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THE NOSE SECTION
1. Preparing The Nose Section
Tools Required
Masking Tape
Drill
1/16 inch Drill Bit
1/8 inch Drill Bit
Phillips Screwdriver
Jigsaw
Rattail File
40 and 80 Grit Sandpaper
Part Required
Ff #Z734 Two Amber Side Marker Lights
Ff #Z721 Four Headlight Stops
Bolt Kit #36
Refer to Figures 138 through 140
Cut the three six inch holes at the scribed lines on the front of the nose section. These holes will later provide
access for bolting a wiring. Sand the edges smooth with the 40-grit sandpaper. Cut the openings for the headlights along
the scribed lines and sand the edges smooth. Figure 138 shows the openings to be cut in the nose section.
Refer to Figure 139 and cut out the gas tank opening at the scribed lines in the nose section. Sand the edges
smooth. Cut out and sand smooth the wheel well openings.
Locate the point shown in Figure 140 to identify the center of the side marker lights. Place the light gasket over
this point with the middle hole in the gasket centered over the scribed point. Make sure the gasket is straight, then mark
the holes in the gasket. Drill the holes for the side marker lights and bolt in place with bolt kit #36.
Figure 138 Preparation of the Nose Section – Trimming to Scribes
Summary of Contents for Aztec 7
Page 1: ......
Page 2: ......
Page 9: ...Figure 4a VW Chassis Figure 4b Removing Seat Rail...
Page 16: ...Figure 10 Oil Temperature Sending Unit Figure 11 Air Cleaner...
Page 18: ...Figure 13 Installing Lower Console Figure 14 Installing Shifter...
Page 23: ...Figure 20 Detail Defroster Installation Figure 21 Motor Location Top View...
Page 26: ...Figure 24 Wiring Harness Drill Hole Location Figure 25 Dashboard and Overhead Console...
Page 29: ...Figure 31A Dashboard Layout for Gauges Figure 31B Overhead Console Layout...
Page 33: ...Figure 33B Detail Wiring Harness Clamps to Reinforcing Pipe Figure 34 Wiring Harness Routing...
Page 34: ...Figure 35 Fuse Box Installation...
Page 36: ...Figure 37 Mounting Main Body to Chassis Figure 38 Detail Main Body to Chassis...
Page 39: ...Figure 43 Luggage Box Lid and Hinge Attachment Figure 44 Mounting Lid to Main Body...
Page 51: ...Figure 53D Detail Assist Cylinder Ball Stud Figure 53E Detail Ball Stud and Safety Clip...
Page 58: ...Figure 64 Detail Mounting Dimmer Switch to Fire Wall...
Page 60: ...Figure 66 Headliner and Contact Cement Figure 67 Contact Cement to Inner Liner...
Page 62: ...Figure 70 Headliner to Windshield Pillar...
Page 71: ...Figure 79 Door Pull Strap to Latch Arm Figure 80 Attaching Door Panel...
Page 73: ...Figure 84 Installing Heater Vents and Heater Hose...
Page 77: ...Figure 89 Steering Column Flange Figure 90 Steering Column Support...
Page 79: ...14 missing...
Page 83: ...Figure 103 Detail Smooth Silicone Along Edge of Windshield...
Page 86: ...Figure 107 Seat Back Upholstery Figure 108 Installing Seat Covers...
Page 88: ...Figure 110 Detail Seat Bracket to Chassis...
Page 92: ......
Page 101: ...Figure 130 Installing the Holding Pins Figure 131 Installing Holding Pins Chrome Plate...
Page 105: ...Figure 137 Weather stripping Installed...
Page 107: ...Figure 139 Gas Tank Opening Nose Section Figure 140 Location of Side Marker Lights...
Page 109: ...Figure 142 Headlight Pivot Holes Figure 143 Preparation of the Headlight Bezels...
Page 111: ...Figure 145A Positioning Headlight Stops Figure 145B Attaching Headlight Stop...
Page 119: ...Figure 155B Position for Motor Assembly...
Page 120: ...Figure 155C Arm Position Headlights Open Figure 155D Arm Position Headlights Closed...
Page 124: ...Figure 162 Bumper Mounting Bolt Holes Figure 163 Mounting Front Bumper to Nose...
Page 126: ...Figure 165 Nose to Main Body Figure 166 Attaching Nose to Main Body Side Flanges...
Page 128: ...Figure 169A Front Support to Torsion Bar Tube Figure 169B Front Support to Inner Panel...
Page 133: ...Figure 176 Positioning Hood Support Rod Figure 177 Support Rod Fastened to Hood...
Page 134: ...Figure 178 Locating Locking Hood Hold down Bracket Figure 180 Locking Hold down pins...