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Instruction Manual

Summary of Contents for Standard Morgana FRN-6

Page 1: ...Standard Horizon SRN 9x Suction Feed Rotary Numbering Machine Instruction Manual...

Page 2: ...SERVICE MANUAL Standard Morgana FRN 6 and SRN 9x Read this manual and thoroughly familiarize yourself with its contents before operating or servicing this equipment...

Page 3: ......

Page 4: ...sed in conjunction with this manual It is always a good idea to have a copy of the machines Illustrated Parts Manual available when servicing as its illustrations provide an invaluable reference to th...

Page 5: ...bstitute fasteners with low grade alternatives which may fail or become irremovable Pan Head and Cross Head Countersunk Screws all have ISO Metric Taptite Threads and Pozi Drive Recesses Use No 2 Poin...

Page 6: ...1 Twin Grip Drive Belt 16 4 2 Adjustment Twin Grip Belt 17 4 3 Motor Drive Belt Adjustment 17 Section 5 Input Rollers Page 18 5 1 Input Rollers Removal 18 Section 6 Output Shafts Page 20 6 1 Output Sh...

Page 7: ...tion 44 13 2 Strippers 45 Section 14 Compressor Page 46 14 1 Compressor Suction Machine 46 14 3 Filters 47 14 4 Compressor Removal 47 Section 15 Suction Control Valve Page 48 15 1 Suction Control Valv...

Page 8: ...easing the operator side cover but before removing it completely you will need to dis connect the 6 way Trident plug which connects the switches on the facia plate to the control system from it s sock...

Page 9: ...ow dirt to enter the handwheel bore as it contains a one way clutch which operates directly on the shaft The base access panel is removed by releasing the four screws two through each side frame pulli...

Page 10: ...using To replace the friction feed tyre the friction feed shaft is dismantled as follows See Fig 2 21 Remove the grub screw from the drive hub and rotate the drive hub to align the holes in both hub s...

Page 11: ...s Drive Shaft Fig 2 21 movement end float so tighten the grub screw so that it is radially well clear of the hole in the shaft Note If the grub screw is positioned too close to the hole in the shaft i...

Page 12: ...embly Hold the input roller using a 13mm spanner wrench on the flats while releasing the spindle Upon re assembly ensure that the tang on the clutch back plate engages with the anchor pin the drive do...

Page 13: ...the loading table to the bed stiffener Remove the six M8 bolts item 6 which secure the loading table to the side frames and lift the loading table manifolds and papergate off the machine as one unit R...

Page 14: ...to identify this problem use the following procedure Vacuum Roller Assembly Fig 3 11 Section 3 SUCTION FEED Clutch Side Manifold Operator Side Manifold Vacuum Roller Feed Drive Timing Belt Bed Stiffe...

Page 15: ...acuum roller will require adjusting The vacuum roller assembly is set at the factory with it s adjustment as far forward as possible to the delivery end of the machine This means that if the sheet edg...

Page 16: ...achieve this an alignment tool a piece of dia 6 35mm bar at least 2 50mm long will do may be carefully inserted through one of the holes in the vacuum roller and into the suction slot The suction cho...

Page 17: ...ioned Care must be taken to ensure that the vacuum drive shaft remains parallel to the input shafts When the feed drive shaft is parallel all the adjusting screws will be in similar positions in their...

Page 18: ...ows the bearing housing more travel to give extra slack on the belt which may then be wound off the pulleys in the direction shown See fig 4 11 When replacing the belt wind it back on to the pulleys i...

Page 19: ...note that an under tensioned belt will cause poor Section 4 DRIVE BELTS Motor Drive Belt Fig 4 31 Motor Drive Belt Adjust Motor to Tension Belt Motor Fixing Bolts 4 2 Adjustment Twin Grip and Clutch...

Page 20: ...ime starting with the top roller Remove the pulley from the operator end of the roller by releasing the M6 bolt in the end of the roller shaft and the M4 grub screws in the pulley Note In order to sto...

Page 21: ...ler Re assembly is carried out in reverse order but take care not to force anything Note Ensure that all parts are clean and free from damage before re assembly particularly the clutch end of the top...

Page 22: ...e flats Slide the lower output shaft out of its clutch side bearing towards the operator side and remove the lower drive hubs while doing so See following note Unlike the input rollers the output shaf...

