FarmTek 112529 Manual Download

Page: 9 / 27

Revision date: 05.13.20 112529

Assembly Instructions

ASSEMBLE FILTER AND RELATED FITTINGS

Complete these steps:
1. First remove the WF1023 filter cap and replace it with the 112066 shut-off valve. Tape the filter

threads before installation. Tighten valve until snug.

2. Take the WR1095 thread tape and wrap the threads of each component four or five times.

Apply tape in a direction that prevents unwrapping during assembly.

3. Assemble the filter and related fittings as shown. Tighten each connection by gently gripping

the coupling with a pair of adjustable pliers and turning the adapter using an adjustable wrench

or similar wrench. Tighten until snug. Do not overtighten and do not crush fittings.

4. Gently squeeze all ratchet clamps around tube connections using a pair of pliers.
5. Continue with the assembly of the pump and supply tube.

WF1023 Filter (1)

WF1970

111074

WR1095

Tape

112066 (1) Shut-

off to attach to

WF1023 filter.

WF3411

AC2804

111698

Ratchet Clamp

Attach 112066

Shut-off valve.

Wrap treads

with tape.

Assemble.

Gently tighten fittings until snug.

WF1023

Filter

11" Piece of 3/4"

tubing to connect

to pump.

111698

Clamp

111698

Clamps

AC2804

Valve

111074

Adapter

111074

Adapter

112066

Shut-Off

WF1970

WF3411

5" Piece of

3/4" Tubing

Summary of Contents for 112529

Page 1: ...Bucket System Versatile PolyMax Dutch Buckets are ideal for both small and large scale hydroponic growing PolyMax Dutch Buckets Actual system may differ STK DIMENSIONS 112529 19 W x 26 H x 118 L Dimensions have been rounded and are approximate Dimensions are of the frame only they do not include buckets reservoir or drain plumbing ...

Page 2: ...n tight Verify that the pump is working properly Check and clean all filters to optimize performance Clean the reservoir periodically to prevent unwanted contamination of solution Monitor temperatures room and solution to maximize plant growth SAFETY PRECAUTIONS Apply PVC primer and cement in a well ventilated area Follow all instructions on containers Use a portable GFCI Ground Fault Circuit Inte...

Page 3: ... for additional details and diagrams All parts are sold separately Siphon Elbow 111044 Threaded Tee Dutch Bucket 111627 3 4 White Polyethylene Tubing 110407 Dripper Stake 110725 Air Pump 109260 Air Stone 110721 Utility Pump 110743 3mm Punch 110408 1 8 White Polyethylene Tubing 110091 Clear Vinyl Tubing 112531 Heavy Duty Timer 1 111698 Ratchet Clamp Plastic Pipe Tube Cutter WF1023 Filter 1 ...

Page 4: ... 1 Shut off to attach to WF1023 filter ATTENTION Reservoir and lid style shown throughout this guide may vary When needed critical dimensions are noted for hole locations WF6990 PVC Cement and 113372 Purple Primer PVC PRIMER CEMENT Follow all directions printed on pvc primer and cement containers Purple color of primer does not fade Use caution during application to reduce spills and over applicat...

Page 5: ...bolts as shown Do not tighten at this time STEP 2 Attach side rails to end and mid frame supports using the 1 4 x 3 4 bolts and 1 4 lock nuts Position rails on top of the end and mid frame supports Finish the frame assembly by installing all diagonal braces using the same 1 4 fasteners Tighten all nuts until snug 3 8 Leveler Side Rail STEP 1 STEP 2 Side Rail End Frame Support Diagonal Brace Mid Fr...

Page 6: ...ting holes for the clamp 5 Take the 1 4 fasteners and attach the clamp Do not fully tighten these bolts at this time PVC tube should slide into the clamp 6 Move to the opposite end of the frame and repeat the steps to install that clamp 7 Finally install the center pipe clamp using the above steps as a guide Center this clamp on the frame member 8 Continue with the next procedure INSTALL 1 1 2 DRA...

Page 7: ...m the 6 line measure 12 and mark that position 4 Continue marking hole locations at 12 intervals until you reach the end of the tube There will be ten 10 hole locations in all one for each Dutch bucket 5 Take a 1 hole saw and drill the 10 drain holes in the pvc drain tube Keep all holes aligned and centered on the chalk line 6 Remove the tube from the frame and clean all debris from the drain tube...

Page 8: ...mbly 2 Take the elbow assembly and install one inside each Dutch bucket 3 Check bucket position on the frame and verify that each bucket drain nipple is inserted in the drain hole of the pvc drain tube 4 Return to and tighten all pipe clamp mounting bolts to secure the drain tube and to lock buckets in place Tighten bolts until snug Do not overtighten bolts Doing so will damage the clamps 5 Contin...

Page 9: ...g the coupling with a pair of adjustable pliers and turning the adapter using an adjustable wrench or similar wrench Tighten until snug Do not overtighten and do not crush fittings 4 Gently squeeze all ratchet clamps around tube connections using a pair of pliers 5 Continue with the assembly of the pump and supply tube WF1023 Filter 1 WF1970 111074 WR1095 Tape 112066 1 Shut off to attach to WF1023...

Page 10: ...5 16 Holes for the Air Pump Tubing 1 Take a 5 16 drill bit and drill two holes 2 apart through cover See photo below for location ATTENTION X marks hole locations based on reservoir design and position Drill one 2 drain tube hole and one 1 supply tube hole Always space holes apart as shown If 2 drain hole position is the other corner drill the 1 supply tube hole on the opposite side of the port ho...

