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Farmi PROFI CH27 DMR, Operation, Maintenance And Spare Parts Manual

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Farmi PROFI CH27 DMR Operation, Maintenance And Spare Parts Manual Download Page 3

CH27 DMR

3

TABLE OF CONTENTS

INTRODUCTION 6
WARNING SYMBOLS IN THIS MANUAL 

6

PRODUCT WARRANTY 

6

CUSTOMER FEEDBACK 

6

GENERAL DESCRIPTION AND INTENDED USE OF THE CHIPPER 

7

DESCRIPTION OF WORKSITES 

8

ACCESSORIES 9
GENERAL SAFETY INSTRUCTIONS 

10

GENERAL SAFETY INSTRUCTIONS FOR THE CHIPPER 

14

TECHNICAL INFORMATION 

15

SYMBOLS USED IN THE INSTRUCTIONS 

15

MAIN COMPONENTS 

16

DIMENSIONS 17
STICKERS AND PLATES 

20

LIFTING 24
LIFTING THE DISCHARGE PIPE WITH THE WINCH 

24

MOUNTING OF THE DISCHARGE PIPE 

25

ADJUSTING THE DISCHARGE PIPE AND LID 

26

COUPLING THE 3-POINT MOUNTING TO THE CHIPPER 

27

MOUNTING THE FEED CHUTE TO THE FEEDER DEVICE 

28

COUPLING THE FEEDER DEVICE TO THE CHIPPER (DMR) 

29

MOUNTING THE FEEDER DEVICE SUPPORT 

30

SHORTENING THE PTO SHAFT 

31

CONNECTING THE HYDRAULICS DMR 

32

CONNECTING THE WIRE HARNESS 

34

W150 VARAOSAT / W150 SPARE PARTS 

35

NO STRESS REVOLUTION CONTROL DEVICE 

36

INSTALLATION OF THE NO STRESS SENSOR 

36

SETUP GUIDE W150 FOR FARMI FOREST CHIPPER 

37

ALARMS 43
INSTALLING HD 50 HYDRAULIC UNIT 

45

COUPLING HD 50 UNIT HYDRAULIC HOSES WITHOUT OIL COOLER 

48

MOUNTING THE OIL COOLER 

49

COUPLING THE HYDRAULIC HOSES OF HD 50 UNIT AND OIL COOLER 

50

CONNECTING THE OIL COOLER TO TRACTOR BATTERY 

51

INSTALLATION OF THE EMK27 ELECTRIC MOTOR MOUNT (accessory) 

52 

OPERATING INSTRUCTIONS 

55

MOUNTING OF THE CHIPPER AND PRE-OPERATION INSPECTIONS 

55

STARTING THE CHIPPER 

55

Summary of Contents for PROFI CH27 DMR

Page 1: ...ION MAINTENANCE AND SPARE PARTS MANUAL PLEASE READ THE OPERATING AND MAINTENANCE INSTRUCTIONS BEFORE YOU OPERATE THE MACHINE FROM MACHINE 00065 TRANSLATION OF THE INSTRUCTION MANUAL B EN 051017 ER MANUAL FEED CHIPPER ...

Page 2: ......

Page 3: ...UNTING THE FEED CHUTE TO THE FEEDER DEVICE 28 COUPLING THE FEEDER DEVICE TO THE CHIPPER DMR 29 MOUNTING THE FEEDER DEVICE SUPPORT 30 SHORTENING THE PTO SHAFT 31 CONNECTING THE HYDRAULICS DMR 32 CONNECTING THE WIRE HARNESS 34 W150 VARAOSAT W150 SPARE PARTS 35 NO STRESS REVOLUTION CONTROL DEVICE 36 INSTALLATION OF THE NO STRESS SENSOR 36 SETUP GUIDE W150 FOR FARMI FOREST CHIPPER 37 ALARMS 43 INSTALL...

Page 4: ...VE 69 200001499 CHIPPER CH 27D 70 200002207 3 POINT MOUNTING FASTENER 73 200001545 SHORT DISCHARGE PIPE 74 200002275 HIGH DISCARGE PIPE 76 200001344 DISCHARGE PIPE SIDE TRANSITION 78 200002150 VIZOR STEERING MANUAL 80 200002147 VIZOR STEERING HYDRAULIC 81 200002176 DISCHARGE CHUTE STEERING HYDRAULIC 82 200002183 DISCHARGE CHUTE STEERING MECHANICAL 84 200002273 FEEDER DEVICE 27 DMR COMPLETE 85 2000...

Page 5: ...eclare that the machine brought into circulation conforms with the pertinent requirements of the Machinery Directive 2006 42 EC and the EMC Directive directive relating to electromagnetic compatibility 2004 108 EC The following harmonized standards have been applied for the conceptional design of the machine SFS EN ISO 12100 SFS EN ISO 4254 1 SFS EN ISO 13857 The following additional standards and...

Page 6: ...d cause personal injury conditions or misuse that could damage equipment or machinery reminders such as for performing checks or carrying out maintenance or repair procedures WARNING CAUTION DANGER CUSTOMER FEEDBACK We are happy to receive your opinions and suggestions for improvements by mail or e mail All implemented suggestions for improvements will be rewarded PRODUCT WARRANTY Farmi provides a...

Page 7: ...the PTO drive shaft During chip ping the chipper rotor on which the blades for cutting the material are mounted is driven by the tractor From the knives the chips are fed to the additional knives which cut the chips to the desired size Finally the chips are discharged to the desired position using a discharge pipe The material to be chipped is fed into the chipper manually The FARMI CH27 chipper m...

