background image

6

Assembly

Dimensions CMMT-AS-C2/C3/C5-11A-P3...

Fig. 4: Dimensions

Dimen-
sion

L1

L2

L3

L4

L5

L6

L7

[mm]

Approx.
242

200

220

22

10

6

16

Tab. 10: Dimensions CMMT-AS-C2/C3/C5-11A-P3... Part 1

Dimen
sion

H1

H2

B1

B2

B3

D1

D2

D3

[mm]

Approx.
218

Approx.
205

Approx.
60

42

B1/2

R5.5

5.5

5.5

Tab. 11: Dimensions CMMT-AS-C2/C3/C5-11A-P3... Part 2

6.1

Mounting distances

The servo drives of the series CMMT-AS can be arrayed next to each other. When
arraying devices, the required minimum distance must be maintained so that the
heat generated during operation can be dissipated by allowing sufficient air flow.
Mounting distances for CMMT-AS-C2/C3/C5-11A-P3...

Fig. 5: Mounting distances and installation clearance for CMMT-AS-C2/C3/

C5-...-11A-P3 (3-phase)

Servo drive

H1

H2

1)

L1

L2

L3

CMMT-AS-C2-11A-P3...

[mm]

100

70

62

70

220

CMMT-AS-C3-11A-P3...

[mm]

CMMT-AS-C5-11A-P3

[mm]

1) An installation clearance of 150 mm is recommended for compliance with clearance H2 and for optimum

routing of the motor and encoder cables on the underside of the housing!

Tab. 12: Mounting distances and installation clearance for CMMT-AS-C2/C3/

C5-11A-P3...

This means that a minimum lateral distance of 2 mm (62 mm … 60 mm) must be
observed in relation to neighbouring CMMT-AS devices.
For adjacent third-party devices, Festo recommends a distance of at least 10 mm
(surface temperature of third-party device max. 40°C). The double mating plug
for cross-wiring of the connection [X9A] protrudes by approx. 4 

 5 mm over the

right side of the device. However, this does not create an obstacle for arraying
additional CMMT-AS.

6.2

Installation

Assembly instructions

Use a control cabinet with degree of protection IP54 or higher.

Always install device vertically in the control cabinet on a closed surface (mains
supply lines [X9A] point upwards).

Screw device flat to a sufficiently stable mounting surface so that good
heat transfer from the cooling element to the mounting surface is ensured
(e.g. screw to the rear wall of the control cabinet).

Maintain minimum distances and installation clearance to guarantee sufficient
air flow. The ambient air in the control cabinet must be able to flow through the
device from bottom to top without hindrance.

Take into account the required clearance for the wiring (connecting cables of
the device must be routed from above and from the front).

Do not mount any temperature-sensitive components near the device. The
device can become very hot during operation (switch-off temperature of the
temperature monitoring function 

è

 Technical data).

When assembling several devices in a device compound, consider general rules
for cross-wiring. For DC link coupling, higher-power devices must be placed
closer to the mains supply.

If there is a voltage supply to the device when the control cabinet is open,
vertical access to the bottom and top of the device must be prevented.

For mounting on the rear wall of the control cabinet, the servo drive cooling
element has a slot on the top in the shape of a keyhole and an ordinary slot on the
bottom.
Assembly of the servo drive

WARNING

Danger of burns through hot escaping gases and hot surfaces.
In case of error, incorrect wiring or incorrect polarity of the connections [X9A],
[X9B] and [X6A], internal components can be overloaded. High temperatures can
develop and hot gases can be released.
• Have an authorised electrician perform the installation according to the docu-

mentation.

WARNING

Danger of burns from hot housing surfaces.
Metallic housing parts can accept high temperatures in operation. In particular,
the braking resistor installed in the profile on the back side can become very hot.
Contact with metal housing parts can cause burn injuries.
• Do not touch metallic housing parts.
• After the power supply is switched off, let the device cool off to room tempera-

ture.

Mount the servo drive on the rear wall of the control cabinet with suitable
screws while complying with the assembly instructions.

7

Installation

7.1

Safety

WARNING

Risk of injury from electric shock.
Contact with live parts at the power connections [X6A], [X9A] and [X9B] can result
in severe injuries or death.
• Do not pull out power supply plugs while live.
• Before touching, wait at least 5 minutes after switching off the load voltage to

allow the intermediate circuit to discharge.

WARNING

Risk of injury from electric shock.
The leakage current of the device to earth (PE) is 

>

 3.5 mA AC or 10 mA DC.

Touching the device housing if there is a fault can result in serious injuries or
death.
Before commissioning, also for brief measuring and test purposes:
• Connect PE connection on the mains side at the following positions:

• Protective earth connection (earthing screw) of the housing
• PE pin of the connection [X9A] (power supply)

The cross section of the PE conductors must be at least equal to the cross
section of the mains conductor L at [X9A].

• Connect motor cable to connection [X6A] and the shield of the motor cable on

the front side to PE via the shield clamp of the servo drive.

• Observe the regulations of EN 60204-1 for the protective earthing.

WARNING

Danger of burns through hot escaping gases and hot surfaces.
In case of error, incorrect wiring or incorrect polarity of the connections [X9A],
[X9B] and [X6A], internal components can be overloaded. High temperatures can
develop and hot gases can be released.
• Have an authorised electrician perform the installation according to the docu-

mentation.

Summary of Contents for CMMT-AS-C2-11A-P3 S1 Series

Page 1: ...nd the necessary external circuit breaker Data matrix code 123456789AB Product key as a data matrix code and an 11 character alphanumeric code Festo SE Co KG Manufacturer DE 73734 Esslingen Manufacturer s address Made in Germany Country of origin Germany 1 only for product versions with corresponding restrictions Tab 2 Product labelling example Warning symbols on the front of the product Warnin g ...

