Festo 572986 Manual Download Page 23

2

Description of the safety function STO

Festo – GDCP-CMMS-AS-G2-S1-EN – 1306NH – English

23

2.4.2

Request SS1

The following steps describe the process when requesting the SS1 safety function (

timing diagram

Section 2.4.4):

1. After actuation of the S1 switch (emergency stop switch or opening of the protective doors), the

N/O contact of T1 (13, 14) opens immediately. This results in the immediate removal of controller

enable DIN5 [X1.9]. The brake ramp is begun after no more than 5 ms (t1).

2. The delay of the brake ramp is adjustable via FCT, depending on the application (“Stop-delays” –

“Quick stop”). Dependent on the actual speed value and quick-stop delay, the brake ramp requires

between 0 ms and maximum approx. 10 s (t2).

Determination of the brake time

Section 2.4.5.

3. After speed 0 is reached, the holding brake output BR+ [X6.2] is switched off and the drive is still

regulated down to this setpoint for a time “Times brake” – “Switch-off delay” (t3) that can be para-

meterised. This adjustable time is the delay with which the holding brake of the motor comes down.

This time is dependent on the respective holding brake and must be parameterised by the user,

typically 150 ms.

For applications without holding brake, the time is set to 0 ms.

4. The brake is mechanically closed after the time t12 (50 .. 500 ms), after the electric holding brake

output BR+ [X6.2] has been switched off.

The holding brake is always activated when the “brake ramp time” + set “switch-off

delay” has expired, even if the drive could not stop until then.

5. After the switch-off delay (t3) has expired, the internal output stage enable is switched off after no

more than 5 ms (t4).

6. The delay time of the PNOZ (t5) must be set greater than t1 + t2 + t3 + t4. After the delay time of the

PNOZ has expired, open the two delay contacts of T1 (37, 38 and 47, 48). As a result, control of the

driver supply relay Rel [X3.2] and output stage enable DIN4 [X1.21] are switched off simultaneously.

7. After no more than 12 ms (t

STO

), the output stage is reliably switched off and the STO status is act-

ive.

8. Not later than 30 ms (t6) after removal of control of the driver supply relay Rel [X3.2], the acknow-

ledgment contact NC1/NC2, [X3.5/6] is closed.

9. Not later than 720 ms (t7) after 2-channel request (DIN4 [X1.21]

and

Rel [X3.2] ), “H” is displayed on

the 7-segments display of the motor controller.

Summary of Contents for 572986

Page 1: ...Description STO safety function 8026151 1306NH Motor controller CMMS AS G2 STO...

Page 2: ...ath or serious injuries Caution Hazards that can cause minor injuries or serious material damage Other symbols Note Material damage or loss of function Recommendations tips references to other documen...

Page 3: ...on STO 11 2 1 Product overview 11 2 1 1 Purpose 11 2 1 2 Interfaces 11 2 2 Function and application 12 2 2 1 Description of the safety function STO 13 2 2 2 Overview of interfaces X1 and X3 15 2 2 3 R...

Page 4: ...tics and fault clearance 33 5 3 1 Status indicators 33 5 3 2 Error messages 33 6 Modification and replacement of the motor controller 35 6 1 Repair or replacement of the integrated protection circuit...

Page 5: ...he CMMS AS G2 can be found in the hardware doc umentation GDCP CMMS AS G2 HW Tab 1 Observe the information regarding safety and the requirements for product use in chapter 1 Product identification Thi...

Page 6: ...interfaces and device profiles Description of device profile FHPP P BE CMM FHPP SW Control and parameterisation of the motor controller via the device profile FHPP from Festo Description of device pro...

Page 7: ...ntroller due to incorrect handling Switch off the supply voltage before mounting and installation work Switch on sup ply voltage only when mounting and installation work are completely finished Observ...

Page 8: ...is impermissible Repairs to the motor controller are impermissible The STO Safe Torque Off function does not provide protection against electric shock only against hazardous movements Hardware documen...

Page 9: ...n the technical data Only compliance with the limit values or load limits will enable operation of the product in compli ance with the relevant safety regulations Observe the instructions and warnings...

Page 10: ...is a safety related part of the control systems The motor controller carries the CE marking Standards and test values which the product must comply with and fulfils can be found in the section Techni...

Page 11: ...mple people need to be in hazardous areas In such situations the machine operator must be protec ted by drive and internal control measures The functional safety technology integrated in the motor con...

Page 12: ...of the motor controller CMMS AS G2 Safety function Requirements of the safety switching device1 Switch off behaviour Stop category STO Safe Torque Off 2 safety contacts non delayed Connection option...

Page 13: ...tivation of driver supply relay switch off of the driver supply high driver supply on low pulse blocker active Driver supply monitoring Potential free driver supply acknowledg ment contact 15 V IGBT d...

Page 14: ...ing brakes use clamping units that permit emergency braking or use automatic locking axis mechanisms The holding brakes used by Festo motors are not suitable for active deceleration only for holding a...

Page 15: ...ble high active 18 24 V 24 V supply provided 21 DIN 4 Output stage enable high active X3 1 24 V Auxiliary power supply 24 V DC logic supply of the motor controller provided 2 Rel Activation of driver...

