Fayat Group 897 Operation & Maintenance Manual Download Page 20

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V 6

1.5

Prohibitive symbols

Opening/walking on/reaching in/carrying out/setting up are prohibit-
ed during operation or while the drive engine is running!

Do not start engine/drive!
Maintenance and repair work may only be carried out with the diesel
engine shut down!

Spraying with water is prohibited!

Extinguishing with water is prohibited!

Unauthorised maintenance is prohibited!
Only qualified experts may conduct maintenance!

Consult the Dynapac Service Department

Fire!, naked flames and smoking are prohibited!

Do not switch!

Summary of Contents for 897

Page 1: ...MAINTENANCE Paver Finisher Dynapac SD2500W SD2500WS Type 897 898 Keep for later use in document compartment 4812024057 A5 09 0516 Valid for _________________ _________________ _________________ _________________ ...

Page 2: ...www dynapac com ...

Page 3: ...escription 1 1 Application 1 2 Description of assemblies and functions 2 2 1 Vehicle 3 Construction 3 3 Danger zones 8 4 Safety devices 9 5 Technical data standard configuration 11 5 1 Dimensions all dimensions in mm 11 5 2 Allowed angle of rise and slope 12 5 3 Permissible approach angle 12 5 4 Turning circle 12 5 5 Weights SD2500W all weights in t 13 5 6 Weights SD2500WS all weights in t 13 5 7 ...

Page 4: ...d pressure SD2500WS 37 7 5 Operating conditions during measurement 37 7 6 Measuring point configuration 37 7 7 Vibration acting on the entire body 38 7 8 Vibrations acting on hands and arms 38 7 9 Electromagnetic compatibility EMC 38 C13 Transportation 1 1 Safety regulations for transportation 1 2 Transportation on low bed trailers 2 2 1 Preparations 2 3 Securing the load 4 3 1 Prepare the low bed...

Page 5: ...s 10 Home functions Quick Settings 12 Engine Speed menu Engine measured value display 14 Material Management measured value display 15 Screed Heater adjustment and display menu o 16 Paving Area Automatic Steering Unit menu 17 Front wheel drive measured value display o 18 Particulate filter regeneration menu o 19 Paving parameters menu 21 Adjusting the paving parameters 23 Overview Course Thickness...

Page 6: ...14 Fuse box 15 Batteries 16 Main battery switch 16 Hopper transport safeguard 17 Screed lock mechanical o 17 Screed lock hydraulic o 18 Paving thickness indicator 19 Auger lighting o 20 Engine compartment lighting o 20 LED working light o 21 500 watt spotlight o 22 Camera o 22 Auger height adjustment ratchet o 23 Auger height indicators 23 Sensor rod sensor rod extension 24 Manual separator fluid ...

Page 7: ...ture check A 13 Battery charge indicator lamp B 13 Diesel engine oil pressure indicator lamp C 13 Travel drive oil pressure indicator lamp D 15 1 2 Preparation for transportation 17 Driving and stopping the paver finisher 19 1 3 Preparations for paving 20 Separator fluid 20 Screed heater system 20 Direction marks 21 Loading conveying material 23 1 4 Starting for paving 25 1 5 Checks during paving ...

Page 8: ...xtension chart 13 Auger upgrading working width 3 14m 15 Auger upgrading working width 3 78m 15 Auger upgrading working width 4 42m 15 Auger upgrading working width 5 06m 16 Auger upgrading working width 5 70m 16 Auger upgrading working width 6 34m 17 Auger upgrading working width 6 98m 18 Auger upgrading working width 7 62m 19 Auger upgrading working width 8 26m 20 4 3 Mounting the auger brace 21...

Page 9: ...re element 53 Extending the big ski 54 Mounting the sensor bracket 55 Mounting and aligning the sensors 56 Mounting the distributor box 57 Connection diagram 58 8 6 Levelling shoe 6m 9m 59 9 Limit switch 61 9 1 Auger limit switches left and right mounting the PLC version 61 10 Screed 62 11 Electrical connections 62 11 1 Machine operation without remote control side board 63 F10 Maintenance 1 1 Not...

Page 10: ...auger bearing 1 4 Centre auger bearing 2 5 Auger gear neck bearing 3 6 Auger bevel gear left right 4 7 Auger blade 5 8 F51 Maintenance engine assembly Tier 3 o 1 1 Maintenance engine assembly 1 1 1 Maintenance intervals 3 1 2 Points of maintenance 6 Engine fuel tank 1 6 Engine lube oil system 2 7 Engine fuel system 3 10 Engine air filter 4 12 Engine cooling system 5 14 Engine drive belt 6 16 F53 M...

Page 11: ...em 1 1 1 Maintenance intervals 3 2 Safety instructions for working on the hydraulic system 5 Sfety instructions hydraulic reservoir 5 2 1 Points of maintenance 6 Hydraulic oil tank 1 6 Suction return flow hydraulic filter 2 8 Bleeding the filter 9 Ventilation filter 9 High pressure filter 3 10 Pump distribution gear 4 11 Bleeder 12 Hydraulic hoses 5 13 Marking hydraulic hoses storage period period...

Page 12: ...ests stopping 1 1 Tests checks cleaning stopping 1 1 1 Maintenance intervals 2 2 General visual inspection 3 3 Check that the bolts and nuts fit firmly 3 4 Inspection by an expert 4 5 Cleaning 5 5 1 Cleaning the hopper 6 5 2 Cleaning the conveyor and auger 6 5 3 Cleaning optical or acoustic sensors 7 6 Preserving the paver finisher 8 6 1 Shutdowns for up to 6 months 8 6 2 Shutdowns lasting from 6 ...

Page 13: ...s 5 3 1 Drive engine TIER 4i 4F Stage IIIb IV o fuel specification 5 3 2 Engine lubricating oil 5 3 3 Cooling system 5 3 4 Hydraulic system 6 3 5 Pump distribution gear 6 3 6 Travel drive planetary gear 6 3 7 Planetary gear auger drive type A 6 3 8 Auger box type A 6 3 9 Auger bevel gear type B 7 3 10 Grease 7 3 11 Drive engine AdBlue DEF 8 3 12 Hydraulic oil 9 ...

Page 14: ...12 ...

Page 15: ...Example Page B 2 is the second page of chapter B These operating instructions cover various vehicle options Make sure that during op eration and maintenance work the description appropriate to the vehicle option is used In the interest of continued development the manufacturer reserves the right to make changes to the vehicle which will not however change the essential features of the type of vehi...

Page 16: ...nsible for compliance with the resulting regulations and measures A The following warnings prohibitive symbols and instructive symbols indicate dangers for persons the vehicle and the environment due to residual risks when operating the vehicle A Failure to observe this information prohibitions and instructions can result in life threatening injuries A The Guidelines for the Correct Use and Applic...

Page 17: ...result in fatal or se vere injuries unless the corresponding actions are taken Caution Indication of a possible danger that result in moderate or mi nor injuries unless the corresponding actions are taken Note Indication of a possible drawback unless the corresponding actions are taken e g unwanted conditions or consequences can occur 1 3 Other supplementary information Other information and impor...

Page 18: ...itched off Warning on dangerous electrical voltage m All maintenance and repair work on the screed s electrical system must always be carried out by an electrician Warning on suspended loads m Never stand under suspended loads Warning on danger of crushing m There is a danger of crushing when certain components are operat ed or certain functions or vehicle movements are carried out Always make sur...

Page 19: ...V 5 Warning on danger of falling Warning on dangers posed by batteries Warning on hazardous or irritating substances Warning on substances which constitute a fire hazard Warning on gas bottles ...

Page 20: ...start engine drive Maintenance and repair work may only be carried out with the diesel engine shut down Spraying with water is prohibited Extinguishing with water is prohibited Unauthorised maintenance is prohibited Only qualified experts may conduct maintenance A Consult the Dynapac Service Department Fire naked flames and smoking are prohibited Do not switch ...

Page 21: ...oggles to protect your eyes Wear suitable head protection Wear suitable hearing protection to protect your hearing Wear suitable safety gloves to protect your hands Wear safety shoes to protect your feet Always wear close fitting work clothing Wear a warning vest to be seen in time to avoid accidents Wear respiratory equipment if breathing air is contaminated ...

Page 22: ... Hydraulic oil Diesel fuel Coolant Cleaning liquids must not get into the soil or sewer system during cleaning maintenance and repair work Substances must be caught stored transported and brought to pro fessional disposal sites in suitable containers Environmentally hazardous substance 1 8 Fire prevention A Locally applicable regulations may require suitable extinguishing agents to be carried on t...

Page 23: ...oc umentation A For example the maintenance instructions of the engine manufac turer m Description depiction applicable when equipped with gas heater m Description depiction applicable when equipped with electric heat er t Used to indicate standard equipment o Used to indicate optional equipment ...

Page 24: ...ecified in the valid regulations and amend ments together with harmonised standards and other valid provisions 3 Guarantee conditions A The guarantee conditions are included in the scope of supply of the machine This contains a complete specification of the valid conditions The guarantee becomes null and void if damage occurrs through malfunctions caused by improper use and incorrect oper ation re...

Page 25: ...ating range of the machine caused by wrong or improper use of the machine defective or missing safety devices use of the machine by untrained uninstructed staff defective or damaged parts incorrect transport of the machine incorrect maintenance or repairs leaking operating substances emission of noise and vibrations impermissible operating substances Existing residual risks can be avoided by compl...

Page 26: ...the machine includes presence in the danger zone of the machine transporting persons leaving the operator s platform while the machine is operating removing protection or safety devices starting and using the machine outside the operator s platform operating the machine with the screed walkway plate hinged up failing to comply with the maintenance instructions omission or incorrect execution of ma...

Page 27: ...he meaning of these operating instructions is defined as any natural or legal person who either uses the paver finisher himself or on whose behalf it is used In special cases e g leasing or renting the user is considered to be the person who in accordance with existing contractual agreements between the owner and the user of the paver finisher is charged with the observance of the operating duties...

Page 28: ...A 2 ...

Page 29: ...ion The Dynapac SD2500W SD2500WS paver finisher is a wheeled paver finisher which is used for paving bituminous mixed material roll down or lean mixed concrete track laying ballast and unbound mineral aggregates for foundations for paving ...

Page 30: ...aving thickness 6 t Traction roller 7 t Crossbeam pull bar 8 t Paving thickness indicator 9 t Crossbeam 10 t Travel drive 11 t Auger 12 t Screed 13 t Operator s platform 14 t Operating panel can be moved to either side 15 t Tandem front axle 16 t Protective roof 17 o Working lights 18 o Hydraulic front hopper flap 19 o Asphalt fume control system t Standard equipment o Optional equipment 12 1 2 7 ...

Page 31: ...ration of the paver finisher is considerably facilitated by the automatic mate rial handling system the independent travel drives and the clearly structured operat ing components and controls The following extra equipment option is available o Automatic levelling slope control system o Additional cut off shoe o Larger working widths o Automatic central lubrication system for the finisher and or th...

Page 32: ...SCR catalytic converter Selective Catalytic Reducer and an AdBlue DEF injection system The emission of exhaust gases which are harmful to the environment and health is significantly reduced Traction unit The front axle is a tandem swing axle As the wheels are not mounted on non uniform lifting arms the second front wheel is subject to a heavier load on the shorter lifting arm This solution provide...

Page 33: ...s less from its course and paving in curves is made easier For adaptation to various truck design types the push roller crossbar can be shifted to two positions Material compartment hopper The hopper inlet is equipped with a conveyor sys tem that empties the hopper and transfers the material to the auger The hopper can hold approx 13 0 t To facilitate emptying and achieve even material transfer ea...

Page 34: ...ust the height Another variant allows the height to be regulated at the operating panel by means of hydraulic cylinders o Auger segments of different lengths can be attached to easily adapt to the different paving widths Levelling slope control system The slope control system o allows the traction point to be regulated at the left hand or the right hand side with a defined difference to the opposi...

Page 35: ...s during a truck change the screed remains in floating position and relief pressure is applied thus preventing the screed from sinking while stationary The screed relieving device puts a higher load on the traction unit thus increasing the traction Activating the screed charging device can improve the compacting result under dif ferent paving conditions Asphalt fume control system o An extraction ...

Page 36: ...le operator and the screed personnel are allowed on the vehicle or in the danger zone The vehicle operator and screed personnel must keep to the respective driver s seats Make sure that there is no one in the danger zone before switching the vehicle on or starting it moving The vehicle operator must ensure that no one is in the danger zone Sound the horn before driving away Comply with all further...

Page 37: ...B 9 4 Safety devices 4 5 6 7 10 7 9 3 2 5 11 7 13 1 12 8 14 ...

Page 38: ...ar intervals A Functional descriptions for the individual safety facilities can be found in the follow ing chapters Item Designation 1 Hopper transport safeguard 2 Screed lock mechanical hydraulic o 3 Main switch 4 Emergency stop button 5 Horn 6 Ignition key 7 Lights 8 Protective roof latch o 9 Fire extinguisher o 10 Screed warning light o 11 Covers lateral flaps coverings 12 Foot brake 13 Hazard ...

Page 39: ...l data standard configuration 5 1 Dimensions all dimensions in mm A For screed technical data refer to the screed operating instructions R65 6380 2240 6100 1850 2845 3100 3900 3250 3140 2550 2055 302 495 2125 500 425 ...

Page 40: ...on gradient slope lateral inclina tion which is above the specified limit value please consult the customer service de partment for your vehicle 5 3 Permissible approach angle 5 4 Turning circle Internal turning cycle 2 47 m External turning cycle 6 06 m max 15 max 15 max 15 max 15 max 17 max 16 ...

Page 41: ...he operating instruc tions for the screed Paver finisher without screed approx 13 2 14 7 Paver finisher with screed V5100 approx 16 5 18 0 With extension parts for max working width additionally max With filled hopper additionally max approx 13 0 Paver finisher without screed approx 13 2 14 7 Paver finisher with screed V5100 approx 16 5 18 0 With extension parts for max working width additionally ...

Page 42: ...riable hydr adjustment up to Maximum paving widths with attachments V5100TV E 2 55 2 00 5 10 7 30 m V5100TV 2 55 2 00 5 10 7 30 m V6000TV E 3 00 2 45 6 00 7 50 m V6000TV 3 00 2 45 6 00 7 50 m Transport speed 0 20 km h Operating speed 0 30 m min Paving height 100 300 mm Max grain size 40 mm Theoretical paving performance 700 t h ...

Page 43: ...imum paving width with extension parts V5100TV E 2 55 2 00 5 10 8 80 m V5100TV 2 55 2 00 5 10 8 80 m V5100TH 2 55 2 00 5 10 6 60 m V6000TV E 3 00 2 45 6 00 9 00 m V6000TV 3 00 2 45 6 00 9 00 m V6000TVH 3 00 2 45 6 00 7 50 m Transport speed 0 20 km h Operating speed 0 30 m min Paving height 100 300 mm Max grain size 40 mm Theoretical paving performance 750 t h ...

Page 44: ...i spin control Brakes Travel drive brake hydraulic parking brake Make type Cummins QSB 6 7 C173 Version 6 cylinder diesel engine water cooled Performance 129 KW 175PS at 2200 rpm Pollutant emissions in co ordination with Stage IIIa Tier 3 Fuel consumption full load Fuel consumption 2 3 load 36 0 l h 24 0 l h Fuel tank capacity See chapter F Make type Cummins QSB 6 7 C173 Version 6 cylinder diesel ...

Page 45: ...co ordination with Stage IIIb Tier 4i Fuel consumption full load Fuel consumption 2 3 load 33 5 l h 22 4 l h Fuel tank capacity See chapter F Make type Cummins QSB 6 7 C173 Version 6 cylinder diesel engine water cooled Performance 129 KW 175 PS at 2200 rpm Pollutant emissions in co ordination with Stage IIIb Tier 4i Fuel consumption full load Fuel consumption 2 3 load 33 5 l h 22 4 l h Fuel tank c...

Page 46: ...consumption full load Fuel consumption 2 3 load 33 5 l h 22 4 l h Fuel tank capacity See chapter F AdBlue DEF consumption approx 5 of fuel consumption Make type Cummins QSB 6 7 C173 Version 6 cylinder diesel engine water cooled Performance 129 KW 175 PS at 2200 rpm Pollutant emissions in co ordination with Stage IV Tier 4final Fuel consumption full load Fuel consumption 2 3 load 33 5 l h 22 4 l h ...

Page 47: ...inlet height outside 585 mm Hopper width outside open 3 460 mm Type Dual conveyor belt Width 2 x 580 mm Conveyors Left and right auger separately controllable Drive Hydrostatic continuously controllable Conveying volume controller Fully automatic via configurable switching points Auger diameter 380 mm Drive Hydrostatic central drive o hydrostatic external drive o Continuously variable regardless o...

Page 48: ...top Screed stop with pretensioning max pressure 50 bar During paving Screed charging Screed relieving max pressure 50 bar Levelling system Mechanical grade control Optional systems with and without slope control On board voltage 24 V Batteries 2 x 12 V 88 Ah Generator o 19 kVA 400 V 25 kVA 400 V Operation 5 C 45 C Storage 5 C 45 C ...

Page 49: ...er of injuries Never remove any warnings or information signs from the vehicle Damaged or lost warning or information signs must be replaced immediately Make yourself familiar with the meaning and position of the warning and information signs Comply with all further information in these instructions and in the safety manual CAUTION ...

Page 50: ...B 22 22 21 22 21 22 21 11 6 52 51 50 2 1 26 28 29 25 3 32 31 30 3 54 20 60 8 22 22 53 14 4 5 27 1 6 52 23 15 24 ...

Page 51: ...B 23 71 70 40 41 42 xxxxxxxxxxxxxxxxx 10 9 10 73 12 12 13 9 ...

Page 52: ... engine and remove the ignition key before per forming any maintenance and repair work If the drive engine is left running or func tions are switched on this can cause se vere or fatal injuries Switch the engine off and remove the ignition key 3 Warning Danger of crushing Crushing points can cause severe or fatal injuries Maintain a safe distance from the danger area 4 Warning Hot surface Risk of ...

Page 53: ...atal injuries The traction system brake must be re leased before towing Always observe the operating instruc tions 9 Caution Possible collision of parts The ratchet lever must always be swivelled in Always observe the operating instructions 10 Caution Possible collision of parts The Powermoon tripod must be mount ed correctly Always observe the operating instructions 11 Warning Danger from running...

Page 54: ...ed with water Handling tyres filled with water incorrect ly can cause severe to fatal injuries Always observe the operating instruc tions 14 Maintenance for the starter batteries Maintenance work has to be carried out to the starter batteries Comply with the maintenance instructions 15 Warning Possible damage to the engine electronics After turning the engine off the on board voltage may not be sw...

Page 55: ...s only permitted at these lifting points 22 Lashing point Lashing the machine is only permitted at these points 23 Main battery switch Position of the main battery switch 24 Diesel fuel Position of the filling point 24 Diesel fuel sulphur level 15 ppm Position of the filling point specification 25 Fuel drainage point Position of the drainage point ...

Page 56: ...n of the filling and control point 28 Hydraulic oil Position of the filling point 29 Hydraulic oil level Position of the control point 30 Engine oil drainage point Position of the drainage point 31 Gearbox oil Position of the filling and control point 32 Gear oil drainage point Position of the drainage point ...

Page 57: ...itive symbols warning symbols No Pictogram Meaning 40 CE sound output level No Pictogram Meaning 50 Wear ear protectors 51 Do not enter the area 52 Do not spray the area or component with water 53 Warning on dangers posed by batteries 54 First aid kit ...

Page 58: ...mmation Avoid contact with the human body also avoid inhaling the vapours and seek medical advice if feeling unwell N Environmentally hazardous sub stance May cause immediate or delayed danger to the eco system when released into the environment Do not release into the sewage system ground or environment depending on hazard potential Comply with special disposal regulations Diesel fuel complies wi...

Page 59: ...nly at crown adjustment zero Cross beam lock only for transportation Do not enter or work under screed only secured with screed lock for transportation 71 Attention danger of high voltage in vehicle electrical system Disconnect batteries and electronics dur ing welding work or when charging the batteries or use a service watchdog D978000024 in accordance with the cor responding instruction manual ...

Page 60: ...B 32 No Pictogram Meaning 73 Overview Tyre pressure working width speed preselection 73 Overview Tyre pressure working width speed preselection ...

Page 61: ... Designation 1 Paver finisher type 2 Year of construction 3 Operating weight incl all extension parts in kg 4 Maximum permitted total weight in kg 5 Max permissible load on the front axle in kg 6 Max permissible load on the rear axle in kg 7 Maximum permissible axle load of the trailer axle in kg o 8 Rated performance in kW 9 Product identification number PIN 1 3 5 7 9 2 8 4 6 ...

Page 62: ...B 34 6 8 Explanation of 17PIN serial number A Manufacturer B Family Model C Check letter F Serial number 10002014JHG002076 A B C F ...

Page 63: ...gine type plate 1 is affixed on top of the engine The type plate states the engine type serial number and engine data Please state the engine number of the engine when ordering spare parts See also operating instructions for the engine ...

