Fein BSS 1.6 E Repair Instructions Download Page 1

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BSS 1.6E, BSS 1.6CE

Repair instructions

C-SC_CSSM

Version 1.0

2013-07-18

All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.

Page

BSS 1.6E

BSS 1.6CE

Summary of Contents for BSS 1.6 E

Page 1: ...instructions C SC_CSSM Version 1 0 2013 07 18 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page...

Page 2: ...ation FEIN retains all rights of disposal such as copying and circulation Page 2 of 33 1 Models described 2 Technical data 3 Notes and requirements 4 Tools required 5 Lubricants and auxiliary substanc...

Page 3: ...eserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 3 of 33 These instructions describe how to repair the foll...

Page 4: ...nical data The complete technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Repair...

Page 5: ...rical training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in serious...

Page 6: ...tools Special tool Hex key 2 5mm 4mm Drawing off socket cap 6 41 04 150 00 8 Plastic mallet 16mm chuck cone 6 41 07 016 00 1 Torx screwdriver T15 19mm chuck cone 6 41 07 019 00 1 Slotted screwdriver...

Page 7: ...es required C SC_CSSM Version 1 0 2013 07 18 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 7...

Page 8: ...l such as copying and circulation Page 8 of 33 Disassembling the motor 1 Pull the plug 2 Remove the three screws 1 and take off the cover 2 3 Unscrew the brush holder 3 4 Unscrew the cable clamping pi...

Page 9: ...egistration FEIN retains all rights of disposal such as copying and circulation Page 9 of 33 Separating the motor and gearbox 1 Unscrew the two cylinder head screws 1 2 Remove the shear head 2 3 Unscr...

Page 10: ...istration FEIN retains all rights of disposal such as copying and circulation Page 10 of 33 Disassembling the stator 1 Lift up the slide switch 1 with a slotted screwdriver 2 Unscrew the two screws 2...

Page 11: ...ved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 11 of 33 Disassembling the stator 1 Remove the contact spring...

Page 12: ...IN retains all rights of disposal such as copying and circulation Page 12 of 33 Disassembling the armature and intermediate bearing 1 Press the armature out of the intermediate bearing 2 Pull off the...

Page 13: ...e 13 of 33 Disassembling the gearbox 1 Remove the two cylinder head screws 1 2 Remove the leaf springs 2 3 Remove the eccentric shaft 3 4 Remove the two shims 4 and 6 and the roller 5 from the eccentr...

Page 14: ...all rights of disposal such as copying and circulation Page 14 of 33 Disassembling the tool head BSS 1 6E 1 Push the bolts 1 out of the gearbox head 2 Remove the cutter blade 2 3 Unscrew the four scre...

Page 15: ...ch as copying and circulation Page 15 of 33 Disassembling the tool head BSS 1 6CE 1 Remove the circlip 1 2 Remove the bolt 2 3 Remove the cutter blade 3 4 Unscrew the fillister head screw 4 and remove...

Page 16: ...EIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 16 of 33 Disassembling the tool head BSS 1 6CE 1 Unscrew the four scre...

Page 17: ...rights of disposal such as copying and circulation Page 17 of 33 Assembling the tool head BSS 1 6E 1 Install the two circlips 1 on both sides using a small screwdriver 2 Attach the two cutting jaws 2...

Page 18: ...onto the eccentric shaft 2 Slide the shim h 1 5mm 2 the needle bearing 3 and the shim h 0 15mm 4 onto the eccentric shaft 3 Place the tool head 5 onto the housing 6 4 Insert the eccentric shaft 7 int...

Page 19: ...registration FEIN retains all rights of disposal such as copying and circulation Page 19 of 33 Assembling the tool head BSS 1 6CE 1 Attach the two cutting jaws 1 2 Install the chip clipper 2 3 Secure...

Page 20: ...hread Set the knurled screw height to 8 6mm 2 Place the spiral spring 3 onto the shift fork 3 Push the two parts into the tool head from below and screw them into the knurled screw Only screw in the s...

Page 21: ...lly in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 21 of 33 Assembling the tool head BSS 1 6CE 1 Place the handle 1 on the knurled s...

Page 22: ...CE 1 Press the grooved ball bearing 1 onto the eccentric shaft 2 Slide the shim h 1 5mm 2 the needle bearing 3 and the shim h 0 15mm 4 onto the eccentric shaft 3 Push the tool head 5 into the housing...

Page 23: ...uch as copying and circulation Page 23 of 33 Assembling the gearbox BSS 1 6CE 1 Loosen the two socket head screws 1 on both sides of the hand guard 2 Turn the handle 2 clockwise as far as possible 3 S...

Page 24: ...irculation Page 24 of 33 Assembling the armature 1 Press the ball bearing 1 onto collector side of the armature 2 Press the ball bearing 2 onto the side of the fan wheel 3 Press the sealing ring 3 ont...

Page 25: ...lly in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 25 of 33 Assembling the stator 1 Slide the control rod 1 into the motor housing f...

Page 26: ...as copying and circulation Page 26 of 33 Assembling the stator 1 Connect the four cables 1 to the stator as shown in the first image Mind the cable length when connecting 2 Insert the cables into the...

Page 27: ...7 18 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 27 of 33 Assembling the stator 1 Tighten...

Page 28: ...ts registration FEIN retains all rights of disposal such as copying and circulation Page 28 of 33 Assembling the armature 1 Insert the air guide ring 1 into the housing 2 Insert the armature with inte...

Page 29: ...ghts registration FEIN retains all rights of disposal such as copying and circulation Page 29 of 33 Assembling the stator 1 Route the cables as shown in the image 2 Install the brush holder 1 on both...

Page 30: ...all rights of disposal such as copying and circulation Page 30 of 33 Assembling the electronics 1 Connect the motor cables and the cable with the plug to the electronics 1 2 Insert the electronics in...

Page 31: ...reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 31 of 33 Assembling the electronics 1 Attach and tighten...

Page 32: ...strial rights registration FEIN retains all rights of disposal such as copying and circulation Page 32 of 33 Assembling the housing with the tool head 1 Attach the housing with the tool head 1 to the...

Page 33: ...8 Connection diagram C SC_CSSM Version 1 0 2013 07 18 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulat...

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Fein BSS 1.6 E, Repair Instructions

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