Page 8: ...lean as possible make every effort to keep soil or stones from entering the chipper Avoid chipping in close proximity to power lines The distance from power lines must always be at least 5 metres Reserve an adequate amount of working space for the chipper and transport equipment Do not store fuelwood stacks near objects which can cause damage to the chipper if they should enter it e g saws log ton...

Page 9: ... HD50 unit Recommended for use in contracting work and when the chipper is being operated in extremely warm conditions 3 Cross breaker The purpose of the cross breaker is to shred long branches and twigs when the raw ma terial to be chipped is for example whole trees or sawn surfaces The cross breaker can be installed in place of the twig breaker which comes standard with the CH27 The cross breake...

Page 10: ...smadewithoutthemanufacturer s permission CAUTION Written authorization must be requested from the manufacturer for any altera tions to the machine STARTING Please read the operating instructions carefully be fore using maintenance or repairing the machine Observe all operating and safety instructions when ever using the machine 1 Familiarize yourself thoroughly with the use operation and controls ...

Page 11: ...tances 9 It is prohibited for other people to ride on the machine OPERATION Many occupational acci dents take place in ab normal circumstances Therefore it is important to take into account all the possible circumstances that may arise during operation of the machine The machine s opera tor must have constant unobstructed visibility of the work area If this is not possible the operator must work w...

Page 12: ...recommended by the manufacturer Other types of oil may cause faults or improper operation of the equipment which could lead to serious da mage to people or property 2 Never mix different liquids or oils 3 Always follow the manufacturer s lubri cation instructions 4 Use control equipment carefully until the hydraulic oil has had time to reach its opera ting temperature SAFETY INSTRUCTIONS FOR HYDRA...

Page 13: ...eated contact with your skin 14 If sprays or contact with the skin cannot be avoided use protective gloves goggles and clothing as necessary Do not use oily clothing 15 Avoid discharging hydraulic oil into the environment as it can pollute waterways and the groundwater If biodegradable oil is to be used please contact the manufacturer beforehand and have the suitability of your equipment for the o...

Page 14: ...actor 4 The chipper must be on a level firm surface during operation 5 Make sure all protective and safety devices of the chipper are installed Never remove any protective device during operation 6 As compared to the tractor the chipper must not be lowered excessively Otherwise the PTO drive shaft connection may loosen during operation 7 It is not permitted to operate the chipper without feed unit...

Page 15: ...pe reach m 3 9 Side transition pipe reach m 2 85 3 5 Number of knives pcs 2 Disk diameter mm 1036 Disc weight kg 240 Chipper weight 1144 No Stress standard Twig crusher standard Cross breaker accessory SFS EN 13525 A2 2010 ISO 3744 2010 Sound power level Measurement Uncertainty 5 dB SFS EN ISO 4254 1 ISO 11201 2010 Sound pressure level Measurement Uncertainty 2 5 dB 123 dB A 113 1 L pA dB A SYMBOL...

Page 16: ...OMPONENTS 1 TOP FRAME 2 BASE FRAME 3 KNIFE DISC 4 KNIFE 5 HORIZONTAL ANVIL 6 TWIG BREAKER 7 DISCHARGE PIPE 8 HOOK FOR UNIVERSAL SAFT 9 WINCH 10 FEEDER DEVICE 11 FEEDING CHUTE 12 FEED CHUTE SUPPORT 13 PROTECTION SYSTEM 14 3 POINT MOUNTING FRAME 15 SAFETY STOP ...

Page 17: ...CH27 DMR 17 DIMENSIONS CH27 DMR ...

Page 18: ...18 HEIGHT WITH THE CHIPPER 27 2 9 m 1268 1571 353 407 2121 1068 LIFTING POINT 2030 LIFTING POINT 1776 HEIGHT WITH THE CHIPPER 27 2 7 3 2 m 200001545 DISCHARGE PIPE SHORT 200001344 DISCHARGE PIPE SIDE TRANSITION ...

Page 19: ...CH27 DMR 19 HEIGHT WITH THE CHIPPER 27 3 9 m 2422 1268 851 320 200002275 DISCHARGE PIPE HIGH ...

Page 20: ...MR 20 1 10 9 8 7 6 5 4 3 2 11 16 15 14 13 12 6 12 15 13 The following plates and labels must be correctly attached to the chipper Missing safety plates labels must be replaced immediately STICKERS AND PLATES ...

Page 21: ...ne During machine operation please observe the operating and safety instructions 40147020 3 40147000 CAUTION Before operation mount the chipper to the 3 point hitch of the tractor CAUTION Before maintenance and repair please turn off the tractor and disconnect the PTO drive shaft CAUTION Before detaching the chipper from the tractor it must be placed on a level surface ...

Page 22: ...nt 40142080 5 Cutting hazard 40147010 6 Lifting point sticker 41014270 7 SPEED sticker 40141160 Recommended speed range The rated speed must not be exceeded 8 MAXIMUM Hydraulic pressure 175 bar 41015580 9 Sticker CH27 200001868 10 Sticker 200001871 ...

Page 23: ...Note Stand on the left side of feeder 41015690 13 Crushing hazard Cutting hazard Do not climb into the feed hopper 40147040 14 Crushing hazard Always keep a safe distance to rotating parts 41015600 15 Stop directions 40147080 16 Manufacturer 40605214 ...

Page 24: ...le might be CAUTION LIFTING PALLET FORKS LIFTING THE DISCHARGE PIPE WITH THE WINCH The winch on the chipper s upper housing is only intended for use in lifting and lowering the discharge pipe Exercise caution when using the winch When the winch is under load maintain a firm grip on the crank do not let go If the crank handle is left unlocked the crank can begin to spin uncontrollably and cause inj...

