A.
Permanent Mount.
1.
Remove and retain the dome screws. See figure 1. Starting with the dome marked
“R”, use the end of the dome removal tool to separate the dome from the base by prying up on the
dome.
2.
See figure 1. Working from right to left, remove each dome starting with the dome
marked “R”.
3.
Select a relatively flat and level position on the mounting surface. Using figure 2 as
a guide, scribe four drill position marks on the mounting surface. Scribe a drill position mark (wire
routing hole) on the mounting surface directly under the Light Assembly’s wire exit hole. Tempo-
rarily place the Light Assembly aside.
CAUTION
To avoid damage when drilling, ensure that both sides of mounting surface are clear of
any parts or wires.
Also, when drilling any holes, ensure that holes are drilled only through sheet metal and
not through upholstery.
4.
Drill four 0.391" holes at the previously scribed drill position marks. Drill one 3/8"
hole (wire routing hole) at the previously scribed drill position mark. Install the grommet in the
wire routing hole.
5.
Install a user-supplied control head or switch(es) at a location which allows the
vehicle and all controls to be operated safely under all driving conditions. Switch current capacity
should be at least 4-amperes for 12VDC units, or 2-amperes for 24VDC units.
6.
Install a user-supplied in-line fuseholder in the positive (+) lead as close to the
power source as possible. Install a four-ampere fuse for 12VDC units, or a two-ampere fuse for
24VDC units, in the fuseholder.
7.
Route user-supplied wires, or the optional cable kit, through the wire routing hole
to the control head or switch(es). Allow approximately 6-inches of wire/cable above the mounting
surface to allow connection to the light assembly’s terminal block.
CAUTION
Light Assembly will not function properly without a good ground connection. Ensure that
the black wire is attached to known good vehicle ground.
8.
Apply a silicone sealing compound around the wires and grommet where the wires
pass through the mounting surface to prevent leakage.
9.
See figure 1. Remove and retain the two hex head screws which secure an end cap
on the extrusion. See figure 2. Slide four 3/8-16 x 1" carriage head bolts into the slot in the
extrusion. Replace the end cap and secure using the previously removed hex head screws.
CAUTION
To prevent a short circuit or broken wire, dress the wires or cable to avoid pinching
between the base plate and mounting surface. Also, do not allow the mounting screws to
pierce the wires or cable.
10.
See figure 2. Route the wires/cable through the wire routing hole in the base. Place
two rubber washers at each mounting hole location. Align the carriage bolts with the mounting
holes and carefully position the light assembly on the mounting surface. Secure the light assembly
on the mounting surface using the 3/8" washers, lockwashers, and nuts.
11.
Replace each dome starting with the left (L) dome. Secure the domes using the
supplied screws.
-2-
Summary of Contents for TURBO FLASH 2000
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