Fei Yeung Union FY Series Operation Manual Download Page 1

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Operation Manual

Thank you very much for purchasing FY series printer

Oct. 2010

Version : 1.0

‐

3266J

In order to use

series printer correctly and safely and understand this product’s capability,

please read this manual carefully.

This manual includes equipment structure, description, technical parameters, operation manual,

safety information, application of software, etc.

This manual is subject to change without notice.

Contents herein contained are believed to be correct, however, please contact us if you find any
error or something not clear enough.

Summary of Contents for FY Series

Page 1: ...ease read this manual carefully z This manual includes equipment structure description technical parameters operation manual safety information application of software etc z This manual is subject to...

Page 2: ...Precaution 3 Chapter 2 Preparation and Procedures for Assembling 5 Chapter 3 Machine Structure and Accessories 9 Chapter 4 Basic Operation 14 Chapter 5 Maintenance Guide 37 Chapter 6 Troubleshoot 42...

Page 3: ...l and with the switch on the wall Keep a distance between any device which will release electro magnetic field such as wireless phone Do NOT use damaged power cord If using an extra power cord keep in...

Page 4: ...ur doctor Do NOT shake the ink tank this may cause leakage Please often check the ink content in main ink tank avoid unnecessary loss due to lack of ink Please often check the waste ink tank and repla...

Page 5: ...40 60 Air conditioner and humidifier may require Keep a distance from strong radiation field The floor must be level Machine Dimension L 4786mm W 930mm H 11350mm Leave at least 900mm of space around t...

Page 6: ...gned power on the socket 2 3 Computer requirement 1 Basic requirement z CPU 2 0 GHz or higher z Memory 1Gb or higher z Hard disk 80 Gb recommend 20Gb free space z Mother board USB connection equipped...

Page 7: ...operly 9 Install the output and the rip software 10 Turn on the printer and keep your hand on the emergency button for turning off the printer if problem happens suddenly 11 Send a file to print to te...

Page 8: ...tionally with solvent It s because there isn t protective fluid in printhead nozzles 16 Fill the printhead with ink by using positive pressure then wipe the ink droplet on the surface of printhead pla...

Page 9: ...mergency Stop 5 Left Machine Box 6 Right Machine Box 7 LCD Monitor Installing Position 8 Cooling Fan 9 Take up Bar 10 Balancing Bar 11 Pinch Roller Handle 1 4 2 3 5 6 7 12 Alloy Aluminum Platform 13 P...

Page 10: ...3 Heater main switch 4 Printer main switch 5 Heater power cord socket 6 Printer power socket 7 USB cable connector 1 2 3 4 6 5 7 Chapter 3 Machine Structure and Accessories 14 15 16 17 18 14 Electron...

Page 11: ...r ON OFF Button 14 Drying heater Temp Controller 15 Mid heater temp controller 16 Pre heater temp controller 17 Heater ON OFF Button 18 USB Connection 8 9 10 11 12 14 15 16 13 17 Chapter 3 Machine Str...

Page 12: ...r K 27 Positive pressure cleaning button for C 28 Positive pressure cleaning button for M 29 Positive pressure cleaning button for Y 30 Positive pressure cleaning button for Lc 31 Positive pressure cl...

Page 13: ...vent pump 8 K filter 9 C filter 10 M filter 11 Y filter 12 Lc filter 13 Lm filter 14 Solvent filter 18 Lm elec mag valve 19 Lc elec mag valve 20 Y elec mag valve 21 M elec mag valve 22 C elec mag valv...

Page 14: ...n 1 Load the material to the media support bar 2 Load the material to the platen and then straighten the material Media Platen Media Support bar Media Pull the media in the direction of the red arrow...

Page 15: ...roller button to press the pinch roller 4 In the driver software move the media backward by 100mm in the direction of the arrow Pinch roller pressed Feeding roller a Move Distance 100mm b Press the up...

Page 16: ...16 5 Press the pressure bar to the pulling bar 6 Start the auto feeding Pressure bar Pulling bar Feeding sensor Auto feeding instruction Chapter 4 Basic Operation...

Page 17: ...y clean printheads by flash jetting during printing Home flash jet Prevent nozzles of printheads block while not in printing state Color bar Prevent nozzles clogging and observe nozzles status Able to...

Page 18: ...roduced the operating system environment required software and hardware configuration and software installation Please follow the following steps to install the software 1 Double click the Setup exe f...

Page 19: ...lation progress will appear then click Confirm configuration file options dialog box will appear as shown below Then choose the SPT10206_35pl ini file which corresponding to the print head 5 Click Con...

Page 20: ...ons are the same as they are found in the corresponding menu c Status Bar From the left to the right Function Description Send Pulse Feedback Pulse Server IP Address and Available Buffer Space respect...