Page 64: ... LWA 106 1 dB A Sound pressure level at the vehicle 7 2 Operating conditions during measurement The diesel engine was running at maximum speed The screed was lowered into working position The tamper and the vibrator were running at min 50 of their max imum speed the augers at min 40 and the conveyors at min 10 of their maxi mum speed 7 3 Measuring point configuration Hemispherical measuring surfac...

Page 65: ...6 1 dB A Sound pressure level at the vehicle 7 5 Operating conditions during measurement The diesel engine was running at maximum speed The screed was lowered into working position The tamper and the vibrator were running at min 50 of their max imum speed the augers at min 40 and the conveyors at min 10 of their maxi mum speed 7 6 Measuring point configuration Hemispherical measuring surface with ...

Page 66: ...ents of the EMC Directive 2004 108 EC Interference emission according to DIN EN 13309 35 dB μV m for frequencies of 30 MHz 1GHz measured at a distance of 10 m 45 db μV m for frequencies of 30 MHz 1 GHz measured at a distance of 10 m Interference immunity against electrostatic discharge ESD according to DIN EN 13309 The paver finisher did not show any discernible reactions to contact discharges of ...

Page 67: ... Germany gas bottles must not be transported on the paver finisher or on the screed Disconnect the gas bottles from the gas system and protect them with their caps Use a separate vehicle to transport them When loading via ramps there is a risk that the machine will slip tilt or overturn Drive carefully Keep people away from the danger area Additional stipulations for transportation on public roads...

Page 68: ...ust be taken into consideration when selecting the attachment and loading equipment 2 1 Preparations Prepare the paver finisher for transportation see chapter D Remove all overlaying or loose parts from finisher and screed see also Screed operating instructions Store these parts in a safe place m Move the auger to the uppermost position to avoid collisions f When screed is operated with the option...

Page 69: ... lock Activate set up mode Close the hopper lids Engage both hopper transport safeguards Lift the screed Fully extend the levelling cylinder Retract the screed parts until the screed matches the basic width of the paver finisher Deactivate set up mode ...

Page 70: ...ble for securing loads positive fit force connection diagonal lashing etc in accordance with the specific transport vehicle m The low loader must have the necessary number of lashing points with a lashing strength of LC 4 000 daN m The total height and total width must not exceed the maximum permissible dimensions m The ends of lashing chains and straps must be secured to prevent them working loos...

Page 71: ...C 13 5 3 2 Driving onto the low bed trailer f Make sure that there are no persons in the danger area during loading Use the work gear and low engine speeds to drive onto the low bed trailer ...

Page 72: ...force and load rating m Always tighten the lashing chains and straps hand tight 100 150 daN m Lashing equipment must be checked by the user for any signs of damage before use On detecting any signs of damage that affect safety the lashing equipment must be withdrawn from further use Lashing chain permissible lashing force LC 4 000 daN Lashing straps permissible lashing force LC 2 500 daN Shackles ...

Page 73: ... of gravity of the paver finisher Comply with the following if the paver finisher has to be placed in the front section of the low bed trailer B for load distribution reasons or on account of the length of the paver finisher The paver finisher must stand freely if the push rollers would only touch the goose neck half way up C There must be a positive fit between the paver finisher push rollers and...

Page 74: ...ort safeguards 2 on both sides Position the non slip mats under the screed across the whole width of the vehicle 3 and lower the screed Switch off the paver finisher Attach and secure the protective hood 4 to the operating panel Lower the roof and set the retainers 5 properly on both sides Fold up the walkway plates of the screed and fasten on both sides using lashing straps 6 and any possibly exi...

Page 75: ...ashing points on the paver finisher and on the low load trailer Fasten the lashing chains as shown m The lashing angles should be ß between 6 55 and a between 20 65 Step 2 fasten lashing chains at the side m Diagonal lashing secures the wheeled paver at the front and sides using the lashing points on the paver finisher and on the low load trailer Fasten the lashing chains as shown ...

Page 76: ...using the lashing points on the paver finisher eyebolts and on the low load trailer Fasten the lashing straps as shown Screw the supplied eyebolts 7 first of all in the holes provided in the arms A Alternatively additional lashing points 8 are provided on the chassis at the rear These should be used preferably for transports without screed without arms 7 8 ...

Page 77: ...finisher at the rear using the lashing points on the paver finisher and on the low load trailer Fasten the lashing straps as shown Step 2 fasten lashing chains m Diagonal lashing secures the paver finisher at the rear using the lashing points on the paver finisher and on the low load trailer Fasten the lashing chains as shown ...

Page 78: ...rd Release the latch 1 to move the con trol platform A The latch must be fixed when the control platform is set in the middle and during transport m To be able to set the lock the platform must be positioned centrally above the vehicle frame 1 ...

Page 79: ... Protective roof Lift the screed to the transportation position Start the engine and drive from the trailer at a low engine traction speed Park the paver finisher in a secure spot lower the screed and switch off the engine Remove the key and or cover the operating panel with the protective hood and secure it ...

Page 80: ...b is at the bottom wheeled paver Driver s seats swivelled to middle setting and in lowest position Backrests and armrests of driver s seats tilted forwards Front and side windows closed Engine hood and lateral flaps closed Rotary beacon swivelled inwards and in lowest setting Caution Possible damage to parts The following measures must be ensured before transport After lowering the roof the lock t...

Page 81: ...ust pipe is lowered or raised to gether with the roof Connect the pump lever 1 to the pump 2 Tighten bolts 3 on both sides of the roof Operate the pump lever 1 until the roof has reached the upper or lower limit position Set bolts 3 in the respective posi tion on both sides of the roof 5 1 2 3 ...

Page 82: ...or loose parts from finisher and screed see also Screed op erating instructions Store these parts in a safe place f When screed is operated with the optional gas heating system Remove the gas bottles of the screed heater Close main shut off valves and bottle valves Turn off the valves on the bottles and remove the gas bottles from the screed Transport the gas bottles on a second vehicle heed all a...

Page 83: ...vate set up mode Close the hopper lids Engage both hopper transport safeguards Lift the screed Fully extend the levelling cylinder Retract the screed parts until the screed matches the basic width of the paver finisher Extend crossbeam lock Deactivate set up mode ...

Page 84: ...eration Buttons Set the fast slow switch to Hare if necessary Turn the preselector to zero Swivel the drive lever to maximum f The vehicle already advances slightly on deflecting the drive lever Adjust required vehicle speed with the preselector To stop the vehicle swivel the drive lever to the middle setting and set the preselector to zero 1 ...

Page 85: ...y is dependent on the screed which is mounted Danger from suspended loads Crane and or lifted vehicle can tip when lifted and cause injuries The vehicle may only be raised at the marked l ifting points Heed the operating weight of the vehicle Do not enter the danger zone Use only lifting gear that can bear the load Do not leave any load or loose parts on the vehicle Comply with all further informa...

Page 86: ...ed is located in the area of the front edge 3 of the rear wheel Secure vehicle wherever it is parked up Engage the transport safeguards Remove any attachments and extension parts from the paver finisher and the screed until the basic width has been attained Take off all protruding or loose parts and the gas bottles of the screed heater see chapters E and D Lower the protective roof o 1 2 3 ...

Page 87: ...ear to the four attachment points 1 2 m The max permissible attachment point load at the attachment points is 73 5 kN m The permissible load applies in the vertical direction m Make sure that the paver finisher remains in a horizontal position during transportation ...

Page 88: ... finisher and the screed until the basic width has been attained A Two high pressure cartridges 6 are lo cated on both of the travel drive pumps 5 The following activities must be carried out to activate the towing function Loosen lock nut 7 half a turn Screw in the bolt 8 until increased re sistance occurs Then screw the bolt a further half turn into the high pressure cartridge Tighten the lock n...

Page 89: ...y While pumping next step check that the knob remains in the pressed position Actuate lever 4 of hand pump until sufficient pressure has been built up and traction system brakes have been released Attach the tow bar to the coupling 9 located in the bumper A Now carefully and slowly tow the paver finisher out of the construction area m Only ever tow the shortest distance to the means of transport o...

Page 90: ...oad is 200 kN m On completion of the towing process restore the initial status m Only release the traction system brakes when the machine is sufficiently secured against accidental rolling or is already properly connected to the towing vehicle 9 ...

Page 91: ...ition key and the main switch 1 and take it with you do not hide them somewhere on the machine Protect the operating panel with the dust cover 2 and lock it Store loose parts and accessories in a safe place Caution Possible damage to the engine electronics After the drive engine is switched off the on board voltage may not be switched off until after a period 100 seconds main switch Always observe...

Page 92: ...em from tilling over and rolling or sliding away f Roller type jacks must not be moved when under load f Chocks or supporting beams positioned so that they cannot be shifted or tilted must be adequately dimensioned and be able to take the corresponding weight f There must not be anyone on the vehicle while it is being lifted f All raising and lowering work must be carried out uniformly with all hy...

Page 93: ... Always make sure during work that no one is endangered by the vehicle Ensure that all protective covers and hoods are fitted and secured accordingly Immediately rectify damage which as been ascertained Operation must not be continued when the vehicle is defective Do not let any persons ride on the paver finisher or the screed Remove obstacles from the road and the work area Always try to choose a...

Page 94: ... or conveying vehicle parts Rotating or conveying vehicle parts can cause severe or fatal injuries Do not enter the danger zone Do not reach into rotating or conveying parts Only wear close fitting clothing Comply with the warning and information signs on the vehicle Stop the engine and remove the ignition key for any main tenance work Comply with all further information in these instructions and ...

Page 95: ...sk on starting the diesel engine auger and conveyor conveying function are set to the STOP function in the case of EMERGENCY STOP or restarting the control system If settings are changed when the diesel engine is stopped AUTO or MANUAL these are reset to STOP on starting the diesel engine ...

Page 96: ...D 13 4 10 13 16 15 17 11 12 9 8 7 ...

Page 97: ...he screed or other actions are then no longer possible Danger of accident The emergency stop button does not shut off the gas heat er system o Close the main shut off valve and the valves on the bottles by hand To restart the engine the button must be pulled out again 11 Ignition lock To activate the ignition voltage by turning the key Switch off by turning the key back to its starting position A ...

Page 98: ...D 13 6 10 13 16 15 17 11 12 9 8 7 ...

Page 99: ...d position Screed motion tamper vibration on travel drive on increase speed until the stop is reached A Use the preselector to set the maximum speed f The vehicle speed cannot be reduced to 0 with the preselector The vehicle advances slightly with deflect ed drive lever even if the travel drive preselector is set to zero A If the engine is started with the drive lever pivoted out the travel drive ...

Page 100: ...D 13 8 10 13 16 15 17 11 12 9 8 7 ...

Page 101: ... The vehicle advances slightly with deflect ed drive lever even if the travel drive preselector is set to zero 16 Steering wheel The steering wheel movement is transferred hydraulically to the front wheels f Take the special steering ratio into consideration when transporting the machine through tight curves approx 3 turns for a full steering lock Danger of accident 17 Horn Press in the case of em...

Page 102: ...D 13 10 18 19 20 21 ...

Page 103: ...k For switching on the rear working lights Switch OFF by pressing the button again f Avoid dazzling other road users 20 Auger compartment working lights ON OFF o Button with detent switch function and LED feedback for switching on the auger compartment working lights Switch OFF by pressing the button again 21 Rotary beacon ON OFF o Button with detent switch function and LED feedback For switching ...

Page 104: ...D 13 12 22 23 24 25 ...

Page 105: ...wipers Switched OFF with time control 24 Move control platform to the left Pushbutton function with LED feedback To move the control platform to the left m The platform lock must be released before moving the control platform f On actuation heed danger zones of moving parts of the vehicle 25 Move control platform to the right Pushbutton function with LED feedback To move the control platform to th...

Page 106: ...D 13 14 26 27 28 ...

Page 107: ... filling pump Switch OFF by pressing the button again 27 Seat heating ON OFF o Button with detent switch function and LED feedback For switching on the seat heating Switch OFF by pressing the button again 28 Extraction ON OFF o Detent switch function and LED feedback To actuate the asphalt fume control system Switch OFF by pressing the button again ...

Page 108: ...D 13 16 29 ...

Page 109: ...f description 29 Parking brake Buttons with detent switch function and LED feedback for activating the parking brake when the vehicle is stationary A The parking brake must be deactivated to start the drive the vehicle away again ...

Page 110: ...D 13 18 33 32 ...

Page 111: ...on again switches the function off LED ON and the machine is accelerated to the speed set by the drive lever and the preselection po tentiometer A If the speed has been reduced to zero the drive lever first has to be put back into its zero position 33 Travel drive fast transport gear Buttons with detent switch function and LED feedback A On restarting the speed is set to operating speed A When act...

Page 112: ...D 13 20 35 34 36 37 ...

Page 113: ... there is only limited space at one side or when obstacles obstruct truck unloading f On actuation heed danger zones of moving parts of the vehicle 36 Open hopper left Pushbutton function To open the left half of the hopper A If the hoppers are hydraulically actuated at the same time both the left and the right switch can be used for actuation f On actuation heed danger zones of moving parts of th...

Page 114: ...D 13 22 38 40 41 39 42 ...

Page 115: ...and understand the system Comply with all further information in the operating instructions and in the safety manual Pos Designation Brief description LED display 38 Tell truck to reverse Pushbutton function with LED feedback To change over to the Start Revers ing signal GREEN SIGNAL Press button again to change signal over to Stop Button LED 39 on RED SIGNAL Press button once more to switch again...

Page 116: ...D 13 24 38 40 41 39 42 ...

Page 117: ...l truck to End Tipping lower truck hopper tell truck to Detach Depart Pushbutton function with LED feedback To change over to the End Tipping signal YELLOW SIGNAL running light descending Press button again to change signal over to Pause YELLOW SIGNAL flashing A The button LED button LED 40 flash es in the PAUSE MODE Press button once more to switch again to Start Tipping signal YELLOW SIGNAL runn...

Page 118: ...D 13 26 38 40 41 39 42 ...

Page 119: ...se for truck to approach GREEN SIGNAL A The truck is detected by a laser sensor at a distance of 6 m between the paver and the material truck GREEN SIGNAL flashing A The flashing frequency of the display in creases with decreasing distance be tween paver and material truck On reaching the preset minimum dis tance the signal changes over to STOP RED SIGNAL A The minimum distance is adjusted in the ...

Page 120: ...D 13 28 44 43 45 46 ...

Page 121: ...e configurations with a screed which cannot be extended f On actuation heed danger zones of moving parts of the vehicle 45 Retract left screed Pushbutton function To retract the left half of the screed A This function is not used in vehicle configurations with a screed which cannot be extended f On actuation heed danger zones of moving parts of the vehicle 46 Retract right screed Pushbutton functi...

Page 122: ...D 13 30 48 52 50 47 51 49 ...

Page 123: ... A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 48 Right conveyor AUTO Button with detent switch function and LED feedback The conveying function of the right conveyor is switched on when the drive lever is swivelled out and is continuously controlled via the material limit switch es in the material tunnel Switch OFF by press...

Page 124: ...D 13 32 48 52 50 47 51 49 ...

Page 125: ... A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 50 Right conveyor MANUAL Button with detent switch function and LED feedback The function of the right conveyor is permanently switched on at full conveying rate and is activated de activated with the material limit switch in the material tunnel Switch OFF by pressing the button...

Page 126: ...D 13 34 48 52 50 47 51 49 ...

Page 127: ...moves towards the hopper for approx 3 5 seconds f On actuation heed danger zones of moving parts of the vehicle 52 Reverse right conveyor Pushbutton function The conveying direction of the conveyor can be re versed in order to slightly reverse paving material for example which may be present in the material tunnel A The function can only be triggered in the Auto mode when the vehicle is moving A T...

Page 128: ...D 13 36 54 58 56 53 57 55 ...

Page 129: ...function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 54 Right auger AUTO Button with detent switch function and LED feedback The conveying function of the right half of the auger is switched on when the drive lever is swivelled out and is continuously controlled via the material limit switch es in the material tunnel Switch OFF by pressing th...

Page 130: ...D 13 38 54 58 56 53 57 55 ...

Page 131: ... A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 56 Right auger MANUAL Button with detent switch function and LED feedback The conveying function of the right half of the auger is switched on continuously with full delivery capacity without material control via the limit switches Switch OFF by pressing the button again A The f...

Page 132: ...D 13 40 54 58 56 53 57 55 ...

Page 133: ...e switched to AUTO or MANUAL A On manual triggering the automatic function is overrid den with reduced delivery capacity 58 Right auger MANUAL conveying direction inwards Pushbutton function To manually trigger the conveying function for the right half of the auger conveying direction inwards A For manual triggering the auger function must be switched to AUTO or MANUAL A On manual triggering the a...

Page 134: ...D 13 42 60 59 ...

Page 135: ... permanently ON In working gear To lock all detent functions relevant to paving Despite Auto settings in the individual functions these are not activated when the drive lever is swivelled out Push button functions can be carried out LED flashes Switch OFF by pressing the button again A The preset vehicle can be relocated and released at the new paving location The paving process is continued on sw...

Page 136: ...D 13 44 64 61 62 66 65 63 ...

Page 137: ...he displayed arrow direction A This function is also activated when the remote control is not connected 62 Raising lowering auger o Button with detent switch function and LED feedback For hydraulic adjustment of the auger height Switch OFF by pressing the button again A The height can be read on the scales to the left and the right of the auger crossbeam support Rule of thumb Paving thickness plus...

Page 138: ...D 13 46 64 61 62 66 65 63 ...

Page 139: ...ust the selected function in the corresponding direction f On actuation heed danger zones of moving parts of the vehicle 65 Adjustment but ton Extend lower on left Pushbutton function To adjust the selected function in the corresponding direction f On actuation heed danger zones of moving parts of the vehicle 66 Adjustment but ton Extend lower on right Pushbutton function To adjust the selected fu...

Page 140: ...D 13 48 68 67 ...

Page 141: ...function is automatically switched off f On actuation heed danger zones of moving parts of the vehicle 68 Set up mode cleaning mode o Detent switch function and LED feedback Set up mode When the vehicle is stationary this function enables all operating functions which are only activated when the drive lever is swivelled out vehicle driving to be started up A The main function switch must be set to...

Page 142: ...D 13 50 70 69 ...

Page 143: ...essed When the button is re leased the screed is held in the stop paving relief pressure position LED ON m Screed may lower slowly Resting function Press the button briefly LED ON the screed is lowered Press the button briefly again LED OFF the screed is stopped Screed floating position Pressing the button switches the LED ON and the screed is in readiness in the floating position which is activat...

Page 144: ...D 13 52 72 71 ...

Page 145: ...in function switch must be set to the OFF position A The function is preset in conjunction with the Set up mode button 72 Vibration screed specific Button with detent switch function and LED feedback Vibration ON and OFF function Activation is carried out by swivelling the drive lever out Switch OFF by pressing the button again A The main function switch must be set to the OFF position A The funct...

Page 146: ...D 13 54 74 73 ...

Page 147: ...eed relieving and screed charging To preset the hydraulic oil pressure switch this button and the Set up mode button to ON 74 Screed charging Button with detent switch function and LED feedback For relieving the screed to influence the traction force and compaction ratio Switch OFF by pressing the button again or switching between screed relieving and screed charging To preset the hydraulic oil pr...

Page 148: ...D 13 56 76 75 ...

Page 149: ...beam lock m Before retracting and extending the lock raise the crossbeams slightly over the locking bolts raise the screed 76 Retract cross beam lock o Pushbutton function with LED feedback To hydraulically retract the screed lock m Before retracting and extending the lock raise the crossbeams slightly over the locking bolts raise the screed ...

Page 150: ...D 13 58 78 77 ...

Page 151: ...g condition current position of the corre sponding functions and components must be saved ini tially for later use See display description Drive lever 13 in neutral position road speed 0 Set up mode 68 OFF Pos Designation Brief description 77 Set Set assist o Pushbutton function with LED feedback To set up the transport condition Press and hold button LED flashes until comple tion of all functions...

Page 152: ...D 13 60 3 Remote control ...

Page 153: ...s A and B are assigned to either the auger or the conveyor control system The relevant element which is con trolled is indicated by an illuminated symbol C m Important Do not disconnect remote controls during operation This causes the paver finisher to be shut down ...

Page 154: ...D 13 62 121 120 121 ...

Page 155: ...lifting the screed or other actions are then no longer possible Danger of accident The emergency stop button does not shut off the gas heat er system Close the main shut off valve and the valves on the bottles by hand To restart the engine the button must be pulled out again 121 Remote control connection cable Connect the plug to the screed A Whether this involves the left hand or the right hand r...

Page 156: ...D 13 64 122 124 125 123 125 122 124 ...

Page 157: ...on when the drive lever is swiv elled out and is continuously controlled via the mate rial limit switches Switch OFF by pressing the button again A The function is shut off by pressing the EMERGENCY STOP button or restarting the vehicle A The main function switch operating panel locks the conveying function 124 Auger Reversing mode Pushbutton function The auger s conveying direction can be reverse...

Page 158: ...D 13 66 122 124 125 123 125 122 124 ...

