 

Filter controller .......................... Refer to Instruction Manual  
 .................................................... (complete documentation) 
Gear motor ........................................ Size 7, Nord, standard 
Effective installed load ................................ See name-plate 
Flush pipe / valve .................................................. Ball valve  
 ........................... with pneumatic rotary actuator (4 to 6 bar) 
Electric rotary actuator ................... Control voltage 24 V/DC 
Differential pressure monitoring . With pressure transmitter / 
 ............................................................................ switch box 

7.3 

Filter insert 

Number per canister........................................................... 1 
Material .................. Steel 1.4401 (optional 1.4301 / 1.4401) 
Filter rating  ........................... Acc. to customer specification 

7.4 

Operating data 

Capacity .................................................................. 15- m³/h 
Medium .......................................................... Cooling water 
Canister capacity ............................ See dimension drawing 
Process temperature ........................................... Max. 80°C 
Test overpressure ...................................................... 32 bar 
Process overpressure ....................................... Max. 16 bar 
Pressure loss ................................... Approx. 0.1 bar (clean) 
 ............................................................... Max. 0.5 bar (dirty) 
Acceptance .............. Acc. to Pressure Equipment Directive, 
 .................................................................... Art. 3, Section 3 

Transport and storage 

8.1 

Transport  

 

Always transport upright 

 

Avoid vibrations 

 

Always lift up the automatic filter by the eyebolts 

8.2 

Storage 

 

Always store upright in the original packaging 

 

Always store in a dry, frost-free room 

 

     

 

 

 

Seaworthy packaging is specified in the  
contract documentation as an option.  

 

Summary of Contents for R5-3

Page 1: ...Translation of the original instructions with installation instructions Automatic backflush filter with external medium backflushing R5 3 Mat No of original instructions 70580785...

Page 2: ...ety instructions 2 1 Safety instructions for installation and operating personnel This Instruction Manual contains important safety instructions which must be heeded at all times during installation n...

Page 3: ...body Solids are retained on the inner surface of the filter insert Nominal filter rating A nominated minimum percentage of the particles that are smaller than the specified rating are retained by the...

Page 4: ...e 9 Flush nozzle 10 Switch box 11 Differential pressure switch optional 12 Gauge 13 Flush valve clean side Fig 1 Diagram of the main components R5 3 6 2 Operating principle Fig 2 Filtration principle...

Page 5: ...et plastic optional Coating outside RAL 5005 Internals Nodular cast iron steel cast bronze GBZ Seals NBR C4400 7 2 Mounting parts Filter controller Refer to Instruction Manual complete documentation G...

Page 6: ...l lead with a 3 x 4 A fuse 10 Start up DANGER This automatic filter is not allowed to be put into operation until it has been established that the machine plant in which it is to be installed complies...

Page 7: ...llow concentrate to spatter into the atmosphere Always dispose of the flush volume concentrate in a manner which does not pollute the environment or process it professionally Consult the responsible a...

Page 8: ...r insert and renew it if necessary Seals brittle Check the seals and renew them if necessary Excessive leakage at shaft seal Shaft seal defective Renew the shaft seal Shaft seal incorrectly mounted Ch...

Page 9: ...pe is depressurised prior to opening the automatic filter Always dispose of the flush volume concentrate in a manner which does not pollute the environment Consult the responsible authorities before d...

Page 10: ...or damage to property Make sure the pipe is depressurised prior to opening the automatic filter CAUTION Danger Be careful not to drop the nozzle Risk of injury to persons or damage to property Remove...

Page 11: ...sh the filter insert into the housing and fix the cover 14 5 Cleaning the automatic filter Remove the filter insert refer to section 14 4 14 5 1 Cleaning the filter insert WARNING Danger of aerosol fo...

Page 12: ...thorised persons Risk of injury All warranty claims are rendered invalid The system must be maintained by a suitably trained person Remove the filter insert refer to section 14 4 Clean the automatic f...

Page 13: ...of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 15 Dimension drawings 15 1 Dimension drawing of the R5 3 Fig 11 Dimension d...

Page 14: ...Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 16 Part drawing 16 1 Part drawing R5 3 Filter Fig 12 Part drawin...

Page 15: ...Page 15 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 16 2 Part drawing insert Fig 13 Part drawing insert...

Page 16: ...e 1 5 2 Insert cover 1 5 3 Insert base 1 5 4 Bush 1 5 5 Bush 1 10 Bush 1 13 Outer Nozzle 1 14 Bush 1 15 Insert guide 1 16 Nozzle bearing 1 17 Stress bush 1 18 Ring 1 19 O ring 1 31 Push on sleeve 1 33...

Page 17: ...mended spare parts No Part name Data sheet SZ Wire cloth rating D Pressure transmitter D Diff Pressure indicator N196 M Gear motor N445 V Flush valve N198 1 5 O Ring 2 1 Gauge 5 4 Bush 5 5 Bush 10 Bus...

Page 18: ...Page 18 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 17 Declaration of incorporation...

Page 19: ...Page 19 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04...

Page 20: ...Page 20 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04...

Page 21: ...Page 21 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04...

Page 22: ...Page 22 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 18 Declaration of conformity 19 Index...

Page 23: ...tzteile 17 F Filter cake 3 Filter cartridge 4 Filter insert 5 7 9 10 11 12 Flush volume 6 7 9 Functional description 4 Functional test 6 7 8 G Gear motor 8 9 10 H Hand release 6 I Initial differential...

Page 24: ...Filtration Group GmbH Schleifbachweg 45 D 74613 hringen Phone 49 7941 6466 0 Fax 49 7941 6466 429 fm de sales filtrationgroup com www fluid filtrationgroup com 70580785 I04 05 2019...

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