Page 25: ...2 4 The long discharge pipe F is assembled on the floor before it is mounted at the cor rect position in the same way as the short discharge pipe Insert the M20x260 pin D set the discharge pipe to the upper position and secure it using the wing nut If the chipper is equipped with an optional dis charge pipe control device the latter must be mounted on the chipper before the discharge pipe First th...

Page 26: ...esired direction Tighten the bolt Adjust the lid by changing the chain length Direct the discharge pipe so that the thrown out chips do not pose a risk to the operator of the chipper or to or anyone else Al ways keep a safe distance to the discharge position of the chips Tighten the lock bands carefully DANGER ...

Page 27: ...B A M24X70 DIN933 B M24 DIN126 C M24 DIN985 250 36 COUPLING THE 3 POINT MOUNTING TO THE CHIPPER Couple the 3 point mounting to the chipper as shown in the figure using bolt A 6 pcs washer B 12 pcs and lock nut C 6 pcs ...

Page 28: ...25 C M12 DIN985 MOUNTING THE FEED CHUTE TO THE FEEDER DEVICE Mount the feed chute DMR from both sides to the feeder device using bolt A 8 pcs washer C 8 pcs and lock nut B 8 pcs Mount the feed chute DMR from both sides to the feeder device using bolt A 4 pcs washer C 4 pcs and lock nut B 4 pcs ...

Page 29: ...CH27 DMR 29 A B COUPLING THE FEEDER DEVICE TO THE CHIPPER DMR The feeder device lugs fit between the chipper lugs Mount the feeder device to the chipper as shown in figures A and B ...

Page 30: ...he feeder device support frame to the chipper using lock screw A 4 pcs washer B 4 pcs and lock nut C 4 pcs Mount brackets D and E to the chipper foot screws F 3 pcs washers G 3 pcs lock nuts H 3 pcs screws I 2 pcs washers J 4 pcs and lock nuts K 2 pcs Mount push rod L onto the feeder device bracket with pin M and two linchpins N Mount the other end of the push rod to the chipper bracket with screw...

Page 31: ...ch 2 Lift the machine with the hitch so that the distance between the splined shafts is at its shortest Fig 8 3 First cut the thicker shield to the correct length 1 Remember the 20 40 mm clearance Then cut a similar length from the profile tube 2 Shorten the other PTO shaft half similarly Remove burrs using a file 4 Insert the inner tube in the outer tube and carefully move the machine up and down...

Page 32: ... 5 4 3 2 11 13 12 MITTAUS PISTEET MA2 MA1 P T T P HD50 TRAKTORI 170 175 bar CONNECTING THE HYDRAULICS DMR TRACTOR PRESSURE MEASUREMENT POINTS MP1 and MP2 Disconnect the hydraulic hoses going to the feed unit before opening the feed unit CAUTION ...

Page 33: ...002215 Hose assembly V1 2 S L 0 9 m quick coupling 1 7 56525108 Hose assembly V1 2 S L 0 75 m 1 8 200002516 Hose assembly V1 2 S L 0 75 m quick coupling 1 9 200002524 Hose assembly V1 2 S L 0 25 m quick coupling 1 10 200002525 Hose assembly K1 4 S L 1 05 m 1 11 200002526 Hose assembly K1 4S L 0 35 m quick coupling 1 4 1 NOTE HD50 hydraulic unit hoses are on the spare parts page 200002529 HYDRAULIC...

Page 34: ...ET NO STRESS SENSOR FEED FORWARD REVERSE FEED ALTERNATIVE CONNEC TION OF THE ROTARY SWITCH DV DUMP VALVE SAFETY LIMIT SWITCH SAFETY STOP BUT TON ON THE SIDE OF THE FEED CHUTE SAFETY STOP BUT TON ON THE SIDE OF THE FEED CHUTE Disconnect the power cable going to the feed unit before opening the feed unit CAUTION ...

Page 35: ...ires included 55119070 55121440 55131810 CH27DMR 03299010 03299010 CH27DMR 1 7 1 7 1 5 1 5 1 5 1 5 W150 VARAOSAT W150 SPARE PARTS Extras Power supply cable to the tractors battery 5 meters 03295820 Adapter 7 pin plug 3 pin plug Voltage source 230V 12VDC ...

Page 36: ... cutting disk speed has regained the preset value the feed rollers continue to feed the wood The feed speed is thus adapted to the cutting disk speed Consistent chips are achieved and the operator can focus on mate rial loading INSTALLATION OF THE NO STRESS SENSOR 1 Turn off the tractor and uncouple the universal shaft Open the upper housing 2 Install the No Stress sensor in the 20 mm hole found i...

Page 37: ...ld to select the No Stress mode Stop feed rollers Change display information Total hours Hours to service Press hold to set new No Stress speed Reset hour counter or press and hold after STOP to return to work Channel 2 Chipper RPM Shows the current chipper speed Channel 5 Hours to machine service Hour timer counts down to show when the next machine service is due Channel 6 Total machine hours Tot...

Page 38: ...topped Rotating Stopped Rotating Chipper RPM Percentage X Programmed No Stress speed Either set in the programming level or by pressing SET button NO STRESS OPERATION OR 2 When the chipper is rotating at the desired speed press and hold SET for 5 seconds Keep the button pressed until the num ber flashes and the instrument beeps and shows done This speed is now stored as the No Stress speed The MED...