Page 159: ...Pushbutton function Plus minus buttons for adjusting the delivery capacity The delivery capacity is slowed down or speeded up depending on the length of time for which the button is pressed A The auger function must be switched to AUTO or MANUAL for making the adjustment ...

Page 160: ...D 13 68 122 124 125 123 125 122 124 ...

Page 161: ...the conveyor is switched on when the drive lever is swivelled out and is continuously controlled via the material limit switches Switch OFF by pressing the button again A The function is shut off by pressing the EMERGENCY STOP button or restarting the vehicle A The main function switch operating panel locks the conveying function 128 Conveyor Reversing mode Pushbutton function The conveying direct...

Page 162: ...D 13 70 122 124 125 123 125 122 124 ...

Page 163: ...Pushbutton function Plus minus buttons for adjusting the delivery capacity The delivery capacity is slowed down or speeded up depending on the length of time for which the button is pressed A The conveyor function must be switched to AUTO or MANUAL for making the adjustment ...

Page 164: ...D 13 72 131 132 133 130 ...

Page 165: ...t Left levelling cylinder Pushbutton function To retract and extend the levelling cylinder on the cor responding side of the vehicle A On adjustment note the levelling display in the remote control display A For direct adjustment the levelling function must be set to MANUAL In AUTO operating mode adjustment is carried out af ter confirming the enter button 133 133 Enter Pushbutton function For con...

Page 166: ...D 13 74 135 136 137 134 ...

Page 167: ...t Right levelling cylinder Pushbutton function To retract and extend the levelling cylinder on the cor responding side of the vehicle A On adjustment note the levelling display in the remote control display A For direct adjustment the levelling function must be set to MANUAL In AUTO operating mode adjustment is carried out af ter confirming the enter button 137 137 Enter Pushbutton function For co...

Page 168: ...D 13 76 140 138 140 139 ...

Page 169: ...mote control display 139 Extend retract screed Pushbutton function To retract and extend the screed half on the corre sponding side of the vehicle A This function is not used in vehicle configurations with a screed which cannot be extended f On actuation heed danger zones of moving parts of the vehicle 140 Horn Press in the case of emergencies and to indicate when the ve hicle starts to move A The...

Page 170: ...D 13 78 ...

Page 171: ...D 22 1 D 22 Operating the display ...

Page 172: ...n a menu Press to release the adjustment of a parameter to confirm a parameter adjustment to confirm a selection possibility B Home button To show the home menu directly C Upwards button To show the higher level menu higher level display D Function buttons To select the menus assigned in the display area D1 To activate the functions assigned in the display area D1 E Function buttons To select the ...

Page 173: ...a status warning or error message A Detailed explanations for the individual displays can be found in the section Symbols for status warning and error messages Colour code Explanation RED error message Reports a serious fault that must be checked and rec tified immediately YELLOW warning message Reports a current condition that needs to be observed or rectified at short notice to ensure correct wo...

Page 174: ...D 22 4 1 1 Menu operation procedure for adjusting parameters A B C ...

Page 175: ... Press button B to open the Screed Heater menu Turn jog dial C to make the cursor appear A A blue frame appears around the temperature parameter Press jog dial C to activate the adjustment Turn jog dial C in the corresponding direction to reach the required temperature Press jog dial C to adopt the adjusted value A The blue frame around the temperature parameter disappears ...

Page 176: ...ars around the top adjustment parameter in the menu Turn jog dial C in the corresponding direction until the blue frame is around the required adjustment parameter Press jog dial C to activate the parameter adjustment Turn jog dial C in the corresponding direction to reach the required value Press jog dial C to adopt the adjusted value C ...

Page 177: ...ial to activate the parameter adjustment A A blue frame appears around the top selection possibility in the menu Turn jog dial in the corresponding direction until the blue frame is around the re quired selection possibility Press jog dial to activate the selection possibility ...

Page 178: ...vel left right 6 Actual temperature of the screen heater C F A The display shows the average temperature of all screed sections A Currently heated screed sections appear coloured in the corresponding graphic 7 Extension distance extendable part screed left cm inch o 8 Extension distance extendable part screed right cm inch o 9 Course thickness screed left cm inch o 10 Course thickness screed right...

Page 179: ...e reset to measure the overall width 14 Extension distance levelling cylinder left cm inch o 15 Extension distance levelling cylinder right cm inch o 16 Type of material control being used 17 Truck Assist control o 18 Distance travelled counter m ft 19 Time of day hh mm AM PM 20 Menu display symbol ...

Page 180: ...g sub menus 1 Show Home functions Quick Settings 2 Call Engine Speed menu Engine measured value display sub menus 3 Paving Parameters menu sub menus 4 Camera display menu sub menus o 5 Error Memory menu sub menus 6 Basic menu sub menus 1 2 3 4 5 6 ...

Page 181: ...D 22 11 A If the corresponding function button of an opened sub menu is pressed again the Home menu appears and the sub menu display remains 2x ...

Page 182: ...A Depending on the vehicle equipment the position 1 can have two different functions 1 1 Eco mode function The engine speed is constantly regulated to 1600 rpm 1 2 Vario Speed function The engine speed is regulated automatically depending on the load 2 Delayed tamper start function On swivelling the drive lever the tamper function is only activated once a defined time has elapsed 3 Delayed screed ...

Page 183: ...s 6 Save function Set Assist The working condition current position of the corresponding functions and com ponents is saved for later use A As confirmation the display changes for 5 to 10 seconds during saving A The functions and elements for the Set Assist function are selected in the corresponding menu A The Set Assist function prepares the paver to relocate to another section of road works or f...

Page 184: ...s of 50 the engine speed is adapted directly 2 Actual engine speed 3 Engine oil pressure bar 4 On board voltage V 5 Engine coolant temperature C F 6 Engine operating hours h 7 Fuel consumption l h o Open the following sub menus 8 Material Management measured value display 9 Screed Heater adjustment and display menu o 10 Paving Area Automatic Steering Unit menu o 11 Front wheel drive measured value...

Page 185: ...y Menu for checking the following parameters 1 Paving material level conveyor left 2 Paving material level conveyor right 3 Paving material level auger left 4 Paving material level auger right 5 Tamper speed n min 6 Vibrations speed n min 2 3 6 1 5 4 ...

Page 186: ...re display and adjustment parameters A Press encoder A to start the editing menu A Setting range 50 180 C 2 Average actual temperature of all screed sections C F 3 Actual temperature basic screed left C F 4 Actual temperature basic screed right C F 5 Actual temperature extendable part extension parts left C F 6 Actual temperature extendable part extension parts right C F 5 2 4 6 1 3 ...

Page 187: ...0 seconds during reset 2 Steering monitoring is used for distance control scanning reference Reset reference to zero Select function 2 1 with the job dial and press to reset A As confirmation the display changes for 5 to 10 seconds during reset A Ideal distance scanning reference is the value 0 in display 2 Excursions indicate increased or reduced distances A If necessary carry out correction via ...

Page 188: ...D 22 18 Front wheel drive measured value display o Display of the power provided for the front wheel drive 1 Power display left front wheel drive 2 Power display right front wheel drive 2 1 ...

Page 189: ...eration A Necessary regeneration is indicated by the regeneration warning sign 1a A Please heed the notes in the Terminal error messages section A When the function is activated the HEST warning sign 1a comes on permanently and the regeneration warning sign 1b flashes A Particulate filter regeneration takes about 20 60 minutes m Regeneration may only be carried out if the vehicle is parked correct...

Page 190: ...ter regeneration can occur immediately after being enabled again Danger from particulate filter regeneration Improper particulate filter regeneration can cause severe to fatal injuries Keep the outlet of the exhaust pipe out of the reach of peo ple and of objects that can burn melt or explode There may not be any people or objects within a radius of 0 6 m of the exhaust outlet There may not be any...

Page 191: ...paving speed 1d Binder course high paving speed 1e Foundation A The speeds for every course thickness parameter have been stored in the factory for all conveying and compacting elements Depending on the course thickness the conveying rate increases slowly or faster at the start of paving Preferred parameters or parameters configured to the paving material can be saved in the memory for later use A...

Page 192: ...splay and adjustment parameters 6 Nominal tamper speed n min display and adjustment parameters 7 Nominal vibration speed n min display and adjustment parameters A Tamper and vibration range depending on screed type A If the settings are not saved an adjusted parameter remains valid until another course thickness is chosen This also applies when restarting the vehicle 7 6 4 3 2 5 1 1a 1b 1c 1d 1e ...

Page 193: ...confirmation the display changes for 5 to 10 seconds during loading 10 Parameter Reset Load Factory Settings function A Firstly the system requests reset confirmation Press the button again for a reset within 5 seconds As confirmation the display changes for 5 to 10 seconds during reset Open the following sub menus 11 Overview Course Thickness Parameters 7 6 4 3 2 5 1 8 9 10 11 ...

Page 194: ... Overview Course Thickness Parameters Menu for viewing the speeds saved for all conveying and compacting elements ac cording to the course thickness parameters Back to the main menu 1 Paving Parameters menu 1 ...

Page 195: ...amera display menu o Machine parts partly concealed from view can be displayed by the camera system A When this function is called up display camera 1 appears 1 Show camera 1 display 2 Show camera 2 display 2 1 ...

Page 196: ...1 2 Number of vehicle warning messages Open detailed display Vehicle Warning Messages 2 1 3 Number of engine error messages Open detailed display Engine Error Messages 3 1 4 System error display A Possibly notify customer service of the system error number displayed on your paver finisher the customer service department will then discuss with you how to proceed 2 1 3 4 1 1 2 1 3 1 ...

Page 197: ...y Error Messages With Travel Drive Stop Display of existing error messages in a table 1 Error code 2 Error description 3 Designation of the faulty part as per BMK EIC list A Press the job dial to scroll through the list 1 2 3 ...

Page 198: ...rror messages in a table 1 Error code 2 Error description 3 Designation of the faulty part as per BMK EIC list A Press the job dial to scroll through the list Delete list of error messages 4 A As confirmation the display changes for 5 to 10 seconds during deleting 1 2 3 4 ...

Page 199: ...rror Messages Display of existing error messages in a table 1 SPN code 2 FMI code 3 OC error frequency A All error messages can be identified in the section Error codes drive engine A Press the job dial to scroll through the list 1 2 3 ...

Page 200: ...for opening the following sub menus 1 Home menu Display and quick settings menu 2 Service menu Menu for service technician password required 3 Info Settings menu Menu for adjusting various functions 4 Info menu Menu for calling up stored information such as operating instructions etc 1 2 3 4 ...

Page 201: ...D 22 31 Service menu Password protected menu for various service settings ...

Page 202: ... 2 Software version of the display 3 Engine operating hours h 4 Next service interval h A If consultation with Technical Support is required for your vehicle always specify the software version Open the following sub menus 5 Screed set up menu 6 Paving Travel set up menu 7 Truck Assist Set Assist set up menu 8 Day Night Lighting set up menu 9 Display set up menu 5 6 7 8 9 1 2 3 4 ...

Page 203: ...mber of the screed type A If a different screed type has been con nected to the paver finisher the corre sponding setting must be carried out 2 Display and adjustment parameters for the screed heater 2 1 Electric heater 2 2 Gas heater 3 Display and adjustment parameters for Delayed Screed Start delay time sec A On swivelling the drive lever the floating function is only activated once an adjusted ...

Page 204: ...ubrication system 4 1 Shortened lubrication interval 4 2 Standard lubrication interval 4 3 Extended lubrication interval A If necessary the lubrication interval has to be adjusted to the prevailing paving situ ation and to the material 1 2 3 4 2 1 2 2 4 1 4 2 4 3 ...

Page 205: ... o A After closing the hopper lids the front hopper is only raised after the adjusted time has expired A Setting range 0 25 sec 2 Selection External Levelling L External levelling left side of the vehicle R External levelling right side of the vehicle A When External levelling is selected the toggle switches of the system s own remote control remain active 1 2 3 4 ...

Page 206: ...ehicle 2 Data display and control of the opposite side of the vehicle 3 Split screen on the remote controls simultaneous data display and operation of both sides of the vehicle possible o 4 Selection Steering Sensitivity o Low steering sensitivity Medium steering sensitivity High steering sensitivity 1 2 3 4 ...

Page 207: ...es paver truck 1 1 1 1 Shortened distance 1 2 1 2 Medium distance 1 3 1 3 Extended distance 2 Selection Set Assist A The selected elements are taken into account in executing the Set Assist function 2 1 Raise lower front hopper 2 2 Raise lower auger 2 3 Raise lower screed 2 4 Reverse conveyor 2 5 Retract extend crossbeam lock 2 6 Retract extend push rollers 2 7 Open close hopper 2 8 Position level...

Page 208: ...justing the illuminance of various control elements 2 Monitor brightness display and adjustment parameters 2 1 daytime light 2 2 nighttime light 3 Truck Assist display and adjustment parameters 3 1 daytime light 3 2 nighttime light 2 3 2 1 2 2 3 1 3 2 ...

Page 209: ...tem Language English German 2 Selection Units of measurement Metric Imperial US 3 Time display and adjustment parameters h h min min 24h PM AM 4 Date display and adjustment parameters dd mm yyyy Open the following sub menus 5 Camera display set up menu 6 Licence text display 1 3 4 5 2 6 ...

Page 210: ...the camera display 1 Brightness display and adjustment parameters 2 Contrast display and adjustment parameters 3 Colour display and adjustment parameters Setting range 0 100 Open the following sub menus 4 Display set up menu 5 Licence text display 1 2 3 4 5 ...

Page 211: ...D 22 41 Licence text display Display of the software licence text Open the following sub menus 1 Display set up menu 2 Camera display set up 1 2 ...

Page 212: ...g status of the vehicle permits Indicator lamp flashes Urgent maintenance level II Particular filter regeneration must be carried out as soon as possible The engine output may be automatically reduced under certain circumstances Indicator lamp flashes indicator lamp Engine malfunction is on permanently Urgent mainte nance level III Particulate filter regeneration is vitally necessary to avoid subs...

Page 213: ...s system is being cleaned by the engine f Keep the outlet of the exhaust pipe out of the reach of people and of objects that can burn melt or explode f There may not be any people or objects with in a radius of 0 6 m of the exhaust outlet f There may not be any objects or substances that can burn melt or explode within a radius of 1 5 m petrol wood paper plastic tex tiles pressurised cylinders hyd...

Page 214: ...rarily continue to be operated or in the case of serious faults should be shut down immediately to prevent further damage from occurring Each fault should be rectified as soon as possible A An error code query can be shown in the corresponding menu of the display A Lights up for a few seconds once the ignition has been switched on for checking purposes Hydraulic oil temperature indicator lamp Hydr...

Page 215: ...nding service A A maintenance interval is about to expire m Proceed immediately with maintenance to avoid subsequent damage Service overdue A A maintenance interval is overdue m Proceed immediately with maintenance to avoid subsequent damage ...

Page 216: ...ve been pressed Engine coolant temperature The engine temperature is too high m The engine performance will be throttled down automatically Driving mode remains possible Stop the paver finisher drive lever to the cen tre position let the engine cool down while idling Determine the cause and rectify if nec essary refer to Malfunctions section After cooling down to normal temperature the engine will...

Page 217: ...her with Error Message Hydrostatic travel drive oil pressure indicator m The oil pressure is insufficient Switch off the engine immediately For further possible faults see Engine s op erating instructions Emergency mode active Vehicle error The control unit reports one or several malfunc tions that cause the vehicle to shut down It may be possible to continue operating the vehicle in the emergency...

Page 218: ...D 22 48 2 1 Drive engine error codes A If a fault is detected on the engine this is shown by the corresponding indication 1 in the display 1 ...

Page 219: ... fault after decoding A Press the job dial to scroll through the list m It may be possible to continue operating the vehicle depending on the severity of the error The error should however be remedied quickly to prevent further damage A Engine malfunctions result in the engine stopping automatically to prevent further damage 1 2 3 ...

Page 220: ...D 22 50 Example C ...

Page 221: ...y engine shut down Display SPN 157 FMI 3 OC 1 Cause Cable break on sensor for rail pressure Effect Engine shut down Frequency Fault occurs for the 1st time m Notify customer service of the error number displayed on your paver finisher the cus tomer service department will then discuss the further procedure with you ...

Page 222: ...edal or Lever Position Sensor 1 Circuit Voltage below normal or shorted to low source 133 974 3 Red Remote Accelerator Pedal Position Remote Accelerator Pedal or Lever Position Sensor 1 Circuit Voltage above normal or shorted to high source 134 974 4 Red Remote Accelerator Pedal Position Remote Accelerator Pedal or Lever Position Sensor 1 Circuit Voltage below normal or shorted to low source 135 1...

Page 223: ...11 3 Amber Engine Coolant Level Coolant Level Sensor 1 Circuit Voltage above normal or shorted to high source 196 111 4 Amber Engine Coolant Level Coolant Level Sensor 1 Circuit Voltage below normal or shorted to low source 197 111 18 Amber Engine Coolant Level Coolant Level Data Valid But Below Normal Operating Range Moderately Severe Level 212 175 3 Amber Engine Oil Temperature 1 Engine Oil Temp...

Page 224: ...tput Device Driver Fan Control Circuit Voltage below normal or shorted to low source 249 171 3 Amber Ambient Air Temperature Ambient Air Temperature Sensor 1 Circuit Voltage above normal or shorted to high source 253 98 1 Red Engine Oil Level Engine Oil Level Data valid but below normal operational range Most Severe Level 256 171 4 Amber Ambient Air Temperature Ambient Air Temperature Sensor 1 Cir...

Page 225: ... high source 294 441 4 Amber Auxiliary Temperature 1 Auxiliary Temperature Sensor Input 1 Circuit Voltage below normal or shorted to low source 295 108 2 Amber Barometric Pressure Barometric Pressure Data erratic intermittent or incorrect 296 1388 14 Red Auxiliary Pressure 2 Auxiliary Pressure Sensor Input 2 Special Instructions 297 1388 3 Amber Auxiliary Pressure 2 Auxiliary Pressure Sensor Input...

Page 226: ...ft Speed Data Valid But Above Normal Operating Range Moderately Severe Level 351 3597 12 Amber ECU Power Output Supply Voltage 1 Injector Power Supply Bad intelligent device or component 352 3509 4 Amber Sensor supply volt age 1 Sensor Supply 1 Circuit Voltage below normal or shorted to low source 386 3509 3 Amber Sensor supply volt age 1 Sensor Supply 1 Circuit Voltage above normal or shorted to ...

Page 227: ...ating Range Moderately Severe Level 449 157 0 Red Engine Injector Metering Rail 1 Pressure Injector Metering Rail 1 Pressure Data valid but above normal operational range Most Severe Level 451 157 3 Amber Engine Injector Metering Rail 1 Pressure Injector Metering Rail 1 Pressure Sensor Circuit Voltage above nor mal or shorted to high source 452 157 4 Amber Engine Injector Metering Rail 1 Pressure ...

Page 228: ...er Engine Fuel Delivery Pressure Fuel Delivery Pressure Sensor Circuit Voltage below normal or shorted to low source 553 157 16 Amber Engine Injector Metering Rail 1 Pressure Injector Metering Rail 1 Pressure Data Valid But Above Normal Oper ating Range Moderately Severe Level 554 157 2 Amber Engine Injector Metering Rail 1 Pressure Injector Metering Rail 1 Pressure Data erratic intermittent or in...

Page 229: ...ure Turbocharger 1 Compressor Intake Temperature Circuit Voltage above normal or shorted to high source 692 1172 4 Amber Engine Turbocharger 1 Compressor Intake Temperature Turbocharger 1 Compressor Intake Temperature Circuit Voltage below normal or shorted to low source 693 1172 2 Amber Engine Turbocharger 1 Compressor Intake Temperature Turbocharger 1 Compressor Intake Temperature Data erratic i...

Page 230: ...lenoid Driver Cylinder 2 Mechanical system not responding or out of adjustment 1142 653 7 Amber Engine Injector Cylinder 03 Injector Solenoid Driver Cylinder 3 Mechanical system not responding or out of adjustment 1143 654 7 Amber Engine Injector Cylinder 04 Injector Solenoid Driver Cylinder 4 Mechanical system not responding or out of adjustment 1144 655 7 Amber Engine Injector Cylinder 05 Inject...

Page 231: ...e High Engine Temperature Warning Relay Driver Diagnostic has detected an error Condition Exists 1515 91 19 Red Accelerator Pedal Position 1 SAE J1939 Multiplexed Accelerator Pedal or Lever Sensor System Received Network Data In Error 1539 1387 3 Amber Auxiliary Pressure 1 Auxiliary Pressure Sensor Input 1 Circuit Voltage above normal or shorted to high source 1548 657 5 Amber Engine Injector Cyli...

Page 232: ...talyst Missing Condition Exists 1668 1761 4 Amber Aftertreatment 1 Diesel Exhaust Fluid Tank Level Aftertreatment 1 Diesel Exhaust Fluid Tank Level Sensor Circuit Voltage below normal or shorted to low source 1669 1761 3 Amber Aftertreatment 1 Diesel Exhaust Fluid Tank Level Aftertreatment 1 Diesel Exhaust Fluid Tank Level Sensor Circuit Voltage above normal or shorted to high source 1673 1761 1 A...