Page 11: ...the tube length needed to reach approximately 1 2 to 1 above the top of the Dutch bucket Cut a section of 3 4 tube to that length 4 Take two clamps and one 110729 elbow and assemble as shown above Cut tube and attach Add elbow to top 5 Measure and cut a section of 3 4 tube to reach from the pump and filter assembly to the end of the Dutch bucket frame Tube will run across the tops of the buckets A...

Page 12: ...ain tube ASSEMBLE AND INSTALL DRAIN MANIFOLD Assemble on the drain tube to set the correct angle of the manifold back to the reservoir drain hole WF1574 WF6990 PVC Cement 113372 PVC Purple Primer WF1384 112603 WF6627 112604 ATTENTION Dimensions for tube sections are not provided to allow for minor adjustments in reservoir position A five foot 5 section of pvc tube is included for this manifold DRY...

Page 13: ...tal supply tube that runs the length of the frame and punch one hole in the tube at each bucket position Align hole with the center of each bucket when possible 5 Carefully grip one barb and irrigation line assembly with a pair of clean pliers and push it into one of the holes While still holding the assembly gently pull back as if to remove the barb to seat the barb in the supply tube DO NOT PULL...

Page 14: ...one position opposite the water pump 3 Place the reservoir cover on the reservoir and feed the tubing up through the access holes and connect the free end of each tube to the air pump Assembly Instructions ATTENTION Always position the air pump above the reservoir water level to prevent siphoning of the reservoir ATTACH THE AIR PUMP AND AERATOR STONES Attach 110091 tube to air stone 109260 Air Sto...

Page 15: ...he end plugs and inspect the inside of the tube Reroute the drain tube so it does not empty into the reservoir and then clean the drain tube by pulling a brush or cloth through the tube Rinse with clean water and reposition the drain tube for operation NOTE Do not allow debris from the drain tube to contaminate the contents of the reservoir 6 With the pump off disassemble the filter and clean the ...

Page 16: ...reservoir periodically to maximize plant growth and to minimize system contamination The steps that follow can be used to change nutrient solution and to pump the reservoir for cleaning and typical maintenance RESERVOIR CLEANING AND MAINTENANCE 112066 1 Shut off to attach to WF1023 filter 5 Turn water pump on and pump out reservoir solution 6 Once the reservoir is empty turn off the pump and clean...

Page 17: ...Y IS THE SAME STEPS FOR CLEANING THE FILTER ARE THE SAME 1 Turn off the nutrient pump 2 Grip the filter housing and the main supply line and unscrew the housing Do not apply force to the filter or the supply line fittings Hold these steady when disassembling the filter Clean the Filter Screen and Housing 3 Remove the screen from the housing Using clean water rinse the housing and the screen 4 Inse...

Page 18: ...0 8 58 8 3 8 5 53 5 118 8 26 58 3 53 5 8 18 3 4 ADDITIONAL PHOTOS AND DIAGRAMS TOP VIEW SIDE VIEW END VIEW ATTENTION Actual dimensions will vary slightly Frame has been manufactured using tolerances that allow for easier assembly 19 ...

Page 19: ...date 05 13 20 112529 2 2 3 3 1 3 3 3 3 1 1 Item Part Description Quantity 1 112259VFRM END FRAME AND MID FRAME SUPPORT 3 2 112529HANG FRAME SIDE RAIL 2 3 112529NBRC DIAGONAL BRACES 6 ADDITIONAL PHOTOS AND DIAGRAMS ...

Page 20: ...shows end support with installed diagonal braces and side rails Use levelers to adjust frame slope and account for slight variations in the floor If system is sitting on crushed rock or soil take additional steps to ensure that frame is stable and level During assembly position side rail on top of all end and mid frame supports Photo below shows diagonal brace Side Rail Side Rail ADDITIONAL PHOTOS...

Page 21: ...rient Solution Feed Line 3 4 Tubing typical Power Cord Main Power Submersible Pump Timer Power Supply to Air Pump Reservoir Tank Air Pump Air Stones Submersible Pump Nutrient Solution Feed Line 3 4 Tubing typical Air Line IMPORTANT Install air pump above the solution level in the reservoir ADDITIONAL PHOTOS AND DIAGRAMS ...

Page 22: ...22 112529 Revision date 05 13 20 Actual system reservoir and lid may differ from what is shown ADDITIONAL PHOTOS AND DIAGRAMS ...

Page 23: ...ality affects the nutrient solution Testing the water supply is strongly recommended before you mix the nutrient solution In some instances and for best results it may be necessary to treat the water supply Consult the services of a water quality professional to determine the condition of the water and how to treat it if necessary before you begin Add your desired plants to the buckets Set the sta...

Page 24: ...consult the following page to view installation photos using the 110010 assemblies and the 110006 110007 clips Additional purchase required Contact your sales representative to purchase Tomato RollerHook Assemblies for your Dutch bucket recovery system OPTIONAL ACCESSORIES ADDITIONAL PURCHASE REQUIRED ATTENTION Photo to the right shows the spool incorrectly installed in the wire hanger When instal...

Page 25: ...2 Pull cord from the spool so it reaches the desired Dutch bucket 3 Take one 110006 or 110007 clip wrap it around the stem of the plant feed the cord into the hinged part of the clip and snap the clip closed to lock cord in place 4 Move back to the cord spool and tighten to remove slack To prevent plant damage do not overtighten As the plant grows add additional clips as needed for support 3 2 1 4...

Page 26: ...26 112529 Revision date 05 13 20 Photo shows using the 110010 RollerHook Assembly OPTIONAL ACCESSORIES ADDITIONAL PURCHASE REQUIRED ...

Page 27: ...27 Revision date 05 13 20 112529 PAGE RESERVED FOR CUSTOMER NOTES AND RECORDS ...

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