Page 39: ...e correct number is displayed release all buttons FEED ROLLER REVERSE When the feed rollers stop there will be delay Feed rollers reverse delay and then the rollers will reverse for Feed rollers reverse duration By setting the Feed rollers reverse delay to 0 0 seconds the reverse function is turned off The reverse delay and duration can be adjusted in programming mode 3 To enter the program ming m...

Page 40: ...a further 10 seconds and the display will show CAL 4 Press the SET button twice more and the display will show the latching time This can be changed by pressing and holding the middle button The time period can be set from 1 9 seconds 0 seconds can also be set which turns the latching function off This maybe of benefit when using the foot switches Radio using Disconnect the switch box Programming ...

Page 41: ...s forward will be turned back with the rotary foot switch providing the speed is greater than the No Stress speed resume percentage Switch the instrument off and hold the 3 middle buttons in while holding them in switch the unit back on This will reset the instrument to its factory settings FACTORY DEFAULT SETTINGS 4 OPERATION OF THE STOP BUTTON ON THE WIZARD Normal operation can be resumed by pre...

Page 42: ...Default 0 4 secs Default ON Service Countdown Service Interval Set Reset Reverse Latching Hrs Default 500 Hrs Default 0 Secs Working hours Grand Total Hours Grand Total Hours programmable Hrs Hrs Hrs Rolls Stop Speed HI Default 0900 Programming mode 5 Power on whilst holding outside left button to enter mode Use same key to select channel Rolls Stop Speed LO Default 0480 Rolls Stop Speed MED Defau...

Page 43: ...channel 6 Should 3 alarm conditions exist the highest priority one will be shown first if this is then ignored the instrument should automatically then indicate the 2nd alarm All alarms will operate on the medium beep rate and the external alarm output will not be used HIGH CHIPPING SPEED The instrument will default to the chipping speed channel channel 2 the speed will flash and the instrument wi...

Page 44: ...is reset This message takes priority over the FR and FE messages PROG ALARM If the instrument software has got damaged such as a person welding soldering on the machine or a lightning strike etc It is when the software has been corrupted To fix this you switch the instrument off hold in the 3 middle buttons and while holding them in switch it back on This then resets the soft ware to how it was wh...

Page 45: ...CH27 DMR 45 A B C C INSTALLING HD 50 HYDRAULIC UNIT 1 Remove the tow triangle 2 Remove the universal shaft shield A and shield brackets B and C ...

Page 46: ...CH27 DMR 46 3 Mount the large pulley in the threads of the splined shaft with holes pointing outward 3 Lift the HD unit between the legs of the chipper so that the bolt holes are aligned ...

Page 47: ...n the pulleys and align the pulleys using a level rod or ruler Once this is done tighten the securing bolts and nuts Lastly tighten the belts using the J shaped bolts and nuts on the side of the HD unit L E V E L R O D O R R U L E R ...

Page 48: ...RAULIC HOSES WITHOUT OIL COOLER 5 Disconnect the pressure hoses and return hoses from the tractor hydraulics Couple the hydraulic unit hoses as shown in the Figure 56534175 3 4 190 K3 4 S L 1 2 m 56533052 V3 4 S L 0 5 m 54921382 suction hose 1 1 4 5 bar 56526130 K1 2 S L 0 9 m ...

Page 49: ...CH27 DMR 49 MOUNTING THE OIL COOLER 6 Fasten the oil cooler to the hydraulic unit as shown in the Figure ...

Page 50: ...le the hydraulic hoses as shown in the Figure Finally reinstall the tow triangle COUPLING THE HYDRAULIC HOSES OF HD 50 UNIT AND OIL COOLER 56534084 K3 4 S L 0 65 m 56534134 K3 4 S L 0 9 m 56533052 V3 4 S L 0 5 m 54921382 suction hose 1 1 4 5 bar 56526130 K1 2 S L 0 9 m ...

Page 51: ...CH27 DMR 51 BATTERY 12VDC FUSE 20A CONNECTING THE OIL COOLER TO TRACTOR BATTERY Connect the oil cooler cables to the tractor battery as shown in the Figure ...

Page 52: ...THE EMK27 ELECTRIC MOTOR MOUNT accessory Universal shaft Drill 4 holes in the chipper feet for M24 x 70 screws 4 pcs M16 x 50 hex screws in the chipper feet Mount the chipper frame to concrete using M20 or larger concrete anchors ...

Page 53: ...CH27 DMR 53 2 Align the belt pulleys Tighten the belts Then replace the belt guard 1 Mount the SPB5 x 250 belt pulley to the motor and then mount the motor to the frame 3 Connect the power supply ...

Page 54: ...ION JOINT 10 mm THICK FULL ROUND BASE SLAB EXISTING SLAB THICKNESS UNKNOWN REINFORCEMENT TOP BOTTOM SL81 40 mm COVER ON ALL SIDES SL82 60 mm COVER CONCRETE N32 EXISTING SLAB THICKNESS UNKNOWN MOUNTING THE EMK27 ELECTRIC MOTOR TO CONCRETE AT LEAST M20 CONCRETE ANCHORS ...

Page 55: ...ease make sure there are no foreign objects in the chipper Rotate the shaft to make sure that the cutting disk can rotate freely 9 Make sure that the water drainage holes on the lower chamber are open and that the disk is not frozen up 10 During operation the chipper must stand on level and hard ground 11 Ascomparedtothetractor thechippermust not be lowered excessively Otherwise the PTO drive shaf...

Page 56: ...d hopper or into another part of the chipper with the machine running 5 Before feeding in the material to be chipped ensure that the wood fed into the chipper is free from metal or soil such as nails stones etc 6 Do not use the chipper at temperatures below 20 C This is to avoid damage due to brittleness especially of the knives caused by the cold 7 Avoid chipping wood that is frozen solid otherwi...