Page 233: ...ource 1696 3513 4 Amber Sensor supply voltage 5 Sensor Supply 5 Voltage below normal or shorted to low source 1699 1761 2 Amber Aftertreatment 1 Diesel Exhaust Fluid Tank Level Aftertreatment 1 Diesel Exhaust Fluid Tank Level Sensor Data erratic intermittent or incorrect 1712 3363 18 Amber Aftertreatment 1 Diesel Exhaust Fluid Tank 1 Heater Aftertreatment 1 Diesel Exhaust Fluid Tank Heater Data Va...

Page 234: ... 1881 3251 4 Amber Aftertreatment 1 Diesel Particulate Filter Differential Pressure Aftertreatment Diesel Particulate Filter Differential Pressure Sensor Circuit Voltage below normal 1883 3251 2 Amber Aftertreatment 1 Diesel Particulate Filter Differential Pressure Aftertreatment Diesel Particulate Filter Differential Pressure Sensor Data erratic intermittent or incorrect 1885 3216 4 Amber Aftertr...

Page 235: ...ECU Power Output Supply Voltage 1 ECU Power Output Supply Voltage 1 Data Valid But Below Normal Operating Range Moderately Severe Level 1939 3597 3 Amber ECU Power Output Supply Voltage 1 ECU Power Output Supply Voltage 1 Voltage above normal or shorted to high source 1941 3597 4 Amber ECU Power Output Supply Voltage 1 ECU Power Output Supply Voltage 1 Voltage below normal or shorted to low source...

Page 236: ...ne Compression Brake Output 1 Engine Brake Actuator Driver 1 Circuit Voltage below normal or shorted to low source 2185 3512 3 Amber Sensor supply volt age 4 Sensor Supply 4 Circuit Voltage above normal or shorted to high source 2186 3512 4 Amber Sensor supply volt age 4 Sensor Supply 4 Circuit Voltage below normal or shorted to low source 2198 641 11 Amber Engine Variable Geometry Turbocharger Ac...

Page 237: ...Data Valid But Above Normal Operating Range Least Severe Level 2292 611 16 Amber Fuel Inlet Meter Device Fuel Inlet Meter Device Data Valid But Above Normal Operating Range Moderately Severe Level 2293 611 18 Amber Fuel Inlet Meter Device Fuel Inlet Meter Device flow demand lower than expected Data Valid But Below Normal Operating Range 2311 633 31 Amber Engine Fuel Actuator 1 Control Command Elec...

Page 238: ...ressure 1 Exhaust Gas Pressure Sensor 1 Circuit Voltage above normal or shorted to high source 2374 1209 4 Amber Engine Exhaust Gas Pressure 1 Exhaust Gas Pressure Sensor 1 Circuit Voltage below normal or shorted to low source 2375 412 3 Amber Engine Exhaust Gas Recirculation 1 Temperature Exhaust Gas Recirculation Temperature Sensor Circuit Voltage above normal or shorted to high source 2376 412 ...

Page 239: ...oltage above nor mal or shorted to high source 2572 2630 4 Amber Engine Charge Air Cooler 1 Outlet Temperature Engine Charge Air Cooler Outlet Temperature Voltage below normal or shorted to low source 2634 641 12 Red Engine Variable Geometry Turbocharger Actuator 1 VGT Actuator Controller Bad intelligent device or component 2635 641 31 Red Engine Variable Geometry Turbocharger Actuator 1 VGT Actua...

Page 240: ...ration 2742 3249 17 None Aftertreatment 1 Exhaust Gas Temperature 2 Aftertreatment Exhaust Gas Temperature 2 Data Valid But Below Normal Operating Range Least Sever 2743 3249 18 Amber Aftertreatment 1 Exhaust Gas Temperature 2 Aftertreatment Exhaust Gas Temperature 2 Data Valid But Below Normal Operating Range Moderately 2753 412 0 Red Engine Exhaust Gas Recirculation 1 Temperature Exhaust Gas Rec...

Page 241: ...l Operating Range Least Severe Level 2964 105 15 None Engine Intake Manifold 1 Temperature Intake Manifold 1 Temperature Data Valid But Above Normal Operating Range Least Severe Level 2973 102 2 Amber Engine Intake Manifold 1 Pressure Intake Manifold 1 Pressure Data erratic intermittent or incorrect 2976 3361 2 Amber Aftertreatment 1 Diesel Exhaust Fluid Dosing Unit Aftertreatment 1 Diesel Exhaust...

Page 242: ...tment 1 SCR Outlet Temperature Sensor Circuit Voltage above normal or shorted to high source 3147 4363 4 Amber Aftertreatment 1 SCR Catalyst Outlet Gas Temperature Aftertreatment 1 SCR Outlet Temperature Sensor Circuit Voltage below normal or shorted to low source 3148 4363 2 Amber Aftertreatment 1 SCR Catalyst Outlet Gas Temperature Aftertreatment 1 SCR Outlet Temperature Sensor Data erratic inte...

Page 243: ...Diesel Oxidation Catalyst Intake Tempera ture Sensor Swapped Out of Calibration 3167 3556 18 Amber Aftertreatment Hydrocarbon Doser Aftertreatment Doser Data Valid But Below Normal Operating Range Moderately Severe Level 3169 4810 16 Red Aftertreatment Warm Up Diesel Oxidation Catalyst Outlet Temperature Aftertreatment Warm Up Diesel Oxidation Catalyst Outlet Tempera ture Data Valid But Above Norm...

Page 244: ... 4342 3 Amber Aftertreatment 1 Diesel Exhaust Fluid Line Heater 2 State Aftertreatment 1 Diesel Exhaust Fluid Line Heater 2 Circuit Voltage above normal or shorted to high source 3241 4342 4 Amber Aftertreatment 1 Diesel Exhaust Fluid Line Heater 2 State Aftertreatment 1 Diesel Exhaust Fluid Line Heater 2 Circuit Voltage below normal or shorted to low source 3242 3363 7 Amber Aftertreatment 1 Dies...

Page 245: ... Aftertreatment 1 Diesel Particulate Filter Intake Gas Temperature Aftertreatment 1 Diesel Particulate Filter Intake Temperature Data valid but above normal operation 3312 3246 0 Red Aftertreatment 1 Diesel Particulate Filter Outlet Gas Temperature Aftertreatment 1 Diesel Particulate Filter Outlet Temperature Data valid but above normal operation 3313 4765 4 Amber Aftertreatment Diesel Oxidation C...

Page 246: ...tput Shaft Speed Transmission Output Shaft Speed Abnormal update rate 3329 1231 2 None J1939 Network 2 Data erratic intermittent or incorrect 3331 1235 2 None J1939 Network 3 Data erratic intermittent or incorrect 3337 5395 16 Amber Engine Idle Fuel Quantity Engine Idle Fuel Quantity Data Valid But Above Normal Operating Range Moderately Severe Level 3338 5395 18 Amber Engine Idle Fuel Quantity En...

Page 247: ...tment Diesel Particulate Filter Incomplete Regeneration Condition Exists 3377 5396 31 Amber Engine Crankcase Ventilation Hose Disconnected Engine Crankcase Ventilation Hose Disconnected Condition Exists 3385 105 18 Amber Engine Intake Manifold 1 Temperature Intake Manifold 1 Temperature Data Valid But Below Normal Operating Range Moderately Severe Level 3396 3750 31 Amber Diesel Particulate Filter...

Page 248: ...l Aftertreatment 1 Diesel Exhaust Fluid Tank Level Data Valid But Below Normal Operating Range Moderately Severe Level 3525 84 19 Amber Wheel Based Vehicle Speed Wheel Based Vehicle Speed Received Network Data In Error 3526 84 9 Amber Wheel Based Vehicle Speed Wheel Based Vehicle Speed Abnormal update rate 3527 558 19 Red Accelerator Pedal 1 Low Idle Switch Accelerator Pedal or Lever Idle Validati...

Page 249: ...ent below nor mal or open circuit 3568 5394 7 Amber Aftertreatment Diesel Exhaust Fluid Dosing Valve Aftertreatment Diesel Exhaust Fluid Dosing Valve Mechanical sys tem not responding or out of adjustment 3571 4334 3 Amber Aftertreatment 1 DieselExhaustFluid Doser Absolute Pressure Aftertreatment 1 Diesel Exhaust Fluid Pressure Sensor Voltage above normal or shorted to high source 3572 4334 4 Ambe...

Page 250: ...Amber Aftertreatment 1 Intake Gas NOx Sensor Heater Ratio Aftertreatment 1 Intake NOx Sensor Heater Abnormal rate of change 3681 3228 2 Amber Aftertreatment 1 Outlet Gas Sensor Power Status Aftertreatment 1 Outlet NOx Sensor Power Supply Data erratic inter mittent or incorrect 3682 3218 2 Amber Aftertreatment 1 Intake Gas Sensor Power Status Aftertreatment 1 Intake NOx Sensor Power Supply Data err...

Page 251: ...on Rail Fuel Pressure Relief Valve High Pressure Common Rail Fuel Pressure Relief Valve Mechanical system not responding or out of adjustment 3733 862 3 Amber Crankcase Breather Filter Heater Circuit Voltage above normal or shorted to high source 3734 862 4 Amber Crankcase Breather Filter Heater Circuit Voltage below normal or shorted to low source 3737 1675 31 None Engine Starter Mode Engine Star...

Page 252: ...le Command Cruise Control Disable Command Condition Exists 3866 3364 1 Amber Aftertreatment 1 Diesel Exhaust Fluid Tank 1 Quality Aftertreatment Diesel Exhaust Fluid Quality Data valid but below nor mal operational range Most Severe Level 3867 3364 18 Amber Aftertreatment 1 Diesel Exhaust Fluid Tank 1 Quality Aftertreatment Diesel Exhaust Fluid Quality Data Valid But Below Normal Operating Range M...

Page 253: ...Operating Range Most Severe Level 3934 5851 2 Amber Aftertreatment 1 SCR Intermediate NH3 Gas Sensor Power In Range Aftertreatment 1 SCR Intermediate NH3 Gas Sensor Power Supply Data erratic intermittent or incorrect 3935 5848 13 Amber Aftertreatment 1 SCR Intermediate NH3 Aftertreatment 1 SCR Intermediate NH3 Sensor Out of Calibration 3936 5848 12 Amber Aftertreatment 1 SCR Intermediate NH3 After...

Page 254: ...le Bad intelligent device or compo nent 4159 5743 12 Amber Aftertreatment Selective Catalytic Reduction Temperature Sensor Module Bad intelligent device or component 4161 5742 3 Amber Aftertreatment Diesel Particulate Filter Temperature Sensor Module Voltage Above Normal or Shorted to high source 4162 5742 4 Amber Aftertreatment Diesel Particulate Filter Temperature Sensor Module Voltage below nor...

Page 255: ... below normal or shorted to low source 4235 3521 31 Red Aftertreatment 1 Diesel Exhaust Fluid Property Aftertreatment 1 Diesel Exhaust Fluid Property Condition Exists 4241 3364 19 Amber Aftertreatment 1 Diesel Exhaust Fluid Tank 1 Quality Aftertreatment Diesel Exhaust Fluid Quality Received Network Data In Error 4242 3515 2 Amber Aftertreatment 1 Diesel Exhaust Fluid Temperature 2 Aftertreatment 1...

Page 256: ... Filter Temperature Sensor Module Root Cause Not Known 4261 5743 11 Amber Aftertreatment Selective Catalytic Reduction Temperature Sensor Module Root Cause Not Known 4262 5571 3 Amber High Pressure Common Rail Fuel Pressure Relief Valve High Pressure Common Rail Fuel Pressure Relief Valve Voltage Above Normal or Shorted to High Source 4263 5571 4 Amber High Pressure Common Rail Fuel Pressure Relie...

Page 257: ...mal or shorted to low source 4437 1668 2 None J1939 Network 4 Data erratic intermittent or incorrect 4449 5747 10 Amber Aftertreatment 1 Outlet Soot Sensor Heater Abnormal rate of change 4451 5741 2 Amber Aftertreatment 1 Outlet Soot Data erratic intermittent or incorrect 4452 520668 31 Amber Aftertreatment 1 Outlet NOx Sensor Closed Loop Operation Condition Exists 4453 520669 31 Amber Aftertreatm...

Page 258: ...ck Control Status Aftertreatment 1 SCR Feedback Control Status Condition Exists 4615 94 0 Red Engine Fuel Delivery Pressure Engine Fuel Delivery Pressure Data Valid but Above Normal Operational Range Most Severe Level 4658 4331 18 Amber Aftertreatment 1 Diesel Exhaust Fluid Actual Dosing Quantity Aftertreatment SCR Actual Dosing Reagent Quantity Data Valid But Below Normal Operating Range Mo 4679 ...

Page 259: ...atment 1 Diesel Exhaust Fluid Tank Temperature Sensor Circuit Current above normal or grounded circuit 4737 3031 11 Amber Aftertreatment 1 DieselExhaustFluid Tank Temperature Aftertreatment 1 Diesel Exhaust Fluid Tank Temperature Root Cause Not Known 4738 1761 6 Amber Aftertreatment 1 Diesel Exhaust Fluid Tank Level Aftertreatment 1 Diesel Exhaust Fluid Tank Level Sensor Circuit Current above norm...

Page 260: ...2 3364 15 None Aftertreatment Die sel Exhaust Fluid Quality Aftertreatment Diesel Exhaust Fluid Quality Data Valid But Above Normal Operating Range Least Severe Level 4863 5245 31 Amber Aftertreatment Selective Catalytic Reduction Operator Inducement Active Aftertreatment SCR Operator Inducement Active Condition Exists 4867 5571 31 Amber High Pressure Common Rail Fuel Pressure Relief Valve High Pr...

Page 261: ...gine Boost Curve Selection Data erratic intermittent or incorrect 9952 524286 31 Amber Reserved for temporary use Condition Exists 9953 524286 31 Amber Reserved for temporary use Condition Exists 9999 524286 31 Amber Reserved for temporary use Condition Exists Diesel Engine Failure Codes chart Fault Code SPN FMI Lamp SPN Description Cumins Description ...

Page 262: ...22 92 3 Menu structure of the setting and display menus The following illustration shows the menu structure and serves to simplify operation and the procedure in the case of various settings and displays ...

Page 263: ...lling from the vehicle which can cause severe to fatal injuries During operation the operator must be at the intended driver s seat and be seated properly Never jump onto or off a moving vehicle Keep accessible surfaces free of any soiling e g operat ing substances to avoid the risk of slipping Use the steps provided and hold onto the handrail with both hands Comply with all further information in...

Page 264: ...b is at the bottom wheeled paver Driver s seats swivelled to middle setting and in lowest position Backrests and armrests of driver s seats tilted forwards Front and side windows closed Engine hood and side flaps closed Rotating beacon swivelled inwards and in lowest setting Caution Possible damage to parts The following measures must be ensured before transport After lowering the roof the lock ta...

Page 265: ...e or Lower position Raise the roof The lever points for wards Lower the roof The lever points backwards Operate the pump lever 1 until the roof has reached the upper or lower limit position Roof in uppermost position Set the locks 3 on both sides of the roof Roof lowered Set the lock 4 on both sides of the roof Pin lock version B Connect the pump lever 1 to the pump 2 Draw out pin 3 on both sides ...

Page 266: ...erson Set the latch 1 on both sides of the ladder to the intended position f The ladder must not be locked when driving or paving Storage space There are two removable containers 2 under the lockable bottom flap A For storing the on board tool kit remote controls and other attachments A The fuse and terminal box is beneath the metal containers 1 2 ...

Page 267: ...D 31 5 Control platform moveable o 6 2 5 7 9 4 8 3 ...

Page 268: ...unction see operating panel A To shift the control platform the latch 9 must be released m Shifting the platform increases the basic width of the paver finisher f If the platform is moved ensure that there is no one in the danger area f Only adjust the operating position whilst the vehicle is stationary Control platform lock o Release the latch 9 to move the control platform A The latch must be fi...

Page 269: ... 3 Insert panel latch 2 into one of the detent positions 4 Swivelling the operating panel Lift latch 5 swivel operating panel to the required position using the handle 3 and allow latch to engage again in one of the intended detent positions Raise lower the operating panel Release clamping lever 6 lift or lower operating panel Tighten clamping lever 6 in required position Operating panel linear ad...

Page 270: ...t A When the brake is actuated the speed of the travel drive is automatically re duced regardless of the drive lever po sition A If the vehicle was brought to a standstill with the service brake it cannot be driv en away again until after the drive lever has been put into neutral 76 ...

Page 271: ...D 31 9 Protective cabin o A D B C B A C D 1 3 4 5 2 ...

Page 272: ...o close the front window pull the latch 4 and pull the sliding frame at the handle 4 Windscreen wiper Activate the windscreen wiper screen wash on the operating panel if necessary A Ensure that the washer fluid tank 5 is always adequately filled m Replace worn wiper blades immediately Risk of crushing hands When closing the spring loaded front and side windows there is a risk of crushing which can...

Page 273: ...draulically it can be pushed back to its central position by hand Remove the screw cap 1 next to the right footwell window Remove screw 2 A This undoes the connection between the platform and the frame so that the plat form can be moved Restore the original status after eliminating the fault 1 2 ...

Page 274: ...eyond the outer edge of the vehicle Press latch 1 swivel seat console to the desired position and allow latch to engage again Fold hinged step 2 down if neces sary m Make sure it is latched properly f Only adjust the operating position whilst the vehicle is stationary 1 2 ...

Page 275: ...idually adjusted Raise the button to adjust the inclination The seat surface in clines to the desired position by simultaneously loading or relieving it Armrest inclination 6 The armrest s longitudinal inclination can be adjusted by turning the hand wheel Turning outwards raises the front of the armrest turning inwards lowers it at the front In addition the armrests can be folded up fully Lumbar s...

Page 276: ...at height adjustment 4 The seat height can be individually adjusted Turn the handle in the desired direction to adjust the seat height Backrest adjustment 5 The backrest inclination can be continuously adjusted Turn the handle in the desired direction to adjust Armrest inclination 6 The armrest s longitudinal inclination can be adjusted by turning the hand wheel Turning outwards raises the front o...

Page 277: ...l box which contains all fus es and relays etc is located beneath the central control platform floor panel A An assignment plan for fuses and relays can be found in chapter F8 15 10 15 25 15 10 15 25 15 10 10 15 25 15 15 10 25 10 ...

Page 278: ... instructions see section Starting the paver finisher external starting starting aid Main battery switch The main battery switch separates the current circuit from the battery to the main fuse A For the assignment of all fuses see chapter F To interrupt the battery s current cir cuit turn the key pin 3 to the left and pull it out A Do not lose the key pin as in this case the paver finisher can no ...

Page 279: ...r during transportation Screed lock mechanical o A The screed locks must additionally be engaged on both sides of the vehicle pri or to transportation with the screed lifted f Transportation with an unsecured screed leads to a risk of accidents Lift the screed On both sides of the paver finisher slide the screed lock beneath the crossbeams using the lever 1 place the lever in the detent position m...

Page 280: ...ation with an unsecured screed leads to a risk of accidents Lift the screed Activate the function on the operating panel A The two screed locks 1 extend hydrau lically m ATTENTION Insert screed lock only at crown adjustment zero Screed lock only for transportation Do not enter or work under screed only secured with screed lock for transportation Danger of accidents 1 ...

Page 281: ... situations the same paving thickness should be set on both sides of the vehicle Other displays o are on the crossbeam guide To change the reading position the scale 2 can be raised and lowered again in one of the adjacent locating bores 3 The pointer 4 can be swivelled to different positions using the locking knob 5 m The scale 2 and pointer 4 must be swivelled in completely to transport the mach...

Page 282: ...ompartment They are engaged together with the working lights A These are activated together with the other working lights on the operating panel Engine compartment lighting o A The engine compartment lighting can be activated when the ignition is switched on On off switch 1 for the engine com partment lighting 1 1 ...

Page 283: ...31 21 LED working light o There are two LED spotlights 1 at the front of the machine and also at the back f Always align the working lights to avoid dazzling the operating personnel or other road users 1 ...

Page 284: ...quipped with an electric screed it is possible for the lamps to flicker irreg ularly during the heating up phase with simultaneous operation of 500 watt spot lights o and illuminated balloon o Preferably only one type of lighting should be used during the heating up phase Camera o There is a camera 1 at the front of the machine and also at the back The camera can be swivelled in various directions...

Page 285: ... and right ratchets A The current height can be read on both auger height indicators A Observe the notes on adjusting the auger height in the chapter Set up and modifica tion Auger height indicators A scale 1 on which the currently set auger height can be read off is located on the left and right sides of the ladder A Display in cm Loosen the clamping bolt 2 to change the position of the indicator...

Page 286: ...ases the basic width of the paver finisher f If the sensor rod or sensor rod extension are used ensure that there is no one in the vehicle s danger area A The sensor rod is adjusted when the vehicle is positioned with its set working width on the paving route and the reference marking running parallel to the paving route has been set up Adjusting the sensor rod The sensor rod 1 is located on the f...

