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Manual

DCP-10

Genset Controller

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Summary of Contents for DCP-10

Page 1: ...Manual DCP 10 Genset Controller...

Page 2: ...not avoided could result in death serious personal injury or property damage CAUTION A CAUTION indicates a potentially hazardous situation which if not avoided could result in damage to equipment or p...

Page 3: ...jury loss of life or property damage The overspeed shutdown device must be totally independent of the prime mover control system An over temperature or low pressure shutdown device may also be needed...

Page 4: ...3 Panel Operation 4 Installation Guide 5 Control and Operation Instruction 6 Measure and Display Data 7 Pre alarm and Shutdown Alarm 8 Parameter Settings 9 LCD Display and Menu System 10 Preparation b...

Page 5: ...operator can read running parameters clearly even in the shadow The controller has 2 modes AUTO and MANUAL Either can be chosen through the panel push button Measures and displays generator s output v...

Page 6: ...DCP 10 Page 2 27 2 Outline Dimension Drawings and Controller Wiring 2 1 Following Details Module Dimensions W120mm H102mm Panel Cutout W110mm H92mm Thickness D48mm without connection...

Page 7: ...2K 1mm 13 Configurable digital input signal 1 low level is active 1mm 14 Configurable digital input signal 2 low level is active 1mm 15 Configurable digital input signal 3 low level is active 1mm 16 C...

Page 8: ...ing Diagram 12 24V DC POWER CRANK FUEL CONFIG OUTPUT LOAD M CONFIG INPUT REMOTE START COOLANT TEMP OR TEMP SWITCH OIL PRESSURE OR OIL SWITCH DCP 10 Fuse protection with a rating of 0 5A must be provid...

Page 9: ...de Button LED The push button is used for selecting AUTO mode When the controller is running in AUTO mode the LED above the push button illuminated The activation and deactivation of the remote start...

Page 10: ...Description Sensor Com Port HET sensor temp switch LOP sensor LOP switch DCP 10 C O N T R O L L E R CAUTION Pin no 11 and 12 is for LOP sensor or switch signal and HET sensor or switch signal input re...

Page 11: ...motor engages and begins to crank When the engine speed reaches the crank cutout RPM the start relay output is de energized and the safety on delay starts When the safety on times out if the controll...

Page 12: ...n the idle relay will be closed at the same time as the crank relay is closed The timers of idle and safety on delay will begin counting down at the same time and in priority to display the shorter on...

Page 13: ...other failure is detected this indicates the Genset has successfully started and running normally The LCD displays the Genset Measurement parameters When generator is running normally GCB close open r...

Page 14: ...control modes as below Mode 1 during preheat time preheat relay output energizes Mode 2 during preheat time preheat relay output energizes until the successful ignition Mode 3 during preheat time pre...

Page 15: ...start delay T2 crank time T3 pre heat time T4 safety on delay T5 idle time T6 stop delay NOTE If T4 is longer than T5 low oil pressure protection is ignored during T5 If T4 is shorter than T5 low oil...

Page 16: ...tage L1 L2 L2 L3 L3 L1 Generator current I1 I2 I3 Generator frequency Hz Engine speed RPM signal derived from generator frequency Engine oil pressure BAR PSI signal from engine LOP sensor Engine coola...

Page 17: ...ontroller detects that battery voltage has exceeded the Batt Over volt common failure LED indicator flashes For example Batt Over volt preset as preset as 28 2V when battery voltage exceeds this value...

Page 18: ...flashes For example Rated ph voltage preset as 220V GEN V under preALM preset as 90 when any phase output voltage of generator falls below this value LCD flashing low value icon for corresponding phas...

Page 19: ...splays low oil pressure icon ENGINE HIGH TEMP if controller detects that engine coolant temperature has exceeded the Coolant Alarm or HET switch closes engine stops immediately the Shutdown alarm LED...

Page 20: ...e of user some data is expressed by RPM RPM Hz 60 pair of poles While the Genset is running if there are high coolant temperature low oil pressure or over speed failure occurs the controller will shut...

Page 21: ...ure and temperature units changed the corresponding failure alarm value must be reset according to actual situation Engine speed is calculated by the number of pair of poles RPM Hz 60 pair of poles wh...

Page 22: ...t 3 20 Over SP preALM 1600RPM 1 9999 RPM 9999 not set 3 21 Over SP Alarm 1710RPM 1 9999 RPM 9999 not set 3 22 Oil P low Alarm 1 1BAR 0 45 0 BAR 3 23 Oil P low preALM 1 4BAR 0 45 0 BAR 3 24 Coolant pre...

Page 23: ...n 6 Murphy 7 bar Murphy 7 Pre set 1 PT100 8 Pre set 2 Pre set 1 9 Pre set 3 Pre set 2 10 Pre set 4 Pre set 3 11 configured by user Pre set 4 12 configured by user NOTE When the controller leaves facto...

Page 24: ...P Bar 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 P PSI 0 14 5 29 0 43 5 58 0 72 5 87 0 101 5 116 0 130 5 145 0 R 30 41 65 88 110 115 145 150 172 185 190 P Bar 0 0 1 7 3 4 5 2 6 9 8 6 10 3 P PSI 0 25...

Page 25: ...0 140 T 104 122 140 158 176 194 212 230 248 266 284 R 1029 680 460 321 227 164 120 89 74 52 40 T 100 50 0 20 40 60 80 100 150 200 300 T 148 58 32 68 104 140 176 212 302 392 572 R 60 81 100 108 116 123...

Page 26: ...ms for configurable output Code Failure Type Define Code Failure Type Define 0 Not used 1 Over current tripping 2 Alarm 3 Pre alarm 4 Idle 0 N C 5 Preheat 6 Speed up 7 Reserved 8 Fuel pump control 9 R...

Page 27: ...n to select the required modify item press or LCD displays 0 0 0 0 when prompted to enter password then use or to modify the first digital value press move to modify the next one after this the first...

Page 28: ...at 200 then LCD displays Press to confirm then press then LCD displays Press again to quit or press and hold more than 2s also can quit then LCD displays For example setting controller crank attempt...

Page 29: ...nfigure controller as online program mode Operation Description Press and hold 2sec enter into parameter settings menu then LCD displays Press 9 times and then LCD displays press prompted enter passwo...

Page 30: ...the correct polarity of the DC supply source and that it has been protected by an external fuse Otherwise damage to the controller may occur 10 3 We recommend mounting an Emergency Stop button externa...

Page 31: ...overs to 5V Max operating current 12V 180mA 24V 90mA Standby current TBA AC input voltage phase voltage15 300Vac RMS AC frequency 40 Hz AC input frequency 3 70Hz voltage 15V Accuracy 1 Aux Control rel...

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