Page 57: ...terial must not be loaded Exercise extreme caution when adjusting the system Use the control valve to adapt the speed of the feed roller to the speed of the cutting disk Turn the knob counterclockwise to increase the speed and turn in clockwise to decrease the speed See picture After having adjusted the feed speed re check it while observing the valid safety regulations The feed speed is correctly...

Page 58: ...en disengaged Please wait until the disk has stopped completely before performing any further actions The chipper requires approx 9 minutes to slow down from maximum speed to complete stop 1000 rpm 0 rpm DANGER FIXED SAFETY SWITCH LOCATION AND USE OF SAFETY SWITCHES If necessary the feed can be shut off using a safety switch The feeder device will stop imme diately when the safety switch is presse...

Page 59: ...ke appropriate measures to prevent the chipper from moving or falling If neces sary use boards or beams for additional support 4 If the chipper is to be stored for a long period lubricate the knives e g with petro leum jelly 5 Take appropriate measures to keep the water drainage holes on the lower chamber open AFTER STORAGE AND BEFORE USE 1 Ensure that the feeder device is empty 2 Ensure that ther...

Page 60: ... filter 500 h Oil change 1500 h First oil change after 80 opera ting hours Check belt 250 h If necessary tighten accor ding to instructions Check hydraulic hoses and joints Daily Grease nipple 1 PTO drive shaft Lubricate Daily See separate instructions 2 Rotor bearing Lubricate 50 h 5 6 pump strokes bearing 3 Swing bearing of the roller swing Lubricate 50 h 4 Bearing of the feeding device Lubricat...

Page 61: ... subsequent lubrication Shell Alvania Grease R 3 or Kendall L427 An excessive amount of grease causes overheating and impairs lubrication 2 Lubricate the bearings after 50 working hours The correct amount of lubricant is 5 6 presses lubrication bearing LUBRICATING THE PTO SHAFT 1 Lubricate the PTO shaft prior to operation and regularly as shown in picture 2 Lubricate the inner surface of the PTO s...

Page 62: ...ning screw tension 19 78 3 Knife fastening screw tension 24 200 4 Twig blade fastening screw tension 8 pcs 4 pcs on each side of the chipper 19 80 5 Tightening the lower nuts on the twig and cross breaker 24 170 6 Tightening the upper nuts on the twig and cross breaker 24 200 7 Bearing housing fastening screw tension 24 180 8 Bearing housing cover fastening screw tension 19 80 9 Knife fastening nu...

Page 63: ...n the knife disk until the hole in the disk is aligned with locking pin D Re move locking pin circlip C and push the pin into the hole in the disk Lock the pin with the circlip Remove knife bolts E 4 pcs nuts F 4 pcs and lock washers G 4 pcs Remove knife H Sharpen or replace the knife Mount the knife with bolts lock washers and nuts Sharpen knives in pairs to keep lengths the same and maintain dis...

Page 64: ...sed The chip surface is rough The individual chips have become smaller Normally the knives can be sharpened several times without actually being removed with e g a sharpening stone or belt grinder More thorough conditioning is carried out with a surface grinder with the knives removed Burrs are removed from the knife fastening bolt side grinding with the surface CAUTION Final grinding of the knife...

Page 65: ...rike each other after adjusting 3 Loosen the nuts for knife holder B 4 Adjust the perpendicular distance of both ends of knife C from the edge of the knife disk If necessary tap the knife holder with a wooden or rubber mallet The chip length can be adjus ted between 5 25 mm If you would like a longer chip length move the knife holder farther away from the feed chute ...

Page 66: ...TING THE HORIZONTAL ANVIL Always adjust the anvil when setting the chip length sharpening or changing knives Rotate the disk until the cutting edge of the knife is aligned with the horizontal anvil Measure the knife clearance from the tip of the cutting knife to the horizontal anvil and adjust if necessary The knife clearance should be 1 1 5 mm Use a feeler gauge to check the correct clearance 1 L...

Page 67: ...ft Replacing the splined shaft Area to be heated DISPOSAL OF THE MACHINE When the operating life for the machine has come to an end it must be disposed by using the methods which are the least hazardous for the environment Follow the next instructions 1 Organize the machine to a scrap processing company where it can be crushed under supervision If the machine cannot be taken to a scrap pro cessing...

Page 68: ...ay If FF and RR do not appear on the display check the wires and switch box switches Machine only works in reverse The red Stop button on the display is pressed Reset by pressing and holding the Reset button for approx 5 seconds Maintenance interval notifications See notification reset instruction under W150 Alarms SEr Time for periodic maintenance SAFE Emergency stop switch pressed STOP Stop butt...

Page 69: ... Remarks Qty 1 Valve block 1 2 200001322 Flow dividing valve 1 3 56057243 Directional valve 1 4 200001326 Flow control valve feed roller speed 1 5 200001327 Flow control valve 1 6 200003766 Cartridge valve 1 7 200003884 Solenoid coil 1 8 200003794 Pressure relief valve 1 ...

Page 70: ...0 19 18 17 16 15 14 13 12 21 30 29 28 27 26 25 24 23 22 31 39 38 37 36 35 34 33 32 41 50 49 48 47 46 45 44 43 42 40 51 52 3 4 1 4 8 4 7 4 6 4 5 4 4 4 3 4 2 8 8 20 21 21 22 22 33 33 33 34 34 34 35 42 43 44 44 48 44 200001499 CHIPPER CH 27D ...