Page 287: ...After releasing the wing nuts 5 the end section of the sensor rod extension 6 can be set to the desired length the angle can additionally be changed by swivel ling on the joint 7 A Either the adjustable indicator or the chain can be used as an aid to orientation m Tighten all assembly parts properly after setting up A The sensor rod extension s joint 7 can be mounted on both sides of the vehicle i...

Page 288: ... Remove the spray 1 from its bracket Build up pressure by actuating the pump lever 2 The pressure is indicated on the ma nometer 3 Actuate the manual valve 4 to spray On completion of work secure the manual spray in its bracket with a lock 5 f Do not spray into open flame or on hot surface Danger of explosion 5 2 1 2 2 3 4 ...

Page 289: ... When released the hose automatically engages here The hose is automatically retracted into the guide after pulling and discharging again Actuate button 4 to activate and de activate the pump The indicator lamp 5 lights up when the emulsion pump is running Actuate the manual valve 6 to spray f Do not spray into open flame or on hot surface Danger of explosion A The spraying system is fed by a cani...

Page 290: ...ntrol the material flow on the relevant half of the conveyor The conveyors should stop when the materi al has roughly reached the area below the auger tube A This requires that the auger height has been adjusted correctly see chapter E A In vehicles with a PLC control system the deactivation point is set on the re mote control 1 2 ...

Page 291: ...e conveyor The conveyors should stop when the material has roughly reached the area below the au ger tube A This requires that the auger height has been adjusted correctly see chapter E To set the deactivation point release the two mounting screws 2 and set the switch to the required height After adjusting retighten all mounting parts properly 1 2 ...

Page 292: ...or s angle After adjusting retighten all mounting parts properly A The connection cables 4 are connected to the relevant sockets on the remote con trol bracket A The sensors should be adjusted so that 2 3 of the augers are covered with the paving material A The paving material must be conveyed over the full working width A We recommend adjusting the limit switch positions during material distribut...

Page 293: ...set the sensor height the deacti vation point loosen the star handles 4 and adjust the linkage to the re quired length After adjusting retighten all mounting parts properly A The connection cables are connected to the relevant sockets on the remote con trol bracket A The sensors should be adjusted so that 2 3 of the augers are covered with the paving material A The paving material must be conveyed...

Page 294: ...A socket 1 is located behind the left right seat consoles Additional working lights can be con nected here for example Right seat console 12V socket Left seat console 24V socket A Voltage is present when the main switch is switched on 1 ...

Page 295: ... stop with relieving This is used to set the pressure for Screed control with paver finisher stop floating stop with relieving Switching on see screed stop paving stop Chapters Operating panel Operation For pressure indication see manometer 3 Manometer for screed charging relieving The manometer 3 indicates the pressure for Screed charging relieving when the drive lever is in the third position pr...

Page 296: ... as the drive engine is started Pumping time 4 min Pause time 2 h m It is prohibited to change the factory set durations of pumping and break without consulting the technical customer serv ice A Changing the duration of lubrication and breaks may be necessary when laying mineral or cement bound material mix ...

Page 297: ...l screed to the desired position using the lever 3 and engage the locking knob again A If the levelling unit is connected to a height controller this has the function of balanc ing out any rapid rise in the screed position The levelling cylinders are extended until the correct height is reached The change in approach angle can only take place slowly and uniformly on both sides at once during pavin...

Page 298: ...e locking plate 3 on the lower side of the crossbar Remove insert plate 5 Move the push roller crossbar as far as it will go to the front rear position A Shift the push roller crossbar at the tow ing eye 6 or use a suitable assembly le ver in its guide left and right to push it into the corresponding position Turn the insert plate 5 180 and rein sert into the groove in the front or rear position P...

Page 299: ...sonnel must be fa miliarised with fire extinguisher 2 oper ation A Observe the inspection intervals for the fire extinguisher First aid kit o f Any dressings that have been used must be replaced immediately A Heed the expiry date of the first aid kit 2 1 ...

Page 300: ...and secure with a wing bolt 1 Raise the bracket 2 swivel to the outer position and allow to engage there Slide the rotary beacon with tube 3 to the desired height and secure with the clamping bolt 4 Activate the function on the operating panel as necessary A The rotary beacon is easy to remove and should be stored securely at the end of work o 2 4 1 3 ...

Page 301: ... 2 into the container which is to be emptied A To enable the container to be emptied completely the suction hose must reach down to the floor of the container Activate the function on the operating panel as necessary m The fuelling pump does not shut off automatically Therefore never leave the pump unattended when fuelling m Never operate the pump without pumping a fluid The risk of damaging your ...

Page 302: ...f bridges and tunnels and the enlarged vehicle width f Always disconnect the power supply before working on the illuminated balloon f Never look directly in the balloon when it is switched on f The illuminated balloon must not be used in the vicinity of highly flammable materials e g petrol and gas a safety distance of at least 1 metre must be maintained from combustible materials 1 2 3 4 5 6 7 8 ...

Page 303: ...p fastener 4 in the balloon skin and smooth away any large wrinkles in the skin Guide the holding tube 3 into the premounted holder 5 and tighten the screws 6 correctly to fix the holding tube Once the illuminated balloon is completely mounted and secured connect the plug 7 of the illuminated balloon into the corresponding power sockets 8 in the switch cabinet A Operation of the switch cabinet see...

Page 304: ...ed during the heating up phase Maintenance m Occasionally clean or replace the air filter 9 beneath the connection plate m Do not use solvents to clean the balloon skin Replacing the lamp Disconnect the power cable and open the zip fastener of the skin f Let lamp cool down completely m Always wear the supplied cotton glove to touch the lamp Press the lamp down gently to remove it Insert the new la...

Page 305: ...r of the paver and the driver of the material truck The corresponding signal system shows the truck driver which action to perform reversing stop tip material depart The system consists of Two LED light bars 1 as a signal for the truck driver and a laser sensor 2 for de tecting the truck 1 1 1 ...

Page 306: ...D 31 44 ...

Page 307: ...s Diesel fuel Engine oil and hydraulic oil lubricants Separator fluids emulsion and manual injector Two filled propane gas bottles Shovel and broom Scraper spatula for cleaning the auger and the hopper infeed area Parts that may become necessary for extending the auger Parts that may become necessary for extending the screed Percentage spirit level levelling rail 4 m long Levelling wire Protective...

Page 308: ...ighting must be provided when working at night Comply with all further information in these instructions and in the safety manual Danger of falling from the vehicle Entering and leaving the vehicle and the driver s seat dur ing operation poses a risk of falling from the vehicle which can cause severe to fatal injuries The operator must be at the intended driver s seat during operation Never jump o...

Page 309: ...mmediately Steering The paver finisher must immediately follow every steering wheel movement in a precise manner Check straight ahead travel Horn On the operating panel on both remote controls Briefly press the horn button Horn signal must sound Lights Switch on with the ignition key walk around the paver finisher to check and switch off again Screed hazard flasher with vario screeds With the igni...

Page 310: ...are securely seated Screed transport safeguard When the screed is raised before transport make sure that the cross beam lock is fixed correctly Hopper transport safeguard When the hopper is closed before trans port the locks must be fixed correctly Protective roof The locking bolts must be set properly Other facilities Engine panels Lateral flaps Check that the hoods and flaps are securely seated ...

Page 311: ...D 43 5 13 11 12 10 15 120 ...

Page 312: ...rting Set the drive lever 13 to the centre position and the travel drive preselector 15 to minimum Insert the ignition key 11 in position 0 A It is impossible to start the vehicle if an emergency stop button 10 120 is depressed Error shown on the display Press the starter button 12 to start the engine Run the starter continuously for a maximum of 30 seconds then take a break for 2 minutes Caution ...

Page 313: ...D 43 7 13 11 12 10 15 120 ...

Page 314: ...st connect the positive terminal 1 of the starting aid battery to the posi tive terminal 2 of the vehicle battery Then connect the negative terminal 3 of the starting aid battery to the ground of the discharged vehicle e g to the engine block or to a bolt 4 on the vehicle frame f Do not connect the starting aid cable to the negative terminal of the discharged battery Danger of explosion m Lay the ...

Page 315: ...rt the other vehicle Press the starter button 12 to start the engine Run the starter continuously for a maximum of 30 seconds then take a break for 2 minutes If the engine still has not started after two attempts ascertain the cause If the engine starts up disconnect the starting aid cable again in reverse order ...

Page 316: ...D 43 10 13 68 ...

Page 317: ...fter starting To increase the engine speed Press button 68 to increase engine speed A The engine speed is increased to the preset value m Let the paver finisher warm up for approx 5 minutes if the engine is cold ...

Page 318: ...D 43 12 A B C ...

Page 319: ...ottled down automatically Driving mode remains possible After cooling down to normal temperature the engine will run with full performance again Battery charge indicator lamp B Must go out after starting when the engine revs up m If the lamp does not go out or lights up during operation Briefly rev up the engine Switch off the engine and determine the fault if the lamp does not go out For further ...

Page 320: ...D 43 14 D 68 50 56 55 49 ...

Page 321: ...d be damaged When the hydraulic oil is cold Activate set up mode function 68 Set the conveyor function 49 50 to manual and the auger function 55 56 to manual Conveyor and auger start to operate Let the hydraulics warm up until the indicator lamp goes out A The Lamp goes out when the pressure drops below 2 8 bar 40 psi For further possible malfunctions refer to the section Malfunctions ...

Page 322: ...D 43 16 35 34 15 13 16 69 63 61 64 46 45 126 130 68 75 ...

Page 323: ...y extend the levelling cylinders with switch 61 63 64 A To extend the levelling cylinders levelling operating mode 126 130 must be switched to MANUAL on the remote controls Use switch 45 46 to adjust the screed to the basic width of the paver finisher m Lift the auger if necessary A If the engine is started with the drive lever pivoted out the travel drive is inhibited To be able to start the trav...

Page 324: ...D 43 18 A 33 15 13 16 10 ...

Page 325: ... Adjust the speed with the preselector 15 Carry out steering movements with the steering wheel 16 f In case of an emergency press the emergency stop button 10 To stop press the service brake A set the preselector 15 to 0 and move the drive lever 13 into its centre position A If the vehicle was brought to a standstill with the service brake it cannot be driven away again until after the drive lever...

Page 326: ...r push roller with a separator fluid m Do not use diesel fuel as it dissolves the bitumen prohibited in Germany Screed heater system Switch on the screed heater approx 15 30 minutes depending on the ambient tem perature before paving begins Warming up prevents the material from sticking to the screed plates F0147_A1 TIF ...

Page 327: ...traight paving a direction mark must be present or established road edge chalk lines or similar Slide the operating panel to the de sired side and secure it Pull the direction indicator out of the bumper arrow and adjust it ac cordingly ...

Page 328: ...D 43 22 A B 59 67 37 36 54 48 53 47 ...

Page 329: ...Auto Activate function 67 to fill the vehicle for the paving process Switch the conveyors on The conveyor limit switches A B must switch off when the material has approximately reached the area beneath the auger crossbeam Check that the material is transferred properly Manually switch on or off the conveyor if the material is not conveyed properly until a sufficient amount of material lies in fron...

Page 330: ...D 43 24 15 123 127 126 130 126 130 13 73 70 54 48 53 47 71 72 ...

Page 331: ...drive wheels as the screed tends to level an uneven ground The reference points for the layer thickness are the caterpillar chains or drive wheels The basic setting of the screed must be corrected when the actual layer thickness de viates significantly from the values indicated by the scales see the operating instruc tions for the screed A The basic setting is for asphalt material Item Travelling ...

Page 332: ... the way Uniform material transport and distribution or supply to the screed may require cor rections to settings of the material switches for conveyor and auger A See the section Malfunctions when paver functions fail Quality of the layer Paving height Slope Evenness in the driving direction and at right angles to it check with 4 m levelling rod Surface structure texture behind the screed A See s...

Page 333: ...lief when the paver finisher is halting floating paving when the paver finisher is driving floating paving with screed charging or relieving when the paver finisher is driving A Relieving reduces the screed weight and increases the traction force Charging in creases the screed weight reduces the traction force but increases the compaction ratio To be used with light weight screeds in exceptional c...

Page 334: ...D 43 28 13 15 74 73 70 69 ...

Page 335: ... on operating status Paving stop when the paver finisher is stationary The screed is held by the relief pressure and the counter pressure of the material Floating paving during paving operation Lower screed to the floating position with preselected screed charging relieving function A Function for paving operation To lift the screed press switch 69 To lower the screed Resting function Keep button ...

Page 336: ...moves on again A pressure greater than 10 15 bar neutralises the screed weight thus preventing the screed from sinking into the material A When combining the paving stop and screed relieving functions make sure that the pressure difference between the two functions does not exceed 10 15 bar m Especially in those cases where the screed relieving function is only briefly used as a start up aid there...

Page 337: ...D 43 31 ...

Page 338: ...D 43 32 13 15 74 73 70 69 ...

Page 339: ...he pressure using pressure regu lating valve A read it off at the ma nometer B A When screed charging relieving is nec essary and automatic levelling is used grade control and or slope control the compacting performance changes layer thickness A The pressure can also be set or corrected during paving max 50 bar Setting pressure for screed control with paving stop relieving Set the drive lever 13 t...

Page 340: ...D 43 34 13 15 11 ...

Page 341: ...nisher empty and create an edge like the end of a layer Set the drive lever 13 to the centre position During longer breaks e g lunch break Set the drive lever 13 to the centre position and the speed adjuster 15 to minimum Switch off the ignition 11 Switch the screed heater system off With a screed with gas heating system o close the bottle valves A The screed must be heated up to the correct pavin...

Page 342: ...D 43 36 13 11 15 69 75 ...

Page 343: ...h a screed with gas heating system o close the main shut off valves and the bottle valves Remove the levelling units and stow them away in the boxes close all flaps Remove all parts that extend beyond the paver finisher contour or secure them if the paver finisher is to be transported over public roads on a low bed trailer Read and check the operating hour meter to determine whether maintenance wo...

Page 344: ... surface long waves change in the material temperature demixing roller has stopped on the hot material roller has turned or roller speed has been changed too fast incorrect operation of the roller incorrectly prepared foundation truck brake is applied too tight long standstill times between loads grade control reference line is not suitable incorrect installation of the grade control limit switch ...

Page 345: ...w screed extendable parts are incorrectly installed cold screed bottom plates are worn or warped screed is not operated in the floating position paver finisher speed is too high auger is overloaded changing material pressure against the screed Marks in the surface truck hits too much against the finisher while aligning to the finisher too much play in the mechanical screed link suspension truck br...

Page 346: ...or augers run too slowly Hydraulic oil level in the tank is too low Top up oil Power supply interrupted Check fuses and cables replace if necessary Switch is defective Replace the switch One of the pressure limiting valves is defective Repair or exchange the valves Pump shaft broken Replace the pump Limit switch does not switch or regulate correctly Check the switch replace and adjust the switch i...

Page 347: ...upply interrupted Check fuse and cables replace if necessary Crossbeams cannot be lifted or lowered Switch on the remote con trol is set to Auto Set the switch to Manual Power supply interrupted Check fuse and cables replace if necessary Switch on the operating panel defective Replace Excess pressure valve defective Replace Flow rate regulator defec tive Replace Seals defective Replace Crossbeams ...

Page 348: ...servo unit Insufficient supply pressure Check and adjust if necessary Check the suction filter replace the supply pump and the filter if necessary Drive shaft of hydraulic pumps or engines broken Replace pump or engine Irregular engine speed engine stop function does not work Fuel level too low Check the fuel level refill fuel if necessary Fuse engine speed control defective Replace fuse strip on ...

Page 349: ...hydrau lic system hot hydraulic fluid may spurt out at high pressure Switch off the engine and depressurise the hydraulic system Protect your eyes Mount all protective devices before re commissioning the paver finisher The walkway must always reach over the entire working width of the screed The hinged walkway plate may only be folded up under the following conditions When paving next to a wall or...

Page 350: ...different auger systems are available as options Check which auger type is used in your machine and comply with the corresponding installation operation and maintenance instructions Auger Type A Central drive Auger Type B External drive ...

Page 351: ...ng thickness 10 cm Min height setting 18 cm from the ground A An incorrect height setting can result in the following problems during paving Auger too high Too much material in front of the screed material overflow When operating with larger working widths demixing and traction problems may occur Auger too low Not enough material that can be precompacted by the auger Irregularities resulting from ...

Page 352: ...t by alternately adjusting the right hand and the left hand side The current height can be read at the scale 2 3 3 Hydraulic adjustment o Determine the currently set height of the auger crossbeam left and right on the scale 2 m Actuate both of the corresponding func tion buttons on the operating panel evenly to prevent the auger crossbeam from jamming Check whether the heights on the left and on t...

Page 353: ...s from the attaching point on the material shaft Carry out height adjustment Push the slewing brackets with braces onto the attaching point on the material shaft Install the split pin 1 and retaining pin 2 again A If the retaining pins 2 cannot be inserted in the new position the braces must be extended or shortened by rotating the adjustment rods until a continuous bore ena bles the retaining pin...

Page 354: ...ng the adjustment rods 5 until the retaining pins can be inserted Retighten the lock nuts 4 Install the split pin 1 and retaining pin 2 m Each time the height is adjusted the auger must be realigned via the braces A See section Aligning the auger ...

Page 355: ...e fork heads of the braces from the support shackles Carry out height adjustment Push the fork heads of the braces onto the support shackles Install the split pin 1 and retaining pin 2 again A If the retaining pins 2 cannot be set in the new position extend or shorten the braces by turning the adjustment rods until a through hole is available to set the retaining pin 2 Loosen lock nuts 4 A The adj...

Page 356: ...ng the adjustment rods 5 until the retaining pins can be inserted Retighten the lock nuts 4 Install the split pin 1 and retaining pin 2 m Each time the height is adjusted the auger must be realigned via the braces A See section Aligning the auger ...

Page 357: ... For working widths of more than 3 00 m the auger should be fitted with extension parts on both sides to improve material distribution and to reduce the wear f The diesel engine must be switched off whenever work is performed on the auger Danger of injuries A If the operating conditions on the construction site permit an auger extension to be fitted or render this necessary always additionally fit...

Page 358: ...arts 2 bolts washers nuts Dismantle the assembly parts 3 of the adjacent auger blade remove plug 4 Insert the auger shaft extension into the auger shaft Reinstall the previously removed assembly parts 3 and simultaneously tighten the auger shaft bolts Insert the plug 4 at the end of the auger A Depending on the operating width the outer auger bearing and or auger end bearing must be installed 2 4 ...

Page 359: ...aring to the brace shaft with the relevant assembly parts 4 bolts washers pins A If necessary insert fitted plates 5 Reinstall the previously removed assembly parts 1 and simultaneously tighten the auger shaft and bearing shaft bolts Mount the auger half 5 on the outer side of the bearing with the relevant assembly parts 6 bolts washers nuts Insert the plug 2 at the end of the auger 4 1 6 7 2 3 5 ...

Page 360: ... Dismantle the assembly parts 5 of the adjacent auger blade remove plug 6 Insert the auger end bearing 7 into the auger extension Secure the auger end bearing to the material shaft with the relevant assembly parts 8 bolts washers nuts Reinstall the previously removed assembly parts 5 of the auger blade and simul taneously tighten the auger shaft and bearing shaft bolts Insert the plug 6 at the end...

Page 361: ...ight 640L Auger extension part 640mm left 640R Auger extension part 640mm right 960L Auger extension part 960mm left 960R Auger extension part 960mm right 320 Material shaft 320mm 640 Material shaft 640mm 960 Material shaft 960mm 960BL Material shaft 960mm with brace left 960BR Material shaft 960mm with brace right 160L 160R 320L 320R 640L 640R 960L 960R 320 640 960 960BL 960BR ...

Page 362: ...E 13 14 Symbol Meaning Outer auger bearing Auger end bearing ...

Page 363: ...E 13 15 Auger upgrading working width 3 14m Auger upgrading working width 3 78m Auger upgrading working width 4 42m 320 R 320 L 320 320 640 640 640 R 640 L 640 640 640 R 640 L 320 R 320 L 320 320 ...

Page 364: ...E 13 16 Auger upgrading working width 5 06m Auger upgrading working width 5 70m 320 L 320 320 R 320 960 R 960 L 960 960 960 R 960 L 960 960 640 640 640 R 640 L ...

Page 365: ...E 13 17 Auger upgrading working width 6 34m m m 960 BR 640 R 160 L 640 L 960 BL 960 L 960 160R 960 R 960 ...

Page 366: ...E 13 18 Auger upgrading working width 6 98m m m 960 BR 640 R 160 L 640 L 960 BL 960 L 960 160R 960 R 960 320 L 320 320 R 320 ...

Page 367: ...E 13 19 Auger upgrading working width 7 62m m m 960 BR 640 R 160 L 640 L 960 BL 640 640 L 640 640 R 960 L 960 160R 960 R 960 ...

Page 368: ...E 13 20 Auger upgrading working width 8 26m m m 960 BR 640 R 160 L 640 L 960 BL 640 640 L 640 640 R 960 L 960 160R 960 R 960 320 L 320 320 R 320 ...

