Farmi Forest Corporation CH380HF Operation, Maintenance And Spare Parts Manual Download Page 54 | Manualshive

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CH380HF

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CH 380 HF

Hydraulic diagram

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Summary of Contents for CH380HF

Page 1: ...Tel 358 0 17 83 241 Fax 358 0 17 8324 372 www farmiforest fi OPERATION MAINTENANCE AND SPARE PARTS MANUAL CHIPPER AND HYDRAULIC FEEDER CH380HF 43804010 C EN 240907 ER READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING THE MACHINE FROM MACHINE 380 0009 ...

Page 2: ...or operating the machine in the optimal manner Although you have experience in using this kind of machinery read the operation and mainte nance instructions carefully since they include information enabling efficient and safe operation Regular maintenance is the best way to guarantee the efficient and economical performance of the machine Each and every operator must read understand and follow all...

Page 3: ...r conforms to the directives 98 37 EC and 89 366 EC as amended and the national regula tions bringing these directives into force In designing the machine the following unified standards have been applied SFS EN ISO 12100 In designing the machine the following national standards and specifications have been applied SFS EN ISO 730 1 SFS EN ISO 2332 Iisalmi Finland 24 9 2007 place date Juha Hallivuo...

Page 4: ... THE CHIPPER VIA THE TRACTOR DRIVE 22 FEED SPEED CONTROL 23 FEED REVERSE 24 CHIPPER TRANSPORTATION 25 STORAGE 25 MAINTENANCE 26 PTO SHAFT LUBRICATION 26 PERIODIC INSPECTIONS 26 MAINTENANCE DIAGRAM 27 KNIFE MAINTENANCE 28 OPENING AND REMOVAL OF THE UPPER CHAMBER 28 KNIFE REMOVAL FROM THE KNIFE HOLDERS 28 BLADE SHARPENING 29 REMOVING THE ANVILS 29 SHARPENING THE ANVILS 30 INSTALLING THE ANVILS 30 KN...

Page 5: ... spare part s order number description and quantity required Example CH380HF 43800450 knife 4 pc SPARE PARTS 34 CHIPPER 34 HYDRAULIC UNIT HD380 38 DISCHARGE PIPE COMPLETE 40 ACTUATOR FOR DISCHARGE CHUTE ROTATION COMPLETE 42 TWIG CRUSHER COMPLETE 44 HYDRAULIC FEEDER HF380 46 43802900 ELECTRICS HF380 48 03803020 HYDRAULICS 52 HYDRAULIC DIAGRAM 54 03803040 HOSE SERIES 55 03803950 FEED CONVEYOR FC380 ...

Page 6: ...r misuse caused by an untrained person s improper actions alterations made without the manufacturer s permission Written authorization must be requested from the manufacturer for any alterations to the machine STARTING Familiarize yourself thoroughly with the use operation and controls of the machine and its equipment before starting Familiarize yourself with the capacities and limitations of the ...

Page 7: ...ons who are unwell or under the influence of drugs or alcohol MAINTENANCE The machine may only be serviced and repaired by professionals Electrical and hydraulic faults may only be repaired by authorized professionals In cases requiring welding contact the manufacturer Turn off the tractor engine and disconnect the universal joint before beginning service or maintenance actions Ensure that there i...

Page 8: ... not attempt to carry out repairs that you are not fully familiar with Never carry out repairs of the hydraulic circuit when the system is pressurized When pressurized the oil spray can penetrate the skin and cause mortal danger Never work below a device or component that is only being held up by hydraulics Use separate supports when carrying our maintenance or repairs Do not disconnect cylinders ...

Page 9: ...CH380HF ...

Page 10: ...CH380HF 10 6 7 4 3 8 5 1 9 2 The following plates and labels must be correctly attached to the chipper Missing plates labels must be replaced immediately STICKERS AND PLATES ...

Page 11: ...mber 1 Machine plate CH380HF Number 2 41015500 Note See operation and maintenance manual Note Stop the engine and remove the PTO shaft for maintenance Risk of cutting injury Stop the engine and wait until the disk has stopped STICKERS AND PLATES ...

Page 12: ...on 40142080 Number 4 Lifting point sticker 41014270 Number 5 Rotation speed sticker 40141160 Number 6 FARMI Forest sticker 41016100 Number 7 Forest sticker 43402070 Number 8 Stay away from revolving parts 41015600 Number 9 MAXIMUM Hydraulic pressure 210 bar STICKERS AND PLATES ...

Page 13: ... adjusted to suit its various end uses such as biofuel industrial raw material soil improvement or dry litter The HF380 hydraulic feed chute facilitates pro cessing of difficult to feed materials The feed chute comes standard equipped with No Stress revolution control which shuts down the feed when the output Rpm drops too low The bene fits of the No Stress mechanism are tractors of lower power ra...

Page 14: ...CH380HF 14 1 2 8 9 10 3 4 5 6 7 11 TECHNICAL INFORMATION ...

Page 15: ...CH380HF 15 4120 835 2347 1135 450 2002 163 3 16 34 14 16 92 6 16 44 11 16 17 11 16 78 13 16 TECHNICAL INFORMATION CH380HF dimensional diagram ...

Page 16: ... 1000 Number of knives 4 Disc drive direct splined shaft 1 3 4 6 splines Power source tractor PTO Assembly 3 point hitch Chipper weight kg 1970 Disc ø mm 1460 Disc weight kