Filtration Group R5-3 Translation Of The Original Instructions Download Page 7

 

Page 7 

 

Translation of the original instructions with installation instructions R5- Filtration Group GmbH,, 24.05.2019, Mat. No. 70580785, Revision 04 

 

 

10.2  Start-up 

CAUTION! 

High viscosity 

 

Damage to property 

 

If high-viscosity media are used, the filter 
controller should not be switched on until the 
filter reaches its normal service temperature 
(refer to the Instruction Manual for the E900 filter 
controller). 

 

 

Switch on the filter controller (refer to the Instruction 
Manual for the E900 filter controller). 

 

Slowly open the inlet. 

 

Vent the automatic filter with the vent screw (1). 

 

 

Fig. 4: 

Venting the filter 

 

Start a manual cleaning cycle (refer to the 
Instruction Manual for the E900 filter controller). 

 

Initial differential pressure 

 

The initial differential pressure varies according to 
the application. 

 

General guide:  
Installation on discharge side: 

 0.1 bar 

 
 
 
 
 
 
 
 
 
 

 

11 

Normal operation 

 

DANGER! 

Danger due to high pressure in the automatic filter! 

 

Risk of injury to persons or damage to property 

 

Do not allow concentrate to spatter into the 
atmosphere! 

 

 

 

Always dispose of the flush volume / 
concentrate in a manner which does 
not pollute the environment or process 
it professionally! 

 

Consult the responsible authorities 
before deciding upon the most suitable 
disposal method. 

 

 

The following must be monitored daily during 
normal operation: 

 

Differential pressure 

 

Controller function 

 

 

12 

Shutting down the automatic filter 

12.1  Temporary shut-down 

 

Switch off the main switch on the filter controller 
(refer to the Instruction Manual for the E900 filter 
controller). 

12.2  Prolonged shut-down (>48 h) 

 

Start a manual cleaning cycle (refer to the 
Instruction Manual for the E900 filter controller). 

 

Make sure the inlet and outlet are closed. 

 

Switch off the main switch on the filter controller 
(refer to the Instruction Manual for the E900 filter 
controller). 

 

Remove the filter insert (refer to section 14.4). 

 

Clean the filter insert (refer to section 14.5.1). 

 

Reinstall the filter insert. 

 

Fill the automatic filter completely with liquid. 

12.3  Emergency shut-down 

 

Switch off the main switch on the filter controller 
(refer to the Instruction Manual for the E900 filter 
controller). 

 

The power supply is interrupted. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Summary of Contents for R5-3

Page 1: ...Translation of the original instructions with installation instructions Automatic backflush filter with external medium backflushing R5 3 Mat No of original instructions 70580785...

Page 2: ...ety instructions 2 1 Safety instructions for installation and operating personnel This Instruction Manual contains important safety instructions which must be heeded at all times during installation n...

Page 3: ...body Solids are retained on the inner surface of the filter insert Nominal filter rating A nominated minimum percentage of the particles that are smaller than the specified rating are retained by the...

Page 4: ...e 9 Flush nozzle 10 Switch box 11 Differential pressure switch optional 12 Gauge 13 Flush valve clean side Fig 1 Diagram of the main components R5 3 6 2 Operating principle Fig 2 Filtration principle...

Page 5: ...et plastic optional Coating outside RAL 5005 Internals Nodular cast iron steel cast bronze GBZ Seals NBR C4400 7 2 Mounting parts Filter controller Refer to Instruction Manual complete documentation G...

Page 6: ...l lead with a 3 x 4 A fuse 10 Start up DANGER This automatic filter is not allowed to be put into operation until it has been established that the machine plant in which it is to be installed complies...

Page 7: ...llow concentrate to spatter into the atmosphere Always dispose of the flush volume concentrate in a manner which does not pollute the environment or process it professionally Consult the responsible a...

Page 8: ...r insert and renew it if necessary Seals brittle Check the seals and renew them if necessary Excessive leakage at shaft seal Shaft seal defective Renew the shaft seal Shaft seal incorrectly mounted Ch...

Page 9: ...pe is depressurised prior to opening the automatic filter Always dispose of the flush volume concentrate in a manner which does not pollute the environment Consult the responsible authorities before d...

Page 10: ...or damage to property Make sure the pipe is depressurised prior to opening the automatic filter CAUTION Danger Be careful not to drop the nozzle Risk of injury to persons or damage to property Remove...

Page 11: ...sh the filter insert into the housing and fix the cover 14 5 Cleaning the automatic filter Remove the filter insert refer to section 14 4 14 5 1 Cleaning the filter insert WARNING Danger of aerosol fo...

Page 12: ...thorised persons Risk of injury All warranty claims are rendered invalid The system must be maintained by a suitably trained person Remove the filter insert refer to section 14 4 Clean the automatic f...

Page 13: ...of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 15 Dimension drawings 15 1 Dimension drawing of the R5 3 Fig 11 Dimension d...

Page 14: ...Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 16 Part drawing 16 1 Part drawing R5 3 Filter Fig 12 Part drawin...

Page 15: ...Page 15 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 16 2 Part drawing insert Fig 13 Part drawing insert...

Page 16: ...e 1 5 2 Insert cover 1 5 3 Insert base 1 5 4 Bush 1 5 5 Bush 1 10 Bush 1 13 Outer Nozzle 1 14 Bush 1 15 Insert guide 1 16 Nozzle bearing 1 17 Stress bush 1 18 Ring 1 19 O ring 1 31 Push on sleeve 1 33...

Page 17: ...mended spare parts No Part name Data sheet SZ Wire cloth rating D Pressure transmitter D Diff Pressure indicator N196 M Gear motor N445 V Flush valve N198 1 5 O Ring 2 1 Gauge 5 4 Bush 5 5 Bush 10 Bus...

Page 18: ...Page 18 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 17 Declaration of incorporation...

Page 19: ...Page 19 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04...

Page 20: ...Page 20 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04...

Page 21: ...Page 21 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04...

Page 22: ...Page 22 Translation of the original instructions with installation instructions R5 Filtration Group GmbH 24 05 2019 Mat No 70580785 Revision 04 18 Declaration of conformity 19 Index...

Page 23: ...tzteile 17 F Filter cake 3 Filter cartridge 4 Filter insert 5 7 9 10 11 12 Flush volume 6 7 9 Functional description 4 Functional test 6 7 8 G Gear motor 8 9 10 H Hand release 6 I Initial differential...

Page 24: ...Filtration Group GmbH Schleifbachweg 45 D 74613 hringen Phone 49 7941 6466 0 Fax 49 7941 6466 429 fm de sales filtrationgroup com www fluid filtrationgroup com 70580785 I04 05 2019...

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