Clamp the body and tail section together at the wheel wells with ‘C’ clamps. Using the previously drilled hole in
the main body flange as a guide, reach up through the fender well and drill a ¼ inch hole in the matching tail section
flange. Remove the clamps.
Raise the tail section to the open position and enlarge the ¼ inch hole just drilled to ½ inch. Bolt the anti-sway
bumper in place with bolt kit #33 as shown in Figure 127.
Drill the matching ¼ inch in the main body flange to 1-5/8 inches with a hole saw. Close the tail section to check
alignment of the tail section adjusters with the 1-5/8 inch holes. Adjust the hole size by sanding if necessary. See Figure
128.
Figure 127 Installing Anti-Sway Bumper
Figure 128 Alignment – Anti-Sway Bumpers to Main Body
Summary of Contents for Aztec 7
Page 1: ......
Page 2: ......
Page 9: ...Figure 4a VW Chassis Figure 4b Removing Seat Rail...
Page 16: ...Figure 10 Oil Temperature Sending Unit Figure 11 Air Cleaner...
Page 18: ...Figure 13 Installing Lower Console Figure 14 Installing Shifter...
Page 23: ...Figure 20 Detail Defroster Installation Figure 21 Motor Location Top View...
Page 26: ...Figure 24 Wiring Harness Drill Hole Location Figure 25 Dashboard and Overhead Console...
Page 29: ...Figure 31A Dashboard Layout for Gauges Figure 31B Overhead Console Layout...
Page 33: ...Figure 33B Detail Wiring Harness Clamps to Reinforcing Pipe Figure 34 Wiring Harness Routing...
Page 34: ...Figure 35 Fuse Box Installation...
Page 36: ...Figure 37 Mounting Main Body to Chassis Figure 38 Detail Main Body to Chassis...
Page 39: ...Figure 43 Luggage Box Lid and Hinge Attachment Figure 44 Mounting Lid to Main Body...
Page 51: ...Figure 53D Detail Assist Cylinder Ball Stud Figure 53E Detail Ball Stud and Safety Clip...
Page 58: ...Figure 64 Detail Mounting Dimmer Switch to Fire Wall...
Page 60: ...Figure 66 Headliner and Contact Cement Figure 67 Contact Cement to Inner Liner...
Page 62: ...Figure 70 Headliner to Windshield Pillar...
Page 71: ...Figure 79 Door Pull Strap to Latch Arm Figure 80 Attaching Door Panel...
Page 73: ...Figure 84 Installing Heater Vents and Heater Hose...
Page 77: ...Figure 89 Steering Column Flange Figure 90 Steering Column Support...
Page 79: ...14 missing...
Page 83: ...Figure 103 Detail Smooth Silicone Along Edge of Windshield...
Page 86: ...Figure 107 Seat Back Upholstery Figure 108 Installing Seat Covers...
Page 88: ...Figure 110 Detail Seat Bracket to Chassis...
Page 92: ......
Page 101: ...Figure 130 Installing the Holding Pins Figure 131 Installing Holding Pins Chrome Plate...
Page 105: ...Figure 137 Weather stripping Installed...
Page 107: ...Figure 139 Gas Tank Opening Nose Section Figure 140 Location of Side Marker Lights...
Page 109: ...Figure 142 Headlight Pivot Holes Figure 143 Preparation of the Headlight Bezels...
Page 111: ...Figure 145A Positioning Headlight Stops Figure 145B Attaching Headlight Stop...
Page 119: ...Figure 155B Position for Motor Assembly...
Page 120: ...Figure 155C Arm Position Headlights Open Figure 155D Arm Position Headlights Closed...
Page 124: ...Figure 162 Bumper Mounting Bolt Holes Figure 163 Mounting Front Bumper to Nose...
Page 126: ...Figure 165 Nose to Main Body Figure 166 Attaching Nose to Main Body Side Flanges...
Page 128: ...Figure 169A Front Support to Torsion Bar Tube Figure 169B Front Support to Inner Panel...
Page 133: ...Figure 176 Positioning Hood Support Rod Figure 177 Support Rod Fastened to Hood...
Page 134: ...Figure 178 Locating Locking Hood Hold down Bracket Figure 180 Locking Hold down pins...