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OPERATION AND

MAINTENANCE MANUAL

Portable chamfering machine

Art. 0022

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

fervi.com

Summary of Contents for 0022

Page 1: ...OPERATION AND MAINTENANCE MANUAL Portable chamfering machine Art 0022 TRANSLATION OF THE ORIGINAL INSTRUCTIONS fervi com ...

Page 2: ...st possess all the necessary information and instruction and should be given adequate training in relation to safety regarding a Conditions of use for the equipment b Foreseeable abnormal situations pursuant to Article 73 of Italian Law Decree 81 08 which adopts the EN rules We guarantee the Machine complies with the specifications and technical instructions described in the Manual on the date of ...

Page 3: ...tion of the main parts 11 4 2 Plate 12 4 3 Pittogrammi 12 5 COMMISSIONING OF THE MACHINE 12 5 1 Connection to the power supply and start up test 12 6 CONTROL BUTTONS 13 7 OPERATION 13 7 1 Instructions for Use 13 7 2 Using the machine 14 Machine adjustment 14 Chamfering 16 8 MACHINE SAFETY DEVICES 17 8 1 Electrical safety devices 17 8 2 Mechanical Safety Devices 18 9 MAINTENANCE 19 9 1 Routine main...

Page 4: ...fering machine the authorized personnel shall carefully read this technical document know which protections and safety devices are available on the machines their location and how they work It is the responsibility of the buyer to ensure that users are properly trained that they are aware of all the information and instructions in this document and that they are aware of the potential risks that e...

Page 5: ...full knowledge of the machine and the general precautions to be observed during operation In other words machine durability and performance are strictly dependent on how it is used Even if already familiar with this sort of machines it is necessary to follow the instructions herein in addition to the general precautions to be observed while working Acquire full knowledge of the machine Read this m...

Page 6: ...ould proceed with great caution in order to avoid damage to persons to the property or to the machine itself Please use the machine only for its expected uses drilling or tapping Don t tamper with the safety devices equipping the machine Risks associated with using the machine Before starting any work on the machine the operator must wear the appropriate personal protective equipment PPE such as g...

Page 7: ...fore operating make sure guards and protections work correctly If necessary have them checked by Service staff Use only original spare parts 14 Cut the mains voltage supply to the machine when the machine is not being operated is left unattended you are performing maintenance or adjustment because the machine does not work properly you are replacing its tool in case the machine is being moved to a...

Page 8: ...the machine s own power supply cable diameter 1 5 mm2 4 The power supply cable and its possible extension cable should never come in contact with hot objects sharp edges wet or oiled surfaces 5 The power supply cable and its possible extension cable should be checked periodically and before each use for making sure they have no signs of damage or wear If these are not in good condition do not use ...

Page 9: ...ons and the operation of the safety devices If any defect is detected do not use the machine Even more so it is strictly forbidden to modify or remove guards safety devices labels and indication signs 3 TECHNICAL SPECIFICATIONS Model Art 0022 Power W 750 Voltage V 230 Frequency Hz 50 Spindle speed rev min 2950 Insert holder spindle diameter mm 80 Weight kg 12 5 Chamfering depth mm 0 5 Chamfering a...

Page 10: ...mposed of a machine body which encloses the electric motor and the insert holding spindle in most there are two handles for increased ease of use The inserts are protected all around only a small portion of the spindle is left uncovered which is required for machining Moving parts After stopping the machine the spindle continues to rotate for a few seconds wait until it has completely stopped befo...

Page 11: ...ion of the main parts Figure 1 Main parts of the machine 1 Motor 2 Adjustable guide 3 Upper handle 4 Rear handle 5 Enabling switch 6 Chamfering depth adjustment screw 7 Chamfer angle adjustment 8 Insert holder spindle guard 5 1 7 2 3 8 6 4 fervi com ...

Page 12: ...tion to the power supply and start up test 1 Insert the power supply plug into a grounded double pole socket 10 16 A 250 V 2 Press the green power button on the back of the machine see Figure 4 3 Start the machine by pressing the confirmation button and the enabling switch which are present on the rear handle see Figure 5 and make sure that the direction of rotation of the tool is consistent with ...

Page 13: ... button is not pressed it is not possible to press the enabling switch which remains locked 7 OPERATION 7 1 Instructions for Use The portable chamfering machine is very simple to use but always requires due attention by the operator Operating the machine The portable chamfering machine must only be used with inserts that are suitable for the type of material to be processed Risk of abrasion and ac...