Page 2: ...tor The safety sub function SBC is intended to safely hold the motor and axis in position at standstill The safety sub function SS1 is intended for performing a rapid stop with subse quent torque switch off 2 2 1 Application areas The device is intended for use in an industrial environment and with appropriate measures in commercial residential and mixed areas The device is intended for installati...

Page 3: ...DC PELV 5 External braking resistor optional 6 Servo drive CMMT AS 7 Servo motor here EMME AS 8 PC with Ethernet connection for parameterisation 4 2 1 Overview of connection technology 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Fig 2 Connections of the CMMT AS C2 11A P3 example 1 PE connection housing 2 X9A Mains and DC link circuit connection 3 X9C Logic voltage 4 XF2 OUT RTE interface port 2 5 XF1 I...

Page 4: ...r holding brakes or clamping units which engage in the de energised state Ensure the lines are protected when installed SBC request The safety sub function SBC is requested on 2 channels by simultaneously switching off the control voltage at both control inputs SBC A and SBC B The SBC A request switches off the power to the signals BR BR The SBC B request switches off the power to the signal BR EX...

Page 5: ...for cross wiring For DC link coupling higher power devices must be placed closer to the mains supply If there is a voltage supply to the device when the control cabinet is open vertical access to the bottom and top of the device must be prevented For mounting on the rear wall of the control cabinet the servo drive cooling element has a slot on the top in the shape of a keyhole and an ordinary slot...

Page 6: ... a DC current of 10 mA Always connect both protective earthing connections to the mains side PE connection the PE pin of X9A and PE earthing screw on the housing The minimum cross section of the protective earthing conductor must comply with the local safety regulations for protective earthing conductors for equipment with high leakage current 7 3 Mains fuse The CMMT AS does not have an integrated...

Page 7: ...ernal mains filter Accessories Tab 16 Installation measures to achieve the specified category To install a line choke è 7 7 Connection examples If set up and commissioning are performed by a professional with the neces sary experience for setting up and commissioning drive systems including their EMC aspects category C2 devices can be used in the first environment residential area For operation of...

Page 8: ...Control input Safe torque off channel B 10 SBC A Control input Safe brake control channel A X1A Pin Function Description 9 SBC B Control input Safe brake control channel B 8 reserved do not connect 7 6 5 4 ERR RST Error acknowledgement 3 CTRL EN Power stage enable 2 AIN0 Differential analogue input 1 AIN0 Tab 17 Inputs and outputs for the higher order PLC with the CMMT AS S1 Requirements for the c...

Page 9: ...der emulation Incremental encoder input Input of a slave axis for receiving the encoder signals of a master axis Tab 24 Possible functions of the connection X10 Requirements for the connecting cable Characteristics Encoder cable for servo drives shielded Optical shield cover 85 Separately twisted signal pairs recommended design 4 x 2 x 0 25 mm2 Max cable length 3 m Tab 25 Requirements for the conn...

Page 10: ...e potential 2 BR Holding brake positive potential 1 FE Functional earth con nected to protective earth Tab 34 Motor auxiliary connection Requirements for the connecting cable Design 2 wires for the line to the holding brake twisted in pairs separately shielded 2 wires for the line to the temperature sensor twisted in pairs separately shielded Min conductor cross section including wire end sleeve w...

Page 11: ...th larger cable diameter 11 mm 15 mm 0 5 Nm 15 With a higher tightening torque make sure the con necting cable does not get crushed in the clamping area due to excessive pressure Tab 37 Tightening torque and clamping range CMMT AS C2 C3 C5 11A P3 1 2 3 4 5 Fig 11 Shield clamp of the motor cable 1 Retaining screws of the shield clamp 2 Motor cable 3 Cut out for mounting cable binders 2x 4 Shield cl...

Page 12: ...resistors Information on selecting suitable braking resistors è Manual Assembly Installa tion 7 11 Cross wiring Cross wiring makes it possible to set up a device compound consisting of up to 10 servo drives CMMT AS The different cross wiring options are as follows Cross wiring of I O signals at the connection X1A Cross wiring of the mains and logic voltage supply without DC link coupling Cross wir...

Page 13: ...d to connected components becoming overloaded or damaged Do not enable the closed loop controller until the configured components servo drive motor axis etc match those that are connected exactly During initial commissioning with the Festo Automation Suite with the CMMT AS plug in installed the following steps must be performed for example 1 Perform configuration and parameterisation with the CMMT...

Page 14: ...he system against accidental reactivation 3 Wait at least 5 minutes until the intermediate circuit has discharged 4 Let the device cool down to room temperature 5 Before touching the power connections X6A X9A X9B check to ensure they are free of voltage 6 Disconnect all electrical cables To dismount the device Loosen retaining screws 2x and remove the device from the mounting sur face 13 Technical...

Page 15: ...ge Storage temperature C 25 55 Relative humidity 5 95 non condensing Permissible altitude m 3000 above sea level Tab 58 Ambient conditions storage Ambient conditions operation Ambient temperature at nom inal power C 0 40 Ambient temperature with derating 3 C at 40 C 50 C C 0 50 Cooling via ambient air in the control cabinet from CMMT AS C5 11A P3 also via forced ventilation through an inte grated ...

Page 16: ...ns of Underwriters Laboratories Inc UL for USA and Canada UL CSA certification information Product category code NMMS NMMS7 Power Conversion Equipment File number E331130_Vol 1_Sec 3 Considered standards UL61800 5 1 Adjustable Speed Electrical Power Drive Sys tems CSA C22 2 No 274 17 Adjustable Speed Drive UL mark UL control number 4PU8 Tab 65 UL CSA certification information Use in an environment...

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