Page 21: ...he user 4 5 Software Initialization 1 Printer initialization Brand new printer has to be initialize according to the following instruction 1 1 Double click the icon to open the software then select th...

Page 22: ...ace of the printer platform then click Test Begin the media will be fed a bit then mark a sign 2 on the same position Use a ruler to measure the distance between 1 and 2 as shown below Enter the actua...

Page 23: ...ve back and forth 20 times as you click on Test The test result will be provided in the following dialog box as it is finished 1 5 X Motor Speed Setting Select Test X Motor Speed Setting Close is not...

Page 24: ...m 564mm s Note After entering the actual speed have to click Save and then click Test so that the data could be saved 2 Alignment 2 1 Printhead Installation Note Install printhead from right to left a...

Page 25: ...tatus After install the printhead print the nozzle status Observe the printhead order and position and the condition of the printhead Status shortcut on the main interface Click Status to print the fo...

Page 26: ...nthead Vertical Shortcut on the main interface Click HVert The following diagram will be printed K for example A Physical printhead alignment The line from first pass is the reference check whether th...

Page 27: ...ght of the first line Alignment Method a Loosen screws on the printhead holder b Turn the front screw clockwise First Pass Second Pass First Pass Second Pass a Loosen screws on the printhead holder b...

Page 28: ...by clicking the button of Unicolor example for black While the adjustment is not good we need to adjust by software Just enter Setting Option showed as the below picture For the two groups of printhe...

Page 29: ...p of more parameters please click Reset Parameters to recover the last saved parameters 2 5 H Align It will be adjusted well by printing the different colors dots at the same position H Align shortcut...

Page 30: ...ample 180DPImode K C K1 C2 36 27 25 4 180 257 K M K1 C2 C1 M2 72 54 25 4 180 514 K Y K1 C2 C1 M2 M1 Y2 108 81 25 4 180 771 K Lc K1 C2 C1 M2 M1 Y2 Y1 Lc2 145 08 25 4 180 1028 K Lm K1 C2 C1 M2 M1 Y2 Y1...

Page 31: ...point 0 lines should face each other If the two lines at 0 does not align find the value which is aligned and input the corresponding value into Setting Option Bi direction shown in the below picture...

Page 32: ...tion showed as the below picture Print the step adjusting picture again after inputting and saving the parameters While printing after completing adjustment there will be a warp for step according to...

Page 33: ...d Setting The below dialog box will be showed up The ink density can be reduced according to printing effect The printing area can be chosen by dragging the mouse Setup of Buffer Path Setup of Network...

Page 34: ...clicking the Setup 3 Printer Setup enter Setting Option Adjustment of Printhead Voltage Offset Input Printhead Default Voltage Actual Printhead Voltage Actual Printhead Temperature Options of Printhea...

Page 35: ...of feeding backward The value 0 7 means the number of nozzles which will be unavailable for firing ink while the nozzles status at the two sides of printhead is not satisfied 3 4 Media Movement after...

Page 36: ...r of feather 4 Import Config Export Config After setting all of parameters we can export it as a configuration file enter File Export Config We can directly import the configuration file saved before...

Page 37: ...comes clear nearly Use tube cover to seal the ink incoming tube for the printhead Use fresh wrap to cover the nozzle surface Leave it for 12 hours Take the fresh wrap off Disconnect the tube cover and...

Page 38: ...er 2 Prepare solvent PE film and 8 pcs of nonwoven fabric 7cm x 2cm Figure 5 2 3 Place the PE film on the capping and then place the non woven fabric which is moistened by solvent on top of the PE fil...

Page 39: ...ink incoming tube for the printhead Use fresh wrap to cover the nozzle surface Then push the carriage all the way to the left to seal printheads by the cap 5 6 Long term shut down More than a week 1 C...

Page 40: ...nths After two months printhead need to be installed to the printer and check the nozzle firing again Maintain the printhead again after checking Please refer to the following procedure for used print...

Page 41: ...stand Wrap the film on the top of the printhead Caution 1 Remove the remaining solvent in the printhead totally 2 Tighten the cap properly If the washer is in the proper position the cap can be tighte...

Page 42: ...ed improperly c Check whether the 40P connector on the connecting board and the main board is plugged in properly or defective d Check whether the signal cable of the x motor driver is plugged in prop...

Page 43: ...e 18P and 16P flat cable between the connecting board and the printhead board Keep a distance from strong magnetic field Prevent using instable input power Equip a UPS and stabilizer 9 Interruption du...

Page 44: ...sor Auto pumping Media PVC banner vinyl film polyester etc Feeding System Roll or sheet Max weight 120kg Ph Cleaning System Individual color purging Heating System Equipped Clamp Equipped Data Transfe...

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