Page 369: ...E 13 21 4 3 Mounting the auger brace 11 8 12 20 19 15 14 26 16 18 21 1 10 13 17 27 23 1 2 3 4 5 6 7 18 22 23 24 25 26 ...

Page 370: ...acket 10 into the brace bracket 8 and secure with the retain ing pin 11 Secure the retaining pins 11 with a split pin 12 Mount the slewing bracket 14 at the brace shaft 13 with retaining pins 15 Secure the retaining pins 15 with a split pin 16 Mount the braces 17 on the fulcrum bracket 10 with the assembly parts 18 A The braces must be mounted on the outer side of the fulcrum bracket 10 Remove the...

Page 371: ...just the length of the adjustment rod here The rotational direc tion for extending or shortening the adjustment rod is determined by the left hand thread L or right hand thread R A A cord which aligns with the screed or the rear wall of the vehicle can be tensioned e g to provide assistance during alignment Extend the upper and lower adjustment rods until the material shafts are aligned vertically...

Page 372: ...ng instruc tions for the screed screed extension chart To obtain the desired working width the corresponding screed extensions auger width extensions guides or cut off shoes must be mounted A Refer to the auger extension chart to determine which parts of the conveyor system are required for the desired paving width in which position f The diesel engine must be switched off whenever work is perform...

Page 373: ...he clamping bolts 1 on the support tube Then turn in the centre expan sion bolt 2 to expand the clamping joint Pull the telescopic tube 3 out of the support tube 4 m Collision between the hydraulic hoses and the steel cable of the height display Remove the steel cable A from the bracket B After the support tube has been pulled out hang the steel cable back in position again 1 2 3 4 5 6 B A ...

Page 374: ...t be in line A A cord which aligns with the screed or the rear panel of the vehicle can be used e g to provide assistance during alignment Remove the expansion bolt 2 Then tighten the clamping bolts 1 Finally tighten the expansion bolt 2 by hand m Before the clamping bolts 1 can be tightened again the expansion bolt 2 must be sufficiently turned back Otherwise the telescopic tube cannot be safely ...

Page 375: ... out of the support tube as otherwise it can fall down The support tube extension 4 of the auger crossbeam consists of two halves Put the upper and lower part over the telescopic tube and bolt together with the support tube using the relevant assembly parts 5 Bolt the two extension parts together using the relevant assembly parts 6 Only tighten the bolts lightly on the clamping piece 7 Mount the r...

Page 376: ...ery for this working width f When connecting or disconnecting hydraulic hoses hydraulic fluid can spurt out at a high pressure Switch off the paver finisher and de pressurize the hydraulic circuit Protect your eyes m When installing the hoses make sure that the area around the connections is clean Any dirt that enters the hydraulic system can cause malfunctions ...

Page 377: ...rts 5 After loosening the bolts 6 adjust the end piece to the required width Then retighten the bolts 6 A For larger working widths additional supports 7 must be attached to the telescopic tube to stabilise the guides Depending on the working width supports with shackles may have to be fitted for fastening the braces Dismantle support lower part 8 Set the support 7 on the telescopic tube and mount...

Page 378: ...nsion part 868m right 345L Guide end piece 345mm extension left 345R Guide end piece 345mm extension right 300L Guide 300mm left 300R Guide 300mm left 500L Guide 500mm left 500R Guide 500mm left 700L Guide 700mm left 700R Guide 700mm left AL Support left AR Support right AL Support with shackles left AR Support with shackles right 290L 290R 434L 434R 868L 868R 300R 345R 300L 345L 300L 300R 300R 50...

Page 379: ...E 13 31 Symbol Meaning RL Extension pipe left RR Extension pipe right RL RR ...

Page 380: ...ding working width 3 06m Auger upgrading working width 3 35m Auger upgrading working width 3 93m 290 R 290 L 300L 300R 300L 300R 434 R 434 L 300L 300R 345L 345R 434 R 434 L 290 L 290 R 500L 500R 300L 300R 345L 345R AL AR ...

Page 381: ...er upgrading working width 5 08m Auger upgrading working width 5 66m 868 R 868 L 500L 500R 300L 300R 345L 345R AR AL 868 L 868 R 434 L 434 R 700L 700R 500L 500R 345R 345L AL AR 868 R 434 R 290 R 290 L 434 L 868 L 700L 700R 500L 500R 345R 345L AR AL ...

Page 382: ...E 13 34 Auger upgrading working width 6 53m 868 R 868 L m m 868 R 290 R 290 L 868 L ALR ALL 300L 300R 300R 700R 700R 345R 300L 700L 700L 345L RR RL ...

Page 383: ...E 13 35 Auger upgrading working width 7 40m 434 L 434 R 500L 500R 868 R 868 L m m 868 R 290 R 290 L 868 L AR AL 300R 700R 700R 345R 300L 700L 700L 345L RR RL ALR ALL ...

Page 384: ...E 13 36 Auger upgrading working width 8 00m 434 L 434 R 500L 500R 868 R 868 L m m 868 R 290 R 290 L 868 L AR AL 300R 700R 700R 345R 300L 700L 700L 345L RR RL ALR ALL 290 R 300R 290 L 300L ...

Page 385: ...E 13 37 5 3 Mounting the auger brace 12 10 13 17 16 20 26 18 11 14 27 21 19 26 1 2 3 4 5 9 23 24 25 8 15 6 7 ...

Page 386: ...int of the bracket and se cure with a pin 8 and split pin 9 A The brace bracket 10 is secured to the central panel of the machine using the cor responding assembly parts Insert the fulcrum bracket 11 into the brace bracket 10 and secure with the re taining pin 12 Secure the retaining pins 12 with a split pin 13 Mount braces 14 to the bracket 11 using the relevant assembly parts 15 A The braces mus...

Page 387: ...st the length of the adjustment rod here The rotational direc tion for extending or shortening the adjustment rod is determined by the left hand thread L or right hand thread R A A cord which aligns with the screed or the rear panel of the vehicle can be used e g to provide assistance during alignment Extend the upper and lower adjustment rods until the guides and auger segments are aligned vertic...

Page 388: ...ue to screed retraction Mount the left right material shafts on the auger box with the relevant assembly parts 1 A If a terminal bearing is mounted for the existing auger width the adapter plate 2 also has to be fitted Fit the plate 3 to the hinge 5 using the hinge rod 4 A The hinged material shaft can be secured with the assembly parts 6 in swivelled in position when transporting the machine in i...

Page 389: ... hopper scrapers 1 must be adjusted at both hopper halves Loosen the mounting screws 2 Adjust a gap of 6 mm across the whole length of the scraper Retighten the mounting screws 2 properly f Risk of injury due to sharp edged parts Wear suitable safety gloves to protect your hands 1 2 ...

Page 390: ...st be adjusted to the prevailing paving conditions e g positive or negative crowning etc Loosen screw 2 and remove screws 3 Adjust guide plate to the required size basic setting 25mm Retighten the mounting screws 2 3 properly f Risk of injury due to sharp edged parts Wear suitable safety gloves to protect your hands 1 2 3 3 ...

Page 391: ...e between the auger and screed Loosen the four mounting screws 1 Remove the screws and move the ve hicle forwards The crossbeam remains in its position on slide rails now tighten the screws 1 back down A When paving thin layers the material can settle in front of the screed if the screed is set to the rear position When paving thick layers the screed then climbs better 1 ...

Page 392: ...ced for travelling on public roads The pen dulum mounted front axle is locked mechanically in a position that ensures that only the rear pair of wheels of the front axle are on the ground A Check the local regulations with regard to the permissible axle loads 1 3 2 ...

Page 393: ...hine and prevent it from rolling away On both sides of the machine mount the axle locking mechanism 1 to the shackle 3 provided for this purpose on the main frame using the corresponding assembly parts 2 The front axle is now locked in the swivelled position and the front wheels are no longer engaged For paving the two locking mechanisms have to be dismantled again in the same way ...

Page 394: ...s are provided for mounting on the sensor s retaining plate A The digital slope controller must be mounted in such a way that the marking arrow on the housing points in the direction of travel A The analogue slope controller must be mounted in such a way that the displays for the operator visibly point backwards Connect the left or right connection cable to the intended handset or vehicle socket A...

Page 395: ...rd Tighten the pin 2 so that the sensor arm is just still able to swivel A The sensor arm can be secured on the side board with the lock 3 8 3 Mounting the grade control system Insert the grade control system into the clamp bracket 1 and secure with the clamping bolt 2 to prevent rotation Tastarm wmf 3 2 1 F0258_A1 TIF 1 2 ...

Page 396: ...e at the lock 5 Height adjustment for analogue grade sensors is carried out by means of a crank 6 To lock it the crank is inserted into one of the available notches following the adjustment work A All assembly parts and clamping points must be tightened properly to ensure safe and precise sensor arm operation Connect the left or right grade control system connection cable to the intended handset o...

Page 397: ...extensions A The big ski enables the alignment of the individual sensors at the front and rear to be shifted over the reference The sonic ski can actually be positioned in front of and be hind the vehicle in order to guarantee safe reference sensing even on cornering A Before starting paving the big ski must be set with the grade control system mount ed to its reference cable kerb etc The big ski ...

Page 398: ... side next to the screed or also above the screed This is dependent on the paving width required in each case A The procedure for mounting the big ski is the same in both cases A So that the big ski can be operated as parallel to the ground as possible during pav ing it must be attached according to the subsequent paving conditions To do this the screed should be lowered to the desired course thic...

Page 399: ...ket directly at the existing bores or as described in the following to secure it to the crossbeam using clamp ing plates A The front bracket is mounted directly be hind the traction point the rear bracket is mounted at approximately the height of the auger Place both brackets 1 over the crossbeam at the corresponding point and mount with bolts 2 and sleeves 3 A For different crossbeam thicknesses ...

Page 400: ... s 45 chamfer must point upwards Then slide the two swivel arms 3 onto the tube of the big ski bracket A The rear swivel arm is positioned rotat ed by 180 on the big ski bracket Slide a fixing ring 4 flat version onto the front swivel arm and secure with the relevant star handle bolt 1 3 4 2 MBS3a bmp MBS3c bmp ...

Page 401: ... centre element together with the rear swivel arm until the front sliding part 4 can be pushed onto the front swivel arm from above Then secure the rear sliding part with a fixing ring 5 and the relevant star handle bolt A Once the first part of the beam has been assembled it is initially aligned The centre element is now aligned horizontally using the fixing rings on the swivel arms and also with...

Page 402: ...oth the 9 m and 13 m versions A Structure of the 9 m version Extension part at the front rear each Structure of the 13 m version Two extension parts at the front rear each Place the extension module 1 onto the centre element 2 and secure with a bolt 3 1 3 2 MBS1 bmp ...

Page 403: ...ance away from it A Extendable sensor brackets 1 are mounted in the two outer positions the normal sensor bracket 2 is mounted in the centre Place the sliding bracket 3 over the corresponding big ski element from the inner side Insert the sensor bracket 4 into the sliding bracket 5 from below and se cure with the relevant star handle bolts Place the clamping ring 6 onto the sensor bracket tube and...

Page 404: ...ables the two outer sensors to be swivelled during paving for diverse requirements e g cornering By loosening the star handle bolts 5 the length of the extension arm can be adjusted The sensor bracket with extension arm can be swivelled by loosening the star handle bolts 3 A If a sensor extension arm is swivelled to the side it must be ensured that the attached sensor is subsequently aligned in th...

Page 405: ...sed to initially mount the distributor box 1 on the mounting plate 2 A The input connector always points in the direction of travel Then mount the mounting plate on one of the two sliding brackets 4 on the centre element using a star handle bolt 3 m Mounting the big ski on the right hand side of the vehicle To meet the requirement that the input connector always points in the direction of travel t...

Page 406: ...ion diagram A The three sensors are connected to the distributor box and the distributor to the machine according to the following scheme Sensors Front 1 Centre 2 Rear 3 Distributor box 4 Machine interface 5 4 1 2 3 5 ...

Page 407: ...tending the screed Push the levelling piece 1 in the extension pipe 2 Tighten the clamping bolts at the extension pipe Push the extension 3 into the levelling piece 1 Secure properly with wing nuts 4 Insert the holding tube 5 in the clamp bracket 6 on the side board Tighten the bolts of the clamp bracket correctly Fix the front pull rod 7 in the holding tube with a spring cotter pin so that the sh...

Page 408: ...e height sensing unit so that the sensing arm 13 lies on the refer ence wire 14 in the middle A Tighten the reference wire with the rope tensioner if too loose Connect the corresponding cable lead with the provided socket in the remote control bracket and with the sensor m Route the connection cable so that it cannot be damaged during operation m Use of the levelling shoe increases the basic width...

Page 409: ...ecure with a clamping lever 4 Connect the left or right sensor s con nection cable 5 to the intended re mote control bracket sockets A The connection cables are connected to the relevant sockets on the remote control bracket A The sensors should be adjusted so that 2 3 of the augers are covered with the paving material A The paving material must be conveyed over the full working width A We recomme...

Page 410: ...ts 1 when the mechanical assemblies have been mounted and set up PLC version Auger limit switches 2 Remote control 3 Grade control system 4 External levelling system 5 A When using an external levelling sys tem this must be logged in using the re mote control menu Conventional version Remote control 6 Auger limit switches 7 Automatic levelling system 8 A Always seal unused sockets with the rel eva...

Page 411: ...responding bridge connectors have been fitted on both sides of the machine Side board with mounted remote bracket Fit bridge connector 1 in the socket of the remote control and secure with cap Check that the connection box is plugged in 2 Side board removed Fit bridge connector 3 in the socket of the connection box and secure with cap 1 2 3 ...

Page 412: ...E 13 64 ...

Page 413: ...s Ensure that maintenance and repair work is always only carried out by trained specialist staff All maintenance repair and cleaning work should only be carried out with the engine turned off Remove igni tion key and main switch Affix a sign Do not start to the vehicle Perform a visual inspection and check all functions every day Proceed with all maintenance tasks according to the maintenance sche...

Page 414: ...aces Surfaces including those behind covering parts together with combustion fuels from the engine or screed heater can be very hot and cause injuries Wear your personal safety gear Do not touch hot parts of the vehicle Only perform maintenance and repair work after the vehicle has cooled down Comply with all further information in these instructions and in the safety manual Danger due to electric...

Page 415: ...F 29 1 F 29 Maintenance review 1 Maintenance review 72 40 83 90 100 33 61 41 F53 F51 T i e r 3 S t a g e I I I a T i e r 4 i S t a g e I I I b F55 T i e r 4 F S t a g e I V ...

Page 416: ...different auger systems are available as options Check which auger type is used in your machine and comply with the corresponding installation operation and maintenance instructions Auger Type A Central drive Auger Type B External drive ...

Page 417: ...every 3 years 5000 20000 If necessary Conveyor F33 q q q Auger type A F40 q q q q q q q Auger Type B F41 q q q q q q Engine Tier3 Stage IIIa F51 q q q q q q Engine Tier4i Stage IIIb F53 q q q q q q Engine Tier4F Stage IV F55 q q q q q q q Hydraulic system F61 q q q q q q Wheel chassis F72 q q q q q q Electrical system F83 q q q q q Lubrication points F90 q q q q Checking stopping F100 q q q Mainte...

Page 418: ...F 29 4 ...

Page 419: ...F 33 1 F 33 Maintenance conveyor 1 Maintenance conveyor ...

Page 420: ...transport close both halves of the hopper and fit the cor responding hopper transport safeguards When the vehicle is parked and during maintenance and transport raise the screen and fit the corresponding screed transport safeguards Ensure that opened hoods and covering parts are locked properly Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces...

Page 421: ...If necessary 1 q Conveyor chain Check tightness q Conveyor chain Adjust tension q Conveyor chain Replace chain 2 q Conveyor drive drive chains Check chain tightness q Conveyor drive drive chains Adjust chain tightness 3 q Replace conveyor deflectors conveyor plates Maintenance q Maintenance during the running in period g ...

Page 422: ...ely taut chain can cause the chain to be stopped or to break when material falls into the space between the chain and the sprocket An excessively slack chain may catch on protruding objects and be destroyed Adjustment of chain tension A The chain tension is adjusted with grease tensioners The filling connec tions A are located behind the bumper on the left and right sides Add grease with a grease ...

Page 423: ...ng the chains would lead to the destruction of the drive wheels m If components have to be replaced as a result of wear the following components should always be replaced in sets Conveyor chain Conveyor deflectors Conveyor plates Deflector plates Conveyor chain reversing rollers Conveyor drive chain sprockets A Your Dynapac customer service will be happy to provide support during maintenance repai...

Page 424: ...ion If the tension has been set properly the chain must be able to move freely ap prox 10 15 mm To re tension the chains Unfasten mounting screws B and lock nut C slightly Use the tensioning screw D to set the required chain tightness Retighten mounting screws B and lock nuts C correctly A The tensioning screws are accessed through the bottom plates of the operat ing platform B B C D 10mm A ...

Page 425: ...deflectors with new bolts A At the latest the conveyor plates B must be replaced when the wear limit of 5 mm in the rear area beneath the chain has been reached m If components have to be replaced as a result of wear the following components should always be replaced in sets Conveyor chain Conveyor deflectors Conveyor plates Deflector plates Conveyor chain reversing rollers Conveyor drive chain sp...

Page 426: ...F 33 8 ...

Page 427: ...F 40 1 F 40 Maintenance auger assembly 1 Maintenance auger assembly ...

Page 428: ...emove the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts together with combustion fuels from the engine or screed heater can be very hot and cause injuries Wear your personal safety gear Do not touch hot parts of the vehicle Only perform maintenance and repair wo...

Page 429: ...planetary gear Check oil level q Auger planetary gear Top up oil g q Auger planetary gear Change oil 3 q Auger drive chains Check tension q Auger drive chains Adjust tension 4 q Auger box Check oil level q Auger box Top up oil q Auger box Change oil 5 q Seals and sealing rings Check wear q Seals and sealing rings Replace seals Maintenance q Maintenance during the running in period g ...

Page 430: ...0 If necessary 6 g Gearbox bolts Check tightening q Gearbox bolts Tighten to correct torque 7 g g Outer bearing bolts Check tightening q Outer bearing bolts Tighten to correct torque 8 q Auger blade Check wear q Auger blade Replace auger blade Maintenance q Maintenance during the running in period g ...

Page 431: ... any bitumen res idues which may have entered and to supply the bearings with fresh grease when warm A If the auger is extended the outer rings should be loosened slightly when initially greasing the outer bearing points in or der to improve ventilation on greasing The outer rings must be properly se cured again after greasing A New bearings must be filled with 6 strokes of grease using a grease g...

Page 432: ... oil into the filler bore at B until the oil level has reached the lower edge of the inspec tion bore A Screw the filler B and inspection screws A back in To change oil A The oil should be changed when at oper ating temperature Unscrew the filler screw B and drain plug C Drain the oil Screw the drain plug C back in Unscrew the inspection screw A Fill the specified oil into the filler bore at B unt...

Page 433: ... augers outer circumference should be 10 mm f Risk of injury due to sharp edged parts To re tension the chains Release the mounting screws A Set the chain tension correctly using the threaded pins B Tighten the threaded pins to 20 Nm using a torque wrench Subsequently loosen the threaded pins again by one full revolution Retighten the bolts A C A A B ...

Page 434: ...Change oil A The oil should be changed when at oper ating temperature Place a suitable collecting container under the auger box Loosen bolts D from the circumfer ence of the worm shaft flange A The oil runs out between the flange and auger box Drain out all oil Correctly retighten flange bolts D di agonally Pour the specified oil in through the open top cover C of the auger box until the oil level...

Page 435: ...ling rings 5 A After reaching operating temperature check the gearbox for leaks m In case of visible leaks e g between the flange surfaces A of the gearbox re placement of the seals and sealing rings is necessary I II A A ...

Page 436: ...rbox bolts must be checked A Please check which gear version is used in your vehicle Tighten to the following torques if nec essary A 86 Nm B 83 Nm C 49 Nm D 49 Nm E 86 Nm m Check that each bolt has attained the full tightening torque and note the corre sponding tightening pattern whilst doing so A E B C D E B I II ...

Page 437: ...ing the running in period the tightening torques of the outer auger bearing mounting screws must be checked Tighten to the following torques if nec essary F 210 Nm m If the auger s working width is changed the tightening check must be repeated after the running in period C ...

Page 438: ...ced and the blades B have to be replaced Remove the bolts C washers D nuts E and auger blade B f Risk of injury due to sharp edged parts m Auger blades must be installed play free the contact surfaces must be dirt free Install the new auger blade B re place the bolts C washers D and nuts E if necessary A B C D E B ...

Page 439: ...F 41 1 F 41 Maintenance auger assembly 1 Maintenance auger assembly external drive version ...

Page 440: ...emove the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts together with combustion fuels from the engine or screed heater can be very hot and cause injuries Wear your personal safety gear Do not touch hot parts of the vehicle Only perform maintenance and repair wo...

Page 441: ...necessary 1 q Outer auger bearing Lubricate 2 q Auger centre bearing Lubricate 3 q Auger gear neck bearing Lubricate 4 q Auger bevel gear Check oil level q Auger bevel gear Top up oil q Auger bevel gear Change oil 5 q Auger blade Check wear q Auger blade Replace auger blade Maintenance q Maintenance during the running in period g ...