Page 71: ... 11 200001539 Horizontal anvil 1 12 43291137 Retainer 1 13 200002195 Hydraulics 1 14 200002213 Fastener winch 1 15 43292739 Washer D35 16 5 9MM 2 16 52062106 Hex screw ST8 8ZN M16X30 DIN933 2 17 200001827 Twig crusher 1 18 200001865 Cover plastic 1 19 52062155 Hex screw ST8 8ZN M16X80 DIN933 2 20 52200491 Washer ZN M16 PAKSU DIN7349 4 21 52214285 Lock washer ZN M16 NORD LOCK DIN25201 5 22 52117165...

Page 72: ... 200000307 Lock screw ST8 8ZN M10x35 DIN603 4 43 52117108 Lock nut ST8 8ZN M10 DIN985 6 44 52200045 Washer ST5 8ZN M10 DIN125 8 45 43100610 Plate 2 46 52060209 Hex screw ST8 8ZN M10X16 DIN933 2 47 58211570 Hex screw ZN M10X16 DIN7991 2 48 52840071 Spring pin 4X22 DIN1481 3 49 200002218 Base 1 50 52060233 Hex screw ST8 8ZN M10X30 DIN933 2 51 200001304 Shelter plate 1 52 52117940 Thumb screw ST4 6ZN...

Page 73: ...0002082 Lug 1 6 52062031 Hex screw ST8 8ZN M12X40 DIN933 3 7 52200052 Washer ST5 8ZN M12 DIN125 6 8 200002093 Hook 1 9 52117124 Lock nut ST8 8ZN M12 DIN985 3 10 43482290 Hose fastener 2 11 52200037 Washer ST5 8ZN M8 DIN126 4 12 52060183 Hex screw ST8 8ZN M8X30 DIN933 2 13 52117082 Lock nut ST8 8ZN M8 DIN985 2 14 52062379 Hex screw ST8 8ZN M24X70 DIN933 6 15 52200102 Washer ST5 8ZN M24 DIN126 12 16...

Page 74: ...CH27 DMR 74 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 22 6 6 6 7 7 8 17 17 17 200001545 SHORT DISCHARGE PIPE ...

Page 75: ...T5 8ZN M20 DIN126 2 9 43317940 Slew arm 1 10 200002274 Top pipe 1 11 52062627 Hex screw ST8 8ZN M12X50 DIN931 1 12 200001340 Lower part 1 13 200001411 Vizor second 1 14 200001367 Vizor first 1 15 200001412 Connecting bar 1 16 52110053 Hex nut ST8 8ZN M12 DIN934 1 17 52200045 Washer ST5 8ZN M10 DIN125 12 18 200001414 Hex screw ST8 8ZN M10X260 DIN931 2 19 52117108 Lock nut ST8 8ZN M10 DIN985 2 20 94...

Page 76: ...CH27 DMR 76 1 10 9 7 6 5 4 2 11 20 19 18 17 16 15 14 13 12 21 23 22 1 3 6 6 7 7 8 8 8 17 17 17 18 19 200002275 HIGH DISCARGE PIPE ...

Page 77: ...26 4 9 43317940 Slew arm 1 10 200002274 Top pipe 1 11 52062627 Hex screw ST8 8ZN M12X50 DIN931 2 12 200001340 Lower part 1 13 200001411 Vizor second 1 14 200001367 Vizor first 1 15 200001412 Connecting bar 1 16 52110053 Hex nut ST8 8ZN M12 DIN934 1 17 52200045 Washer ST5 8ZN M10 DIN125 12 18 200001414 Hex screw ST8 8ZN M10X260 DIN931 2 19 52117108 Lock nut ST8 8ZN M10 DIN985 2 20 94612082 Extensio...

Page 78: ...8 9 8 7 6 5 4 11 18 15 13 2 1 10 12 14 16 17 2 4 2 7 2 6 2 3 2 2 2 5 2 6 3 1 3 4 3 7 3 6 3 3 3 2 3 5 3 8 3 10 3 9 3 11 3 15 3 14 3 13 3 12 3 5 3 6 7 7 7 8 8 8 8 10 3 7 8 8 200001344 DISCHARGE PIPE SIDE TRANSITION ...

Page 79: ... 3 8 52117108 Lock nut ST8 8ZN M10 DIN985 2 3 9 200001414 Hex screw ST8 8ZN M10X260 DIN931 2 3 10 94612082 Extension spring DU26 DL2 6 L106 1 3 11 52110053 Hex nut ST8 8ZN M12 DIN934 1 3 12 200002139 Sealing rubber 1 3 13 200002142 Self drilling screw ST8 8ZN M8X20 DIN7500D 4 3 14 52200235 Flat washer ST5 8ZN M8 DIN9021 4 3 15 52117082 Lock nut ST8 8ZN M8 DIN985 4 4 200001404 Adjustment lever 1 5 ...

Page 80: ...2 Part Order no Description Remarks Qty 1 84614106 Extension spring DU38 DL4 25 L250 1 2 54826227 Knot chain 1 3 52200037 Washer ST5 8ZN M8 DIN126 1 4 52117082 Lock nut ST8 8ZN M8 DIN985 1 200002150 VIZOR STEERING MANUAL ...

Page 81: ... Fastener for cylinder 1 6 52060282 Hex screw ST8 8ZN M10X70 DIN931 1 7 52060266 Hex screw ST8 8ZN M10X50 DIN931 1 8 52200045 Washer ST5 8ZN M10 DIN125 4 9 52117108 Lock nut ST8 8ZN M10 DIN985 2 10 52432101 Double fitting R1 4 2 11 52391034 Usit seal ring 13 74X20 57X2 03 R1 4 2 12 52117082 Lock nut ST8 8ZN M8 DIN985 4 13 52200037 Washer ST5 8ZN M8 DIN126 8 14 52060183 Hex screw ST8 8ZN M8X30 DIN9...