Page 23: ...to move sideways under the control of their springs waved washers or disc springs Note 1 Check this by holding each shaft or input roller in turn pulling it against it s springs The shafts should retu...

Page 24: ...tor side only using a 10mm spanner wrench Remove the tie bar screw from operator side only using a 2mm Allen key Slide the inking shaft together with the support arm towards the operator side The shaf...

Page 25: ...side bearing which remained in it s support arm during dismantling use a 6mm cap head bolt large washer to draw the shaft into the bearing DO NOT USE A HAMMER 7 2 Adjustment Transfer Roller Pressure...

Page 26: ...rinted accurately so feed paper through twice to ascertain such stock errors and remember that the machine speed affects the printing position and should not be adjusted whilst running a job Badly cur...

Page 27: ...but it s effects can often be minimised by adjusting the relative radial position of the upper and lower rollers To carry out radial re positioning of the input rollers remove the twin grip belt see s...

Page 28: ...cro switch and the feed clutch on the friction machine and release all cable ties securing the cables to the clutch back plate Remove the two screws securing the spring bracket to the side frame and s...

Page 29: ...which is checked as follows Rotate the output hub Fig 9 31 until the brake spring is fully engaged This is the normal stopping position of the clutch Operate the actuator without rotating any parts Th...

Page 30: ...hub circlip Ensure that the clutch is in it s normal stopping position with the output hub turned hard against the stop collar and remove the input hub by rotating counter clockwise Operate the actua...

Page 31: ...hen the clutch is idling increase the over travel by moving the clutch and brake springs back one position The opposite direction to that shown in Fig 9 31 If the position of the tangs is lost or the...

Page 32: ...ROTARY PAGE 30 SERVICE Section 9 CLUTCH ASSEMBLY Over travel Adjustment New Style Clutch Fig 9 32 Actuator Inner Control Ring Inner Collar Control Collar Clip Input Hub...

Page 33: ...trol ring and the inner collar as indicated until they stop and re engage both 6 Check that the over travel is minimised without the clutch binding Re adjust if required 7 Adjust control collar by sli...

Page 34: ...d is measured as follows Remove the clutch from the machine See Section 9 1 Remove the large drive pulley using a 4mm Allen key to release the three countersunk screws Slacken the actuator stop which...

Page 35: ...is operated 9 6 Collar Position Measurement The machine should print the top of a number at the required distance from the top of the sheet and this distance corresponds to the scale on the numbering...

Page 36: ...then slide the collar back on to the control collar splines The effect on the numbering position is approximately double the movement of the stop collar on it s splines 1 spline 2mm 0 080 Run the mach...

Page 37: ...micro switch 2 to 3mm 3 32 to 1 8 before the end of the lever The clutch must be operated and the machine turned by hand to check this adjustment You will hear a click as the switch operates or if thi...

Page 38: ...four bearing retainer plates located on the inside of the frame plates both sides using a 3mm Allen key See Fig 10 11 The main shaft may now be partly withdrawn to the clutch side of the machine allo...

Page 39: ...over the shoulder on the main shaft before replacing the bearing To fit the operator side bearing without damage special tool T040 should be used as shown in fig 10 21 below The tool is fitted over a...

Page 40: ...t is withdrawn Remove the tension springs from the adjusting plates each side and using a 7mm spanner wrench remove the three platen eccentric fixing screws from the CLUTCH SIDE ONLY and remove the ad...

Page 41: ...s facing as shown in Fig 11 21 ensuring that any shims that were removed are replaced Replace the adjustment lock shaft with it s associated parts and set the adjusting plates so that their slots are...

Page 42: ...n on each side Hold a numbering head loosely on the collar and holding it firmly seated to the base of the collar check the contact with the paper on each side of the machine If adjustment is required...

Page 43: ...tor side eccentric clockwise and the clutch side eccentric counter clockwise Adjusting one side affects the other so always double check the adjustment and tighten the bolts securely On a machine that...

Page 44: ...ou suspect misalignment first check that all fixing screws are secure and that none of the relevant components are damaged When swinging the upper sensor assembly away from its mounting take great car...

Page 45: ...ignment NEVER REPLACE UPPER OR LOWER UNITS INDIVIDUALLY AS THEY ARE SUPPLIED AS A MATCHED PAIR Take great care when routing the sensor cables as they are fragile and any damage normally results in fai...