Page 16: ...edback contact has a single channel and may only be used for monitoring Tab A 7 in Appendix A 1 3 describes the electrical data and runtime performance of the acknowledgment contact When the 24 V supp...

Page 17: ...on STO 2 3 1 Explanations of the switching example The switching example shows a combination of the CMMS AS G2 with a PNOZ s3 safety switching device from Pilz A circuit is shown with an emergency sto...

Page 18: ...elay Rel X3 2 and output stage enable DIN4 X1 21 are switched off simultaneously Safe Torque Off is activated 2 With removal of the control signal for the relay to switch off the driver supply the cap...

Page 19: ...rged after no more than 20 ms t6 3 The potential free acknowledgment contact NC1 NC2 X3 5 6 is opened no later than 30 ms t4 after Rel X3 2 is switched 4 The switching time for the output stage enable...

Page 20: ...cal t1 7 segment display t3 t5 t2 Acknowledgment contact NC1 NC2 X3 5 6 Driver supply relay Rel X3 2 t4 Safe Torque Off t5 H t4 t8 t7 t6 t10 t9 Open Closed Open tSTO t1 5 ms t2 2 5 ms tSTO 12 ms t3 L...

Page 21: ...hardware enable 13 14 L1 2 3 X3 5 6 4 1 Motor controller with safety function T2 only relevant connections represented 2 Safety switching device T1 3 Emergency stop switches 4 Inputs and outputs of th...

Page 22: ...vertical axes against falling down or dropping after the motor is switched off such as through mechanical locking of the vertical axis external brake catch clamping device or sufficient counterbalanc...

Page 23: ...s time is dependent on the respective holding brake and must be parameterised by the user typically 150 ms For applications without holding brake the time is set to 0 ms 4 The brake is mechanically cl...

Page 24: ...tage driver 2nd switch off path must be switched through 24 V at Rel X3 2 related to 0 V X3 3 This switches on the internal driver supply 2 The driver supply is recharged after no more than 20 ms t8 3...

Page 25: ...2 t6 Safe Torque Off t7 H t6 t11 t9 t8 t13 t3 t4 t5 t7 t12 Open Closed Open t10 t1 5 ms t2 0 ms 10 s dependent on the actual speed value and quick stop delay parameterised with FCT t3 0 6553 ms switch...

Page 26: ...delays Determine the values for the maximum brake time with maximum travel speed To do this select the actual speed value in the FCT on the Configure measurement data Then perform a measurement Start...

Page 27: ...t would run out uncon trolled 2 5 Testing the safety function At each On Off cycle of the machine the safety switching devices PNOZ from Pilz check whether the relays of the safety device open and clo...

Page 28: ...age in accordance with EN 60204 1 Through the use of PELV circuits protection from electric shock protection from direct and indirect contact in accordance with EN 60204 1 is ensured Electrical equipm...

Page 29: ...the plug on the device Plug X3 Pin Designation Value Description 1 6 1 24 V 24 V DC Auxiliary power supply 24 V DC logic supply of the motor controller provided 2 Rel 0 V 24 V Driver supply relay con...

Page 30: ...r functionality The safety function must be tested and a corresponding validation procedure carried out prior to the intended use Section 4 2 Incorrect wiring or the use of incorrect external componen...

Page 31: ...lementary safety measures 3 User information about the residual risk Yes 0 No 0 0 3 Were the hazards eliminated or the hazard risks reduced as far as practically possible Yes 0 No 0 0 4 Can it be guar...

Page 32: ...ed in accordance with the application s requirements Yes 0 No 0 0 c Functional tests Yes 0 No 0 0 Pressing the emergency stop button on the unit Is the drive switched free of torque Yes 0 No 0 0 If on...

Page 33: ...and fault clearance 5 3 1 Status indicators Display on the motor controller Display Description H STO is called up over two channels If this is not the case the normal status displays of the motor con...

Page 34: ...tching operations at the input Check activation the error must not recur If the error occurs again when STO is required Check firmware section Product identification If all the named options have been...

Page 35: ...f the motor controller 6 1 Repair or replacement of the integrated protection circuit Repair of the integrated protection circuit is not permissible If required replace the complete motor controller 6...

Page 36: ...considerably shorter proof test intervals may be required Please take into account the maximum service life of the relay contact Tab A 6 MTTFd Years 528 Mean time to dangerous failure Tab A 1 Technic...

Page 37: ...accordance with EU EMC Directive The device is intended for use in an industrial environment Measures for interference suppression may need to be implemented in residential areas Tab A 3 Technical dat...

Page 38: ...Switching time from high to low ms 12 Switching time from low to high ms 20 Maximum test impulse length s Not specified no tolerance against test impulses Service life of relay input switching cycles...

Page 39: ...1 at nominal current Tab A 8 Technical data electrical data of the auxiliary supply output X3 Cabling X3 Max cable length m 30 Screening When wiring outside the control cabinet use screened cable Gui...

Page 40: ...ovement if this creates a hazard FCT Festo Configuration Tool software for configuration and commissioning MTTFd Mean Time To Failure dangerous Time in years until the first dangerous failure will hav...

Page 41: ......

Page 42: ...tion is prohibited Offenders will be liable for damages All rights re served in the event that a patent utility model or design patent is registered Copyright Festo AG Co KG Postfach 73726 Esslingen G...

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