Page 82: ...CH27 DMR 82 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 29 28 27 26 25 24 23 22 31 32 6 10 10 10 10 15 15 15 23 24 25 26 26 27 28 200002176 DISCHARGE CHUTE STEERING HYDRAULIC ...

Page 83: ... 8ZN M12X80 DIN931 1 15 52200052 Washer ST5 8ZN M12 DIN125 7 16 52062840 Eye screw ST8 8ZN M12X120 DIN444 1 17 52110053 Hex nut ST8 8ZN M12 DIN934 1 18 43402150 Compression spring D19x3 0 26MM 2 19 54820014 Roll chain 5 8 X 83 1 20 200002167 Chain cover 1 21 200002164 Chain cover 1 22 52063047 Hex screw ST8 8ZN M12X110 DIN931 1 23 52200029 Washer ST5 8ZN M6 DIN126 10 24 52117066 Lock nut ST8 8ZN M...

Page 84: ... 200001479 Intermediate flange 2 3 43295070 Tightener 2 4 52200052 Washer ST5 8ZN M12 DIN125 4 5 52063047 Hex screw ST8 8ZN M12X110 DIN931 2 6 52117124 Lock nut ST8 8ZN M12 DIN985 8 7 54924890 Retainer lever 2 8 52062041 Hex screw ST8 8ZN M12X50 DIN933 6 200002183 DISCHARGE CHUTE STEERING MECHANICAL ...

Page 85: ...MR COMPLETE Part Order no Description Remarks Qty 1 200002260 Feed chute 1 2 200002175 Feeder device 1 3 200002240 Support 1 4 200001388 Lock screw ST8 8ZN M12X35 DIN603 10 5 52200052 Washer ST5 8ZN M12 DIN125 10 6 52117124 Lock nut ST8 8ZN M12 DIN985 10 ...

Page 86: ...CH27 DMR 86 1 10 9 8 7 6 4 3 2 20 19 18 17 16 15 14 12 21 22 3 1 3 2 3 7 3 10 3 5 3 8 3 9 3 6 3 4 3 3 5 11 12 13 13 17 6 9 14 14 17 17 18 200001502 FEEDER DEVICE ...

Page 87: ...46 Seal kit 1 5 94617073 Extension spring 2 6 200001388 Lock screw ST8 8ZN M12X35 DIN603 5 7 52214277 Lock washer M14 NORD LOCK DIN25201 4 8 200001507 Hex screw ST8 8ZN M14X30 DIN933 4 9 200001523 Hex screw ST8 8ZN M14X40 DIN933 8 10 52200466 Washer ZN M12 DIN440 1 11 52062973 Hex screw ST8 8ZN M12X25 DIN933 1 12 52117140 Lock nut ST8 8ZN M14 DIN985 8 13 200001527 External circlip BLACK 40X2 5 DIN...

Page 88: ...CH27 DMR 88 1 10 8 7 6 5 4 3 2 11 13 12 1 1 1 2 5 5 6 6 7 7 8 9 200002173 PROTECTION SYSTEM HF27 ...

Page 89: ... PCS 4 5 200002143 Lock screw ST4 6ZN M6X20 DIN603 6 6 52200342 Washer ZN M6 DIN440 6 7 52117066 Lock nut ST8 8ZN M6 DIN985 6 8 52832045 Drive rivet 4 8X19 8 9 200001388 Lock screw ST8 8ZN M12X35 DIN603 4 10 52200052 Washer ST5 8ZN M12 DIN125 4 11 200002149 Side shelter 1 12 200002160 Side shelter LEFT 1 13 52117124 Lock nut ST8 8ZN M12 DIN985 4 200002173 PROTECTION SYSTEM HF27 ...

Page 90: ...CH27 DMR 90 1 10 9 8 7 6 4 3 2 11 20 19 18 17 16 15 13 21 30 29 28 27 26 25 24 5 9 10 10 10 12 12 12 13 13 31 18 22 23 24 10 13 10 12 13 12 26 28 32 33 34 35 36 37 38 39 12 40 41 200002260 FEED CHUTE DM ...

Page 91: ...19 200002267 Safety bar 1 20 200002290 Hinge pin 2 21 200002291 Covering plug 4 22 52062494 Hex screw ST8 8ZN M12X100 DIN931 2 23 52200508 Flat washer ZN M12 DIN440 2 24 52117124 Lock nut ST8 8ZN M12 DIN985 12 25 200002292 Side reinforcement 2 26 52200052 Washer ST5 8ZN M12 DIN125 12 27 52030350 Slot headed screw ST5 8ZN M4X40 DIN7985 2 28 200002294 Washer ZN M4 DIN125 4 29 52117389 Lock nut ST8 8...

Page 92: ...R 92 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 25 24 23 22 31 35 34 41 49 48 47 46 45 44 43 42 40 8 35 48 1 48 5 48 4 48 3 48 2 48 5 48 2 48 4 48 3 42 50 51 200002584 HYDRAULIC UNIT HD50 accessory ...

Page 93: ...19 52200052 Washer ST5 8ZN M12 DIN125 2 20 52110053 Hex nut ST8 8ZN M12 DIN934 1 21 52117124 Lock nut ST8 8ZN M12 DIN985 1 22 52114311 Lock washer ST8 8ZN M8 DIN25201 4 23 52060399 Hex screw ST8 8ZN M8X80 DIN931 4 24 56047570 Filter cartridge 1 25 56047580 Filter housing 1 27 56534175 Hose assembly 3 4 190 K3 4 S L 1200 mm 1 29 56533052 Hose assembly V3 4 S L 0 5 m 1 30 58231130 Groove sleeve 1 31...