Page 14: ...ring of angled parts and sharp edges of metallic materials whether they are small sized items or the edges of work surfaces NOTE If the edge to be machined is damaged and has cavities and or protrusions chamfering can still be carried out but pay particular attention and hold the machine firmly to prevent kickback and loss of stability All adjustments must be carried out with the machine off and t...

Page 15: ...Figure 8 Loosening the screws Unlock the safety nut under the knob with an Allen key Turn the knob located at the upper part of the machine so as to align the reference mark on the frame with the graduated scale applied in the vicinity of the screw see Figure 9 Then tighten the screws and the lock nut again Figure 9 Adjustment depth Note the graduated scales on the machine are merely indicative wh...

Page 16: ...he right Press the confirmation button with the right hand thumb and the start button with the index and or middle finger as shown in Figure 5 Note If chamfering to a depth of 5 mm is required begin by setting the machine at a lower depth and perform two or more passes increasing the depth with each pass After chamfering the entire length of the edge release the start button on the handle then tur...

Page 17: ...e chamfering machine is equipped with power cable and plug with grounding conductor which provides a path of least resistance for electric current and reduces the risk of electric shock The plug must be plugged into an appropriate socket grounded in accordance with current regulation Extension cables must be of a section equal to or greater than the power cable of the machine Electric Shock Improp...

Page 18: ...tor s face Checking Safety devices Each time the Portable chamfering machine is used check the perfect functioning and positioning of the safety devices Do not use the machine in the case of damage and or breakage Use of PPE In any case ALWAYS use appropriate personal protective equipment such as Gloves Goggles or face shields Overalls or aprons Safety shoes Figure 13 Personal Protective Equipment...

Page 19: ...and protection devices when the machine is engaged in chamfering operations Working with compressed air ALWAYS wear the protective goggles when using compressed air Only use a warm damp cloth to clean the body of the machine and other external parts Cleaning the machine DO NOT use detergents or any solvents the plastic parts are easily damaged by chemical agents Periodically check for wear on the ...

Page 20: ...isk of electric shock Characteristics of the Wheel Only use wheels with the size and characteristics indicated in the table of technical specifications see Section 3 of this manual The speed marked on the wheel must be equal to or greater than that specified in the specifications table It is forbidden to use any type of adapter to install sharpening wheels with an inner diameter which differs to t...

Page 21: ...ure 15 Removal of the support unit Rotate the spindle with one hand until the position of the insert locking screw is directly in front of you Figure 16 Removal of the blade locking screw Remove the screw slide out the wedge holding the insert in place fervi com ...

Page 22: ...4 sides have been used they must be replaced Ejection of parts Do not attempt to sharpen worn inserts After using all 4 sides they must be replaced Introduce in order the insert the wedge and the locking screw Cutting direction The insert has the cutting edge inclined in the direction of rotation of the spindle Pay attention to the cutting edge when rotated or replaced Figure 18 Position of the in...

Page 23: ...w the machine to cool in the event of prolonged use Consult the Service Department The chamfering is not even Make all the adjustments to the machine paying special attention to the inclination of the spindle Make sure that the support guides are fitted correctly Check that the chamfer depth is not excessive if the thrust force is excessive it will result in irregular feeding Make sure that the in...

Page 24: ...lic materials The structure of the Portable chamfering machine and the spindle are made of steel the inserts of tungsten carbide the handle of plastic the motor windings of Copper the cooling fins of Aluminium Differentiate the materials according to their nature with the assistance of specialist companies authorised for waste disposal in compliance with the requirements of the law 12 ELECTRICAL C...

Page 25: ...MACHINE AND ACCESSORIES Page 25 26 13 PARTS LIST fervi com ...

Page 26: ...ock nut M8 0022 19 Spindle shaft 0022 06 Bearing 104 0022 20 Wedge 6x6x10 0022 07 Moveable guard 0022 21 Adjustment screw M6 x 10 0022 08 Swivel guide support 0022 22 Allen screw M6 x 20 0022 09 Allen screw M5 x 20 0022 23 Washer 6 0022 10 Bolt M6 x 12 0022 24 Spindle guard 0022 11 Rear handle 0022 25 Round head screw M3 x 5 0022 12 Washer 6 0022 26 Bolt M6 x 12 0022 13 Allen screw M5 x 8 0022 27 ...

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Fervi 0022, Operation And Maintenance Manual

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