Page 46: ...be 3mm 1 8 Angular adjustment is achieved by loosening the two M3 screws which hold each magnet housing It is important that the magnets sit squarely on their keep plates particularly on the exit gua...

Page 47: ...obtain a clearance of 0 75mm or 0 030 between the edge of the stripper and the upper input roller Note It is important to check this with the guard closed WARNING DO NOT OPEN THE GUARDS WHILST THE MAC...

Page 48: ...nlikely to need removing from the machine If you do suspect a problem be sure to check all electrical connections and hoses including the suction valve before removing it Compressor Power Lead Control...

Page 49: ...p of it s fixing bolt The in line filter housing is secured by two spring clips which can be released by hand The filter cartridges are of the same type and should normally be replaced as a pair 14 3...

Page 50: ...elease all three hose clips and remove the valve from its hoses To ease re assembly it s worth making a note of which ports the hoses are connected to Hold the valve body securely preferably in a vice...

Page 51: ...11 Coil Fixing Nut Coil Mounting Tube Solenoid Coil Valve Body Compression Spring Plunger Assembly Armature Sealing Washer Bottom Port Hose To Pressure Side of Compressor adaptor Hose To Vacuum Rolle...

Page 52: ...SOLATOR SYSTEM SWITCH MAINS INLET GROUNDING POINT CAPACITOR MOTOR FEED CLUTCH NUMBERING CLUTCH ROTATION SENSOR TRIDENT SOCKET TRIDENT PLUG OUTPUT GUARD SWITCH FEED BED GUARD SWITCH SENSOR RECEIVER SEN...

Page 53: ...below the panel fixing screw which retains the support strap and should not be removed To remove the PCB disconnect all five wiring plugs by easing them out of their headers The main header is mounte...

Page 54: ...tive switch If the PCB clicks when a guard is opened or closed replace the system switch If there is no audible click then replace the PCB System Switch Latches Is the machine jammed It should rotate...

Page 55: ...heets feed but will not number Release the upper sensor and clean both lenses Check that the LED on the control PCB is not illuminated This indicator should only illuminate when paper is between the u...

Page 56: ...SUCTION VALVE C8 GUARD SWITCH C7 STOP SWITCH C6 CHOKE C5 MOTOR C4 FAN C3 COMPRESSOR SOCKET C1 MAINS INLET C2 X DENOTES POLARIZING PIN X X X X 3 2 1 X 5 4 1 3 1 2 1 2 1 2 4 2 4 1 2 3 N L E L N E 24 25...

Page 57: ...ugs which mate with corresponding sockets at the rear of the control box The fuses are also housed at the rear of the box The sensors are connected directly to the PCB through the lid Control Box Fig...

Page 58: ...1 2 3 N L E L N E DIRECT CONNECTION TO TRANSMITTER CABLE RED DIRECT CONNECTION TO TRANSMITTER CABLE SCREEN DIRECT CONNECTION TO RECEIVER CABLE SCREEN DIRECT CONNECTION TO RECEIVER CABLE WHITE 6 20 21...

Page 59: ...ouses all of the switches fuses sockets and other components including the suction control circuit board PCB 1 and the motor speed control circuit board PCB 2 which are mounted on the underside of the...

Page 60: ...ith re installation of the PCB the following table together with the circuit diagram on the previous page will help you to re connect the cables correctly Wire colour Wire Number Terminal Ident Orange...

Page 61: ...pressor lead is securely plugged into it s socket in the side of the control box Check the connections between the switch and the socket and check the mains voltage at the compressor motor Finally che...

Page 62: ...ckets and system switch and check all connections to the motor speed PCB Check the input voltage to the motor speed PCB mains AC voltage across orange grey If not correct trace the fault to a switch o...

Page 63: ...Voltage is incorrect replace the control PCB If the Voltage is correct check the coil resistance it should be 10 Ohms If it s incorrect replace the coil If the coil resistance is correct dismantle the...

Page 64: ...wer sensors but it will also illuminate if the sensors or their cables are damaged If the LED is illuminated check the connections to terminals 4 5 6 7 on the PCB and check that these wires are not sh...

Page 65: ...N U M B E R E R PAGE 63 MANUAL...

Page 66: ......

Page 67: ...Standard Business Systems 10 Connector Road Andover MA 01810 978 470 1920 978 470 2771 SM_FRN6 SRN9x Issue 3 August 2004...

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Fellowes Standard Morgana FRN-6, Service Manual

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