Page 94: ... plate 1 48 2 52060183 Hex screw ST8 8ZN M8X30 DIN933 4 48 3 52117082 Lock nut ST8 8ZN M8 DIN985 4 48 4 52200037 Washer ST5 8ZN M8 DIN126 4 48 5 52200235 Flat washer ST5 8ZN M8 DIN9021 4 49 V belt 2 50 200002764 Lock washer ST8 8ZN 2 51 52060118 Hex screw ST8 8ZN M8X16 DIN933 2 chip length max 20 mm FROM MACHINE 00065 46 43489940 Belt pulley standard D190 1 49 54822930 V belt standard XPA 1030 2 c...

Page 95: ...CH27 DMR 95 ...

Page 96: ...Oil cooler 1 3 52200045 Washer ST5 8ZN M10 DIN125 10 4 52060233 Hex screw ST8 8ZN M10X30 DIN933 5 5 52117108 Lock nut ST8 8ZN M10 DIN985 5 6 52200342 Washer ZN M6 DIN440 8 7 52060456 Hex screw ST8 8ZN M6X20 DIN933 8 8 33596100 Electrics 1 8 1 54946340 Cable 5 8 2 55119572 Relay 12V 1 8 3 55119275 Relay base 1 8 4 54946010 Temperature switch 1 ...

Page 97: ...CH27 DMR 97 200002373 CROSS BREAKER accessory ...

Page 98: ... 13 12 21 29 28 26 25 24 23 22 31 39 36 35 32 41 40 4 17 20 27 33 34 42 18 19 38 37 30 22 25 26 28 28 31 34 35 37 40 41 43 44 43 44 19 47 39 38 18 18 20 18 19 28 18 45 46 19 18 18 20 50 51 200002589 EMK27 STATIONARY CHIPPER PLATFORM accessory ...

Page 99: ...8 8ZN M8X180 DIN931 4 24 52214301 Lock washer ST8 8ZN M24 DIN25201 6 25 52062379 Hex screw ST8 8ZN M24X70 DIN933 10 26 52200466 Washer ZN M12 DIN440 14 27 52063047 Hex screw ST8 8ZN M12X110 DIN931 6 28 52117124 Lock nut ST8 8ZN M12 DIN985 12 29 52091592 Lifting eye bolt ZN M12 DIN580 2 30 52062155 Hex screw ST8 8ZN M16X80 DIN933 4 31 52117165 Lock nut ST8 8ZN M16 DIN985 8 32 52214285 Lock washer Z...

Page 100: ...N931 2 48 200003142 Auxiliary frame 1 49 200002835 Axle key 12X20X120 mm 1 50 53220281 Belt pulley 1 51 54822770 V belt 5 52 200002670 Electric motor 75kW 1 53 58221570 Belt pulley 1 54 53220290 Cone sleeve 1 55 03298550 Starter 75kW 400V 1 56 54810640 Universal shaft 1 3 4 1 3 4 L 860 1 57 45638910 Power source 230VAC 12V 1 58 55130790 Adapter cable 120W 12V 3 POLE 7 POLE 1 200002589 EMK27 STATIO...

Page 101: ...ut the manufacturer s permission insufficient maintenance non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection Repairs will be con ducted by Farmi Forest Oy or an authorized expert The warranty is valid only if the bottom part of this page is filled in and returned to the manufacturer within 30 days of receipt of the produc...

Page 102: ...dress Dealer s tel Product and type Serial number Return to the manufacturer Date of delivery _____ _____ 20_____ Dealer Dealer s address Dealer s tel Customer Customer s address Customer s tel E mail Product and type Serial number PRODUCT REGISTRATION FORM ...

Page 103: ...0 NOIRÉTABLE Tel 33 4 7724 9166 contact giraudagriforest com Germany Meier Land und Forstmaschinen Werksvertretungen Import GmbH Am Schönbühl 9 D 92694 WEIHERHAMMER Tel 0049 9605 92433 12 info meier forsttechnik de Germany Forst und Technik Anröchte GmbH Wachtstrasse 9 11 59609 ANRÖCHTE ALTENGESEKE Tel 49 2927 91910 info forst und technik de Greece firewood processors Emin Samie Peleketi Iasmos 69...

Page 104: ...0 216 593 09 42 mustafa kemal rekarma com United Kingdom Farmi Forest Corporation UK Unit 5 Wheler Road Seven Stars Industrial Estate Coventry CV3 4LJ UK Tel 44 0 24 7746 1976 greg worley farmiforest fi Farmi Forest representatives Eastern Europe Belarus TIGER Joint Stock Company 1st Twerdy lane 7 17 MINSK 220037 Tel 375 17 294 68 24 tigers tut by Estonia Oü Melit AP Ümera 60 8 13816 TALLINN Tel 3...

Page 105: ...acto gafmex com Uruguay Inderfor S A Pasco 1732 10º A 2000 Rosario Santa Fe ARGENTINA Tel 54 0 341 679 25 66 info inderfor com USA Northeast Implement 460 Halsey Valley Rd Spencer N Y 14883 Tel 1 607 589 6160 www northeastimplement com Australia Wood Chippers Australia 414 Davis Road 2480 Jiggi Via Lismore NEW SOUTH WALES Tel 61 2 6688 8263 shaun woodchippersaustralia com au Ile de la Reunion Fouc...

Page 106: ...Smart Choices Since 1962 ...

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