CAP-835
4
1
Safety ..........................................................................................................................................................................................6
1.1
Symbols in these instructions ...........................................................................................................................................6
1.2
Proper use .......................................................................................................................................................................7
1.3
Safety devices .................................................................................................................................................................8
1.3.1
Position of the safety devices ....................................................................................................................................9
1.3.2
Description of the installed safety devices .................................................................................................................9
1.4
Environmental protection ............................................................................................................................................... 10
1.5
Signage ......................................................................................................................................................................... 10
2
Transportation, packaging and storage .................................................................................................................................. 12
2.1
Safety instructions for transportation .............................................................................................................................. 12
2.2
Inspection on receipt of delivery ..................................................................................................................................... 12
2.3
Packaging ...................................................................................................................................................................... 12
2.4
Symbols on the packaging ............................................................................................................................................. 12
2.5
Transportation ............................................................................................................................................................... 13
2.6
Storage .......................................................................................................................................................................... 13
3
Installation and commissioning .............................................................................................................................................. 14
3.1
Safety instructions for the installation and commissioning .............................................................................................. 14
3.2
Requirements in the installation location ........................................................................................................................ 15
3.3
Installation ..................................................................................................................................................................... 15
3.3.1
Remove shipping spacers ....................................................................................................................................... 15
3.3.2
Ventilation ............................................................................................................................................................... 15
3.3.3
Connection to the compressed air network .............................................................................................................. 16
3.3.4
Connecting to the power supply ............................................................................................................................... 16
3.4
Checking the oil level ..................................................................................................................................................... 17
3.5
Start-up lubrication of the compressor airend ................................................................................................................. 17
3.6
Switching on after installation ......................................................................................................................................... 18
3.7
Work after the initial commissioning ............................................................................................................................... 18
4
Design and function ................................................................................................................................................................. 20
4.1
Overview ....................................................................................................................................................................... 20
4.2
Brief description ............................................................................................................................................................. 24
4.3
Assembly description ..................................................................................................................................................... 24
4.3.1
Enclosure doors ...................................................................................................................................................... 24
4.3.2
Screw Compressor .................................................................................................................................................. 24
4.3.2.1
Drive unit................................................................................................................................................................. 24
4.3.2.1.1
Screw compressor with V-belt drive .................................................................................................................... 25
4.3.2.1.2
Screw compressor with direct drive ..................................................................................................................... 25
4.3.3
Intake filter ............................................................................................................................................................... 25
4.3.4
Compressor airend .................................................................................................................................................. 25
4.3.5
Oil separator tank .................................................................................................................................................... 26
4.3.6
Air/oil separator ....................................................................................................................................................... 26
4.3.7
Minimum pressure and non-return valve .................................................................................................................. 27
4.3.8
Coolers .................................................................................................................................................................... 27
4.3.9
Oil filter .................................................................................................................................................................... 28
4.3.10
Cooling air fan ......................................................................................................................................................... 28
4.4
Interfaces ....................................................................................................................................................................... 29