Page 442: ...side at the top of the outer auger bear ings These nipples must be lubricated each time work is finished A Lubricate the outer auger bearing while they are warm to force out any bitumen residues A Manual lubrication no longer applies when equipped with the optional central lubrication system 5x ...

Page 443: ...g 2 The centre bearing A must be lubricat ed on the left hand side of the auger To do so the bevel gear unit must be pulled off A The centre bearing must be lubricated when in a warm state to force out any bi tumen residues A 5x ...

Page 444: ...lug A on the gear neck and replace the screw located underneath with an M10x1 grease nipple Using a grease gun inject 10 strokes into it A Remove the grease nipple and screw both screws back in The gear bearing is sealed underneath and lubricated only with grease A 10x ...

Page 445: ...d inspection bore A until the oil level has reached the lower edge of the bore A Screw the inspection bolt filler screw A back in To change oil A The oil should be changed when at oper ating temperature Unscrew and remove the inspection bolt filler screw A and drain plug B Drain the oil Tighten the drain plug B back in Pour the specified oil into the filler and inspection bore A until the oil leve...

Page 446: ...ger is reduced and the blades have to be replaced Dismantle nuts B and bolt C and re move the worn auger blade f Risk of injury due to sharp edged parts m Auger blades must be installed play free the contact surfaces must be dirt free Install the new auger blade D re place the bolts C and nuts B B A C D ...

Page 447: ...tenance engine assembly m In addition to these maintenance instructions the maintenance instructions issued by the engine manufacturer must be adhered to under all circumstances All mainte nance work and service intervals itemised here are binding in nature ...

Page 448: ...emove the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts together with combustion fuels from the engine or screed heater can be very hot and cause injuries Wear your personal safety gear Do not touch hot parts of the vehicle Only perform maintenance and repair wo...

Page 449: ...ean the tank and system 2 q Engine lube oil system Check oil level q Engine lube oil system Top up oil q Engine lube oil system Change oil q Engine lube oil system Change oil filter 3 q Engine fuel system Fuel filter drain the water separa tor q Engine fuel system Replace fuel pre filter q Engine fuel system Replace fuel filter q Engine fuel system Bleed fuel system Maintenance q Maintenanceduring...

Page 450: ... filter Air filter cartridge Replace 5 q Engine cooling system Check radiator fins q q Engine cooling system Clean radiator fins q Engine cooling system Check level of the coolant q Engine cooling system Top up coolant q Engine cooling system Check coolant concentration q Engine cooling system Coolant concentration Adjust q Engine cooling system Change coolant Maintenance q Maintenanceduringtherun...

Page 451: ...e 10 50 100 250 500 annually 1000 annually 2000 every 2 years If necessary 6 q Engine drive belt Check drive belt q Engine drive belt Tighten drive belt q Engine drive belt Replace drive belt Maintenance q Maintenanceduringtherunning inperiod g ...

Page 452: ... run dry and time consuming venting bleeding can therefore be avoided For filling in the fuel Remove cap A Fill in fuel through the filling port until the required fill lever is achieved Replace the cap A Clean the tank and system Unscrew the drain plugs B in both tanks and drain about 1 l fuel into a collection pan When fastening the screw again after draining make sure to use a new seal A B B ...

Page 453: ... in overheating and engine destruction For filling in the oil Remove cap B Fill up oil to correct level Return cap B Use dipstick to check level again Oil change A The oil drain screw is accessed via the cover C in the vehicle s material tunnel Remove the bolts D from the frame and pull the cover C out in the direc tion of travel After completing the maintenance work reinstall the cover C properly...

Page 454: ... optional asphalt fume control system there is a drainage hose behind the left side flap Place the end of the oil drain port hose E1 in the collection container Remove the screw cap with a wrench and allow the oil to drain completely Replace the screw cap and tighten properly Refill with oil as described above Changing the oil filter A All filters are accessed via the service flap F on the vehicle...

Page 455: ...nch or filter strap and unscrew it Clean the contact surface Apply light coating of oil to the gasket on the new filter and fill filter with oil before installing it Tighten filter by hand A After installing the oil filter attention must be paid to the oil pressure display and good sealing during the test run Check oil level again H ...

Page 456: ...pleting the maintenance work reinstall the service flap A properly A The fuel filter system consists of two fil ters Prefilter with water separator C Main filter D Prefilter draining of water A Drain the collecting vessel at regular in tervals or in response to an error mes sage from the engine control unit Drain off separated water at the cock E and collect then close the cock again B A D C A G E...

Page 457: ...plunger is now pressed out via the spring Pump until a very high resistance is perceptible and pumping can only be carried out very slowly Now continue pumping a few more times The return line must be filled Start the engine and operate for approx 5 minutes at idle speed or low load Check the prefilter for leaks whilst doing this Lock the manual fuel pump s G bayonet lock by pressing and simultane...

Page 458: ...ty dust collector Empty the dust removal valve A on the air filter housing by compressing the discharge slot Remove any dust deflectors by press ing together the upper valve section A Clean the dust removal valve from time to time A ...

Page 459: ...or Open the air filter housing B at the clips C Move filter element D to the side a lit tle and then pull it out of the housing Pull out the safety element E and check for signs of damage A Replace the safety element E after the filter has been serviced 3 times but after 2 years at the latest never clean it E C C B D D ...

Page 460: ...em is under pressure When it is opened there is danger of scalding m Use only approved coolants A Observe the instructions in the chapter entitled Operating substances Remove the drain screw B on the ra diator and let the coolant drain com pletely Reinstall the drain screw B and tight en properly Fill in coolant through the filling open ing A on the compensation tank up to approx 7 cm C from the t...

Page 461: ...ry remove leaves dust or sand from the radiator A Observe engine s operating instructions Checking coolant concentration Check the concentration using a suitable tester hydrometer Adjust the concentration if necessary A Observe engine s operating instructions ...

Page 462: ... transverse cracks in the belt are acceptable m In the event of longitudinal cracks which intersect with transverse cracks and damaged material surfaces belt re placement is necessary A Observe engine s operating instructions Replace drive belt A Observe engine s operating instructions ...

Page 463: ...tenance engine assembly m In addition to these maintenance instructions the maintenance instructions issued by the engine manufacturer must be adhered to under all circumstances All mainte nance work and service intervals itemised here are binding in nature ...

Page 464: ...emove the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts together with combustion fuels from the engine or screed heater can be very hot and cause injuries Wear your personal safety gear Do not touch hot parts of the vehicle Only perform maintenance and repair wo...

Page 465: ... the tank and system 2 q Engine lube oil system Check oil level q Engine lube oil system Top up oil q Engine lube oil system Change oil q Engine lube oil system Change oil filter 3 q Engine fuel system Fuel filter drain the water separator q Engine fuel system Replace fuel pre filter q Engine fuel system Replace fuel filter q Engine fuel system Bleed fuel system Maintenance q Maintenance during th...

Page 466: ... Air filter cartridge Clean replace 5 q Engine cooling system Check radiator fins q q Engine cooling system Clean radiator fins q Engine cooling system Check level of the coolant q Engine cooling system Top up coolant q Engine cooling system Check coolant concentration q Engine cooling system Coolant concentration Adjust q Engine cooling system Change coolant Maintenance q Maintenance during the r...

Page 467: ... annually 2000 every 2 years If necessary 6 q Engine drive belt Check drive belt q Engine drive belt Tighten drive belt q Engine drive belt Replace drive belt 7 q Crankshaft ventilation filter Replace filter element Maintenance q Maintenance during the running in period g ...

Page 468: ... avoided m Observe the instructions for fuel recom mendations and the specification in the chapter on Lubricants and operating sub stances For filling in the fuel Unscrew cap A Fill in fuel through the filling port until the required fill lever is achieved Replace the cap A Clean the tank and system Unscrew the drain plug B at the bot tom of the tank and drain into a collec tion pan about 1 l fuel...

Page 469: ... in overheating and engine destruction For filling in the oil Remove cap B Fill up oil to correct level Return cap B Use dipstick to check level again Oil change A The oil drain screw is accessed via the cover C in the vehicle s material tunnel Remove the bolts D from the frame and pull the cover C out in the direc tion of travel After completing the maintenance work reinstall the cover C properly...

Page 470: ... optional asphalt fume control system there is a drainage hose behind the left side flap Place the end of the oil drain port hose E1 in the collection container Remove the screw cap with a wrench and allow the oil to drain completely Replace the screw cap and tighten properly Refill with oil as described above Changing the oil filter A All filters are accessed via the service flap F on the vehicle...

Page 471: ...nch or filter strap and unscrew it Clean the contact surface Apply light coating of oil to the gasket on the new filter and fill filter with oil before installing it Tighten filter by hand A After installing the oil filter attention must be paid to the oil pressure display and good sealing during the test run Check oil level again H ...

Page 472: ...pleting the maintenance work reinstall the service flap A properly A The fuel filter system consists of two fil ters Prefilter with water separator C Main filter D Prefilter draining of water A Drain the collecting vessel at regular in tervals or in response to an error mes sage from the engine control unit Drain off separated water at the cock E and collect then close the cock again B A D C A G E...

Page 473: ...plunger is now pressed out via the spring Pump until a very high resistance is perceptible and pumping can only be carried out very slowly Now continue pumping a few more times The return line must be filled Start the engine and operate for approx 5 minutes at idle speed or low load Check the prefilter for leaks whilst doing this Lock the manual fuel pump s G bayonet lock by pressing and simultane...

Page 474: ...g by compressing the discharge slot Remove any baked on dust by press ing together the upper valve section Open the collector housing B at the clips C and remove dust accumula tions Properly reposition the collector hous ing and lock at the clips C A Clean the dust removal valve from time to time C C A B ...

Page 475: ... A Clean the filter element F and replace after one year at the latest Blow out with dry pressure air max 5 bar from inside outor tap it in case of emergency only A Do not damage cartridge when doing so Check the soundness of the filter pa pers of the filter cartridge by exposing to light and the soundness of the seals Replace them as required A Replace the safety element G after the filter has be...

Page 476: ...m is under pressure When it is opened there is danger of scalding m Use only approved coolants A Observe the instructions in the chapter entitled Operating substances Remove the drain screw B on the ra diator and let the coolant drain com pletely Reinstall the drain screw B and tight en properly Fill in coolant through the filling open ing A on the compensation tank until the coolant level rises t...

Page 477: ...ry remove leaves dust or sand from the radiator A Observe engine s operating instructions Checking coolant concentration Check the concentration using a suitable tester hydrometer Adjust the concentration if necessary A Observe engine s operating instructions ...

Page 478: ... transverse cracks in the belt are acceptable m In the event of longitudinal cracks which intersect with transverse cracks and damaged material surfaces belt re placement is necessary A Observe engine s operating instructions Replace drive belt A Observe engine s operating instructions ...

Page 479: ... the filter cover with warm soapy water E and dry it with compressed air f Wear protective goggles when using working with compressed air Never blow compressed air towards other peo ple f Use personal safety equipment when cleaning with solvents Avoid contact with skin Apply a little fresh engine oil to the O rings F of the new filter and set the fil ter correctly on its contact surface Fit the co...

Page 480: ...F 53 18 ...

Page 481: ...4F o 1 Maintenance engine assembly m As well as this maintenance manual always also pay close attention to the mainte nance manual provided by the engine manufacturer All maintenance work and serv ice intervals itemised here are binding in nature ...

Page 482: ...emove the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts together with combustion gases from the engine or screed heater can be very hot and cause injuries Wear your personal safety gear Do not touch hot parts of the vehicle Only perform maintenance and repair wo...

Page 483: ...n the tank and system 2 q Engine lube oil system Check oil level q Engine lube oil system Top up oil q Engine lube oil system Change oil q Engine lube oil system Change oil filter 3 q Engine fuel system Fuel filter drain the water separator q Engine fuel system Replace fuel pre filter q Engine fuel system Replace fuel filter q Engine fuel system Bleed fuel system Maintenance q Maintenance during t...

Page 484: ...lter Exchange air filter insert 5 q Engine cooling system Check radiator fins q q Engine cooling system Clean radiator fins q Engine cooling system Check level of the coolant q Engine cooling system Top up coolant q Engine cooling system Check coolant concentration q Engine cooling system Adjust coolant concentration q Engine cooling system Change coolant Maintenance q Maintenance during the runni...

Page 485: ...Check filling level q AdBlue DEF tank Top up AdBlue DEF q q AdBlue DEF tank Replace suction filter q AdBlue DEF tank Check tank cover q AdBlue DEF tank Clean tank cover q AdBlue DEF dosing unit Inspection and cleaning q q AdBlue DEF dosing unit Replace filter q Check hoses and lines for damage Maintenance q Maintenance during the running in period g ...

Page 486: ... necessary 7 q Engine drive belt Check drive belt q Engine drive belt Tighten drive belt q Engine drive belt Replace drive belt 8 q Crankshaft ventilation filter Replace filter element 9 q Exhaust system Inspect diesel oxidation catalytic converter Maintenance q Maintenance during the running in period g ...

Page 487: ...ot run dry and time consuming venting bleeding can therefore be avoided For filling with fuel Remove cover A Fill in fuel through the filling port until the required fill lever is achieved Replace the cover A Clean the tank and system Unscrew the drain plugs B in both tanks and drain about 1 l fuel into a collection pan When fastening the screw again after draining make sure to use a new seal A B ...

Page 488: ...in overheating and engine destruction For filling in the oil Remove cover B Fill up oil to correct level Return cover B Use dipstick to check level again Oil change A The oil drain screw is accessed via the cover C in the vehicle s material tunnel Remove the bolts D from the frame and pull the cover C out in the direc tion of travel After completing the maintenance work reinstall the cover C prope...

Page 489: ... optional asphalt fume control system there is a drainage hose behind the left side flap Place the end of the oil drain port hose E1 in the collection container Remove the screw cap with a wrench and allow the oil to drain completely Replace the screw cap and tighten properly Refill with oil as described above Changing the oil filter A All filters are accessed via the service flap F on the vehicle...

Page 490: ...ench or filter strap and unscrew it Clean the contact surface Apply light coating of oil to the gasket on the new filter and fill filter with oil before installing it Tighten filter by hand A After installing the oil filter attention must be paid to the oil pressure display and good sealing during the test run Check oil level again H ...

Page 491: ...mpleting the maintenance work reinstall the service flap A properly A The fuel filter system consists of two filters Prefilter with water separator C Main filter D Prefilter draining of water A Drain the collecting vessel at regular in tervals or in response to an error mes sage from the engine control unit Drain off separated water at the cock E and collect then close the cock again B A D C A G F...

Page 492: ...plunger is now pressed out via the spring Pump until a very high resistance is perceptible and pumping can only be carried out very slowly Now continue pumping a few more times The return line must be filled Start the engine and operate for approx 5 minutes at idle speed or low load Check the prefilter for leaks whilst doing this Lock the manual fuel pump s G bayonet lock by pressing and simultane...

Page 493: ... by compressing the discharge slot Remove any dust deflectors by press ing together the upper valve section Open the collector housing B at the clips C and remove dust accu mulations Properly reposition the collector hous ing and lock at the clips C A Clean the dust removal valve from time to time C C A B ...

Page 494: ... A Clean the filter element F and replace after one year at the latest Blow out with dry pressure air max 5 bar from inside out or tap it in case of emergency only A Do not damage cartridge when doing so Check the soundness of the filter pa pers of the filter cartridge by exposing to light and the soundness of the seals Replace them as required A Replace the safety element G after the filter has b...

Page 495: ...ystem is under pressure When opening there is a danger of scalding m Use only approved coolants A Observe the instructions in the chapter entitled Operating substances Remove the drain screw B on the radiator and let the coolant drain completely Reinstall the drain screw B and tight en properly Fill in coolant through the filling open ing A on the compensation tank until the coolant level rises to...

Page 496: ...ry remove leaves dust or sand from the radiator A Observe engine s operating instructions Checking coolant concentration Check the concentration using a suitable tester hydrometer Adjust the concentration if necessary A Observe engine s operating instructions ...

Page 497: ... 70070 The storage temperature for AdBlue DEF is between 5 C and 25 C 23 F and 77 F Store in sealed containers to avoid impurities No direct sunlight It is not advisable to store in a vehicle for longer than 6 months Seal the tank breathers when stored in the urea tank If AdBlue DEF is spilt on painted surfaces or alumin ium surfaces when topping up rinse the affected areas immediately with water ...

Page 498: ...get AdBlue DEF in your eyes rinse your eyes immediately and thoroughly for at least 15 minutes with clear water Seek medical advice immediately Wash AdBlue DEF off your skin immediately with soap and water If you have swallowed AdBlue DEF rinse your mouth out with water and drink plenty of water Seek medical advice immediately Change any clothing soiled with AdBlue DEF immediately Comply with all ...

Page 499: ...Only fill the AdBlue DEF tank in well ventilated areas Always be careful when opening the AdBlue DEF as this can cause pressure to be released AdBlue DEF may leak as a result Do not inhale the ammonia vapours Ammonia vapours have a biting smell and cause irrita tion above all to the skin mucous membranes and eyes Consult a doctor immediately if injured Comply with all further instructions in the A...

Page 500: ... To change the filter the supply lines B at the AdBlue DEF multi head A must be dismantled and the electrical connection plug C disconnected A Use a suitable container or cloth to take up any leaked residues Loosen screws D and remove retain ing ring E B A C D E ...

Page 501: ...ge Pull the head at the same time m Do not pull the connection cable or con nection port Carefully pull the multi head up until the lower part is beneath the tank opening Carefully tilt the lower part up and turn the head until the lower part is at the tank opening Carefully pull the lower part out of the tank opening A ...

Page 502: ...5 22 Filter change s n 003055 Loosen the fastening screw F of the filter Pull the used filter G from the suction pipe Fit the new filter onto the suction pipe and fasten with a new fastening screw F F G F ...

Page 503: ...about 45 Place the filter side and the tip of the lower part in the tank opening as shown Gradually insert the lower part in the tank opening proceeding carefully m Do not push the parts with force directly into the tank opening This will cause damage Position the head in the required align ment and press on the top until the head fits completely in the tank opening H G ...

Page 504: ... the retaining ring E over the fil ter head Tighten the screws D properly Then mount the supply lines B and connect up to the power supply plug C m After installation check correct sealing during a trial run E B C D ...

Page 505: ...ng screw F of the filter Pull the used filter G from the suction pipe Fit the new filter onto the suction pipe and fasten with a new fastening screw F A Ensure correct alignment of filter and holders Lightly grease the O ring H of the multi head F G F H ...

Page 506: ...push the parts with force directly into the tank opening This will cause damage Position the head in the required align ment Ensure that the two noses I at the flange of the filter head fit in the corre sponding recesses at the tank Press on the top until the head fits completely in the tank opening Place the retaining ring E over the fil ter head I E ...

Page 507: ...F 55 27 Tighten the screws D properly Then mount the supply lines B and connect up to the power supply plug C m After installation check correct sealing during a trial run B C D ...

Page 508: ... cleaned as follows Loosen the retaining tab A and un screw the tank cover B from the tank Put the cover in a vessel filled with wa ter so that the water comes up to half the height of the blue edge large diameter Leave the cap to soak for about five minutes m Make sure that the cover is not com pletely covered with water as this inter feres with the ventilation function Shake the cap to let any r...

Page 509: ...F 55 29 Wipe the gasket with a damp cloth to remove any remaining DEF crystals or dirt Then connect the tank cover with the previously loosened retaining tab and screw onto the tank E ...

Page 510: ...e filter with a click A Use the side of the service tool with the same colour markings as the filter m Depending on their condition the com pensation element and filter must be re placed after they have been removed A Check the cover A cover thread and thread D of the dosing unit for any damage and replace if necessary Clean the cover A the cap thread and the dosing unit with warm water and a clea...

Page 511: ... transverse cracks in the belt are acceptable m In the event of longitudinal cracks which intersect with transverse cracks and damaged material surfaces belt re placement is necessary A Observe engine s operating instructions Replace drive belt A Observe engine s operating instructions ...

Page 512: ... the filter cover with warm soapy water E and dry it with compressed air f Wear protective goggles when using working with compressed air Never blow compressed air towards other people f Use personal safety equipment when cleaning with solvents Avoid contact with skin Apply a little fresh engine oil to the O rings F of the new filter and set the fil ter correctly on its contact surface Fit the cov...

Page 513: ...hot surfaces During system cleaning the exhaust temperature and the surface temperature of the exhaust system is very hot and can cause severe injuries The exhaust and exhaust com ponents remain hot after the engine has stopped Let the exhaust system cool down before starting inspection work Make sure that no flammable materials can come into contact with the exhaust system Wear your personal safe...

Page 514: ...F 55 34 ...

Page 515: ...F 61 1 F 61 Maintenance hydraulic system 1 Maintenance hydraulic system ...

Page 516: ...ecure the vehicle to prevent it being switched on again Consult a doctor immediately if injured Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts together with combustion fuels from the engine or screed heater can be very hot and cause injuries Wear your personal safety gear Do not touch hot parts of the v...

Page 517: ...c oil tank Top up with oil q Hydraulic oil tank Change oil and clean 2 q Hydraulic oil tank Check maintenance indicator q q Hydraulic oil tank Intake return hydraulic filter change vent q Hydraulic oil tank Change hydraulic oil tank 3 q High pressure filter Check maintenance indicator q q High pressure filter Replace filter element Maintenance q Maintenanceduringtherunning inperiod g ...

Page 518: ...p up oil q Pump distribution gear Change oil q Pump distribution gear Check bleeder q Pump distribution gear Clean bleeder 5 g q Hydraulic hoses Visual inspection g q Hydraulic system Leak test q Hydraulic system Retighten screw connections q q Hydraulic hoses Replace hoses 6 q q Auxiliary flow filter Replace filter element o Maintenance q Maintenanceduringtherunning inperiod g ...

Page 519: ...aulic reservoirs A are on the frame crossbeam at the rear axle Sfety instructions hydraulic reservoir f The hydraulic reservoir may only be as sembled maintained and repaired by authorised trained and familiarised per sonnel f Risk of explosion during welding and soldering work f Mechanical treatment leads to the risk of bursting and loss of the operating li cence f Improper mounting can cause sev...

Page 520: ...d on the side of the tank For filling in the oil Remove cap B Fill in oil through the filling opening un til the oil level rises to the centre of the sight glass A 5mm Screw cap B on again A Regularly remove dust and dirt from the oil tank vent C Clean the surfaces of the oil cooler m Use only the recommended hydraulic oils see section Recommended hy draulic oils A When filling for the first time ...

Page 521: ...to use a new seal A When using the drainage hose o Unscrew seal cap E Screwing on the oil drainage hose F opens the valve to let the oil drain out Place the end of the hose in the collecting vessel and let the oil drain completely Unscrew the drainage hose and return the screw cap A The oil should be changed when at operating temperature m When changing the hydraulic oil also change the filter D E...

Page 522: ...r mounting screws A and lift off cover Disassemble the removed unit into Cover B Separating plate C Filter D Dirt trap E Clean the filter housing cover sepa rating plate and dirt trap Check the O rings F replace if nec essary Coat the sealing surfaces and O rings with clean operating fluid m The filter must be bled following filter re placement F E D C B A ...

Page 523: ...lace a transparent hose H onto the bleed screw ending in a suitable con tainer Start the up drive engine at idle speed Close the bleed screw G as soon as the oil forced through the hose is clear and therefore free of air bubbles A The process from assembling the filter cover to starting the drive engine should take place in less than 3 minutes as the oil level in the filter housing otherwise falls...

Page 524: ...r cartridge Clean the filter housing Insert the new filter cartridge Replace the seal ring of the filter hous ing Turn on the filter housing by hand and tighten it using a wrench Start trial operation and check the tightness of the filter A Replace the seal ring whenever the filter cartridge is replaced A After replacing the filter element the red mark in the maintenance indicator A automatically ...

Page 525: ... for a moment as the oil which has been poured in first has to flow off m Make sure to clean the screw and the vi cinity of the drain bore Oil change Place the end of the oil drain port hose C in the collection container Remove the screw cap with a wrench and allow the oil to drain completely Replace the screw cap and tighten properly Pour in the prescribed quality of oil through the dipstick open...

Page 526: ...F 61 12 Bleeder A The bleeder A can be found on the rear of the pump distribution gear housing The functioning of the bleeder must be ensured If soiling has occurred the bleeder should be cleaned A ...

Page 527: ...ing pinched or buckled points leaks damage or deformation to the hose fittings affecting the sealing function replace ments are not necessary for minor damage to the surface hose coming away from the fitting corrosion of the fitting with a detrimental effect on function and strength failure to comply with the installation requirements period of use has exceeded 6 years Here it is the date of manuf...

Page 528: ...ening of the hoses prevents them from chafing on components or on each other components with sharp edges must be covered when installing hydraulic hoses bending radii are not smaller than the permitted values When hydraulic hoses are connected to moving parts the length of the hose must be dimensioned to ensure that the bending radii are not smaller than the permitted smallest values right across ...

Page 529: ...noth er and always ensure that they are at the correct pressure In individual cases the period of use can be stipulated according to experience and may differ from the following general indications When producing the hose pipe the hose purchased by the meter should not be more than four years old The period of use of a hose pipe should not exceed six years including any possi ble storage period Th...

Page 530: ...n the filter then close the non return valve again Replace filter element B and sealing ring C Turn filter element clockwise with the help of carrier straps and at the same time raise it slightly Wait for a moment until the oil has escaped downwards then remove the filter element Check inlet and outlet in filter housing D As required top up hydraulic oil level in filter housing then screw down the...

Page 531: ...F 72 1 F 72 Maintenance travel drive steering 1 Maintenance travel drive steering ...

Page 532: ...injuries When the vehicle is parked and during maintenance and transport close both halves of the hopper and fit the cor responding hopper transport safeguards When the vehicle is parked and during maintenance and transport raise the screen and fit the corresponding screed transport safeguards Ensure that opened hoods and covering parts are locked properly Comply with all further information in th...

Page 533: ... point Note 10 50 100 250 500 1000 annually 2000 every 2 years If necessary 1 q Planetary gear Check oil level q Planetary gear Top up oil g q Planetary gear Change oil q Planetary gear Check oil quality Maintenance q Maintenance during the running in period g ...

Page 534: ...tyres q Drive wheels Check air pressure q Drive wheels Adjust air pressure g Drive wheels Check wheel nuts q Drive wheels Tighten wheel nuts 3 q Lubrication points Lubricate king pins q Lubrication points Lubricate steering q Lubrication points Lubricate floating axle q Lubrication points Lubricate o wheel bearings Maintenance q Maintenance during the running in period g ...

Page 535: ...to the filler bore at A until the oil level has rea ched the lower edge of the filler bore Screw the filler screw A back in Oil change A The oil should be changed when at ope rating temperature m Ensure that no dirt or foreign bodies are able to enter the gear Turn the rear wheel so that the drain plug B is located at the bottom Unscrew and remove the drain plug B and filler screw A and drain off ...

Page 536: ...eels 2 Check tyres replace tyres Check the tyres on a daily basis for signs of damage cracks or blister for mation Regularly check compliance with the minimum profile depth m Replace damaged or worn tyres immediately ...

Page 537: ...n under load f Chocks or supporting beams positioned so that they cannot be shifted or tilted must be adequately dimensioned and be able to take the corresponding weight f There must not be anyone on the machine while it is being lifted Dismantle the arm Lift the machine with the jack at the intended position 1 under the machine frame Place the wooden block 2 under the wheel as a safeguard Place a...

Page 538: ...heck the tyre pressure in cold conditi on A slight increase in tyre pressure du ring operation is normal and there is no need to relieve pressure f Only ever set the tyre pressure using a self regulating filler connection Never stand directly in front of the tyres when filling them with air f Please comply with the safety instructions for checking and adjusting the air pressure A Bear in mind that...

Page 539: ... operating speed C Max min air pressure at transportation speed D Screed type E Max air pressure for screed without extension parts F Max air pressure for screed with extension parts G Max air pressure A Ascertain the tyre type before adjusting the pressure Pressures for equipment Bandag on Michelin XHA Pressures for equipment Michelin XGC Techking ETGC B C D F E D E A G G ...

Page 540: ...wheel nuts tighten wheel nuts A Following wheel replacement check the wheel nuts after the running in time Check tighten all wheel nuts using a torque wrench as shown A Adjust the torque to 510Nm 8 4 9 5 1 7 3 10 6 2 ...

Page 541: ...ng nipples B are on the rear axle of the main frame and supply the steering linkage with grease via a lu brication line Floating axle A The lubricating nipples C are located on the left and right of the floating axle s centre bearing Wheel bearings o A Each of the wheels is equipped with a lubricating nipple D on the wheel hub In the case of front wheel drive the drive wheels have no lubricating n...

Page 542: ...F 72 12 ...

Page 543: ...F 83 1 F 83 Maintenance electrical system 1 Maintenance electrical system ...

Page 544: ... not remove any protective safeguards Never spray water on electric or electronic components Maintenance work to the electric system should only be carried out by trained specialist staff When equipped with electric screed heater check the insulation monitoring every day according to the instructions Comply with all further information in these instructions and in the safety manual Danger from bat...

Page 545: ... electrolyte check q Top up with distilled water q Apply grease to battery terminals 2 q Alternator Electrical system insulation moni toring Check function o q Alternator Visual check for pollution or dam age Check the cooling air openings for pollution or clogging clean if nec essary o 3 q Electric Fuses Maintenance q Maintenance during the running in period g ...

Page 546: ...must be free of oxide and protected with a special termi nal grease m When removing the batteries always first remove the negative terminal en suring that the battery terminals cannot be short circuited A Keep the battery surfaces clean and dry use only a damp or antistatic cloth for cleaning m Do not open batteries without plugs A If the starting capacity is insufficient check and possible rechar...

Page 547: ...every cell if this needs to be topped up only use distilled water m When recharging batteries every cell must be opened i e plugs and or covers must be removed m Only use commercially available automatic battery chargers according to the manu facturer s instructions A Preferably use the slow recharging procedure and adjust the charge current accord ing to the following rule of thumb Battery capaci...

Page 548: ...s conducted successfully work may be undertaken with the screed and external consumers may be used If the insulation fault indicator lamp displays a fault even before the test button is pressed or if no fault is displayed during the simulation work must not be undertaken with the screed or with connected external equipment f The screed and equipment must be checked or repaired by a specialist elec...

Page 549: ...ried out If the indicator lamp goes out the switches of the heating system and external equipment can be switched back to ON one after another until a message again appears and the system is shut down The equipment found to be faulty must be removed or must not be engaged and the reset button must be pressed for at least 3 seconds to delete the fault A Operation may now be continued without the fa...

Page 550: ...nerator m The generator must be regularly checked for excessive dirt and must be cleaned if necessary The air intake 1 and fan shroud 2 must be kept free of dirt m Cleaning with a high pressure cleaner is not permissible 2 1 ...

Page 551: ...3 9 Electrical fuses relays 3 Main fuses A A Main fuses B Fuses in terminal box C Relays in terminal box F A F1 1 Main fuse 50 F1 2 Main fuse 50 15 10 15 25 15 10 15 25 15 10 10 15 25 15 15 10 25 10 C B A ...

Page 552: ...F 83 10 Fuses in terminal box B 15 10 15 25 15 10 15 25 15 10 10 15 25 15 15 10 25 10 ...

Page 553: ... Keyboard voltage supply 10 F19 Engine compartment lighting 10 F20 Rotary beacon 7 5 F21 Travel drive computer voltage supply 25A F22 Travel drive computer voltage supply 25A F23 Horn 15 F24 Engine start 10 F25 Windscreen wiper 5 F26 Engine control unit 30 F27 Keyboard display constant positive 2 F28 Hazard flashers 10 F29 Ignition 3 F30 Reverse buzzer 5 F31 Diesel pump 7 5 F32 Travel drive comput...

Page 554: ...F 83 12 F A F39 Left hand parking lights 5 F40 Parking lights right 5 F41 Parking light 5 F42 Low beam headlights 10 F43 High beam headlights 10 ...

Page 555: ...F 83 13 Relays in terminal box C 15 10 15 25 15 10 15 25 15 10 10 15 25 15 15 10 25 10 ...

Page 556: ...ont working lights 8 Rear working lights 9 Horn 10 Start inhibit emergency stop 11 Start inhibit 12 Rotary beacon 13 Seat heating 14 Windscreen wiper 15 Windscreen washer system 16 Reverse buzzer 17 Diesel pump 18 High beam headlights 19 Lights 20 Flashers 21 Brake light 22 not used 23 not used 24 not used 25 not used 26 not used 27 not used 28 not used 29 Central lubrication ...

Page 557: ...F 83 15 Relays in the engine compartment E K 0 Engine start ...

Page 558: ...F 83 16 ...

Page 559: ...0 Maintenance lubricating points 1 Maintenance lubricating points A The information on the lubricating points for the various assemblies is assigned to the specific maintenance descriptions and must be read there ...

Page 560: ...em Interval Maintenance point Note 10 50 100 250 500 1000 annually 2000 every 2 years If necessary 1 q Check lubricant tank fill level o q Top up lubricant tank o q Bleed central lubrication system o q Check pressure limiting valve o q Check flow of lubricant at the consumer o 2 q Bearing points Maintenance q Maintenance during the running in period g ...

Page 561: ...k of injury due to escaping lubricant as the system operates at high pressures f Ensure that the diesel engine cannot be started when working on the system f Observe safety regulations for handling hydraulic systems m Ensure maximum cleanliness when working on the central lubrication system The following assemblies lubricating points can be automatically supplied with grease by the central lubrica...

Page 562: ...in a fill level above the MIN mark a on the tank Top up lubricant tank A lubricating nipple b is located on the lubricant tank a for filling purposes Connect the grease gun c enclosed on delivery to the filling nipple b and fill the lubricant tank a up to the MAX mark Alternatively unscrew cover d and fill tank from above A When the lubricant tank is completely empty the pump may have to run for u...

Page 563: ...bricant has emerged Check all connections and lines for leaks Check pressure limiting valve m If lubricant emerges at the pressure lim iting valve a this indicates a malfunc tion in the system The consumers are no longer adequate ly supplied with lubricant Release all distribution lines b leading from the distributor c to the consumers in succession If lubricant emerges from one of the released di...

Page 564: ...e Remove the lubrication line a and install a normal lubricating nipple b Connect the grease gun c en closed on delivery to the lubricating nipple b Operate the grease gun until the lu bricant visibly emerges Rectify any faults in the flow of lubri cant Reinstall the lubrication lines Check all connections and lines for leaks c a b ...

Page 565: ...F 90 7 Bearing points 2 A One lubricating nipple A is located at each hydraulic cylinder bearing point top and bottom A One lubricating nipple B is located at each push roller bearing point 2x A 2x B ...

Page 566: ...F 90 8 ...

Page 567: ...F 100 1 F 100 Tests stopping 1 Tests checks cleaning stopping ...

Page 568: ...500 1000 annually 2000 every 2 years If necessary 1 q General visual inspection 2 regularly Check that the bolts and nuts fit firmly 3 q q Inspection by an expert 4 q Cleaning 4 q Cleaning sensors 5 q Preserving the paver finisher Maintenance q Maintenance during the running in period g ...

Page 569: ... they fit firmly retighten them if necessary A The spare parts catalogue states the special torques at the corresponding parts A For the necessary standard torques please refer to the section Bolts torques Caution Possible damage to or destruction of parts Self locking nuts must always be replaced after removal Special torques not mentioned in this manual are stated at the corresponding place in t...

Page 570: ...isher screed and optional gas or electric system checked by a trained spe cialist when required according to the operating conditions and the nature of application however at least once a year check that they are all in good operational condition ...

Page 571: ...l lube points acc to specification Clean the vehicle with water after laying mineral aggregates lean mixed concrete etc m Do not spray bearing points electrical or electronic components with water Remove residual paving material m After cleaning work with the high pres sure cleaner grease all lube points acc to specification f Danger of slipping Ensure that all steps and ladders are free of grease...

Page 572: ...arts can cause severe or fatal injuries Do not enter the danger zone Do not reach into rotating or conveying parts Only wear close fitting clothing Comply with the warning and information signs on the vehicle Stop the engine and remove the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including thos...

Page 573: ...F 100 7 5 3 Cleaning optical or acoustic sensors Heavily soiled sensors can have a negative effect on measuring results or functions m Daily cleaning with a dry lint free cloth ...

Page 574: ...oved batteries every 2 months Protect all bare metal components e g piston rods on hydraulic cylinders with a suitable corrosion inhibitor If it is not possible to park the vehicle is an enclosed building or under cover it must be covered with a suitable size of tarpaulin In all cases seal all air intake and ex haust apertures with plastic film and adhesive tape 6 2 Shutdowns lasting from 6 months...

Page 575: ...e impaired Corresponding preventive treatment must be applied to the machine This should be repeated at appropriate intervals when necessary All possible harmful influences must be taken into consideration This includes high salt content in the air near the coast together with the use of de icing agents on the roads or strong UV radiation The vehicle should be treated with corrosion and surface pr...

Page 576: ...isposal must be carried out after replacing wear and spare parts and after the machine has been withdrawn from service scrapped The materials must be sorted correctly according to metal plastic electronic scrap various operating substances etc Any oily or greasy parts hydraulic hoses lube pipes etc must be treated separately A Electric devices accessories and packaging should be recycled in an env...

Page 577: ... 1 6 4 1 6 7 7 1 9 M6 8 2 1 12 3 14 3 7 8 1 9 11 2 7 13 3 3 M8 20 5 28 7 1 34 8 19 4 7 26 6 6 31 7 9 M10 41 10 57 14 70 17 37 9 52 13 62 16 M12 73 18 97 24 120 30 63 16 89 22 107 27 M14 115 29 154 39 195 45 100 25 141 35 169 42 M16 185 46 243 61 315 75 156 39 219 55 263 66 M18 238 60 335 84 402 100 215 54 302 76 363 91 M20 335 84 474 119 600 150 304 76 427 107 513 128 M22 462 116 650 162 759 190 4...

Page 578: ... 5 M8x1 21 7 5 4 30 6 7 6 36 7 9 2 19 5 4 9 27 4 6 8 32 8 8 2 M10x1 25 42 1 10 5 59 2 15 71 17 8 37 7 9 4 53 13 63 6 15 9 M12x1 25 75 7 18 9 106 2 26 127 31 9 67 2 16 8 94 5 24 113 28 3 M14x1 5 119 29 7 167 42 200 50 1 106 26 149 37 178 44 6 M16x1 5 183 45 6 257 64 308 77 162 40 227 57 273 68 2 M18x1 5 267 66 8 376 94 451 112 7 236 59 331 83 398 99 4 M20x1 5 373 93 2 524 131 629 157 3 328 82 461 1...

Page 579: ...ts listed below or comparable qualities of well known brands m Only use containers which are clean on inside and outside for filling oil or fuel A Note capacities see section Capacities m Incorrect oil or lubricant levels promote rapid wear and paver finisher failure m Never mix synthetic oils with mineral oils ...

Page 580: ... different auger systems are available as options Check which auger type is used in your machine and comply with the corresponding installation operation and maintenance instructions Auger Type A Central drive Auger Type B External drive ...

Page 581: ...F 115 3 2 1 6 5 7 4 3 6 8 9 ...

Page 582: ...r Hydraulic oil 220 litres 5 Pump distribution gear Gearbox oil 7 0 litres 6 Planetary gear Travel drive Gearbox oil 2 5 litres 7 Planetary gear augers on each side Auger type A Gearbox oil 1 5 litres 7 Auger box Auger type A Gearbox oil 4 0 litres 7 Outer auger bearing per bearing Auger type A Hot bearing grease 115 grams 8 Auger bevel gear on each side Auger Type B Gearbox oil 0 6 litres 9 AdBlu...

Page 583: ... m Diesel fuel contaminated with water or dirt can cause serious damage to the fuel sys tem Keep fuel and fuel system free of water and impurities m Observe the instructions for fuel recommendations and the specification in the main tenance instructions of the engine manufacturer 3 2 Engine lubricating oil A recommended m Observe the instructions for lubricant recommendations and the specification...

Page 584: ...Chevron Caltex Fuchs Mobil Shell Finke Hydraulic 100 Rando HDZ 46 Rando HDZ 46 Tellus Oil S2 V46 Tellus S2 VX46 Aviaticon HV 46 Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Gear Oil 400 Titan ATF 6000 SL Spirax S4 ATF HDX Spirax S6 ATF VM Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Gear Oil 100 Omala S2 GX 220 Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Gear Oil 100 Omala S2 GX 220 Dynapac Aral ...

Page 585: ...el gear type B A recommended 3 10 Grease Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Spirax S2 G 80W 90 Spirax G80W 90 Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Chevron Paver Grease Gadus S5 T460 1 5 High Temp Premium2 ...

Page 586: ...prescribed pursuant to ISO 22241 1 respectively DIN 70070 For vehicles operating in North America the use of a DEF fluid with API approval is urgently recommended m Observe the instructions for the AdBlue DEF recommendations and specification in the maintenance instructions issued by the engine manufacturer A recommended Dynapac ...

Page 587: ... When changing from mineral oil pressure fluids to biodegradable pressure fluids please contact our factory advisory service Manufacturer ISO viscosity class VG 46 Dynapac Hydraulic 120 Shell Natural HF E46 Panolin HLP SYNTH 46 Esso Univis HEES 46 Total Total Biohydran SE 46 Aral Vitam EHF 46 Finke Aviaticon HY HE 46 ...

Page 588: ...F 115 10 ...

Page 589: ... encounter any operational problems or have enquiries about spare parts Our trained specialist staff will ensure that you receive prompt attention and repairs in the event of any ac cident or malfunction you may encounter Factory Advisory Service If ever for any reason our dealership network encounters limits to what it is able to do for you please always feel free to contact us directly Our team ...

Page 590: ...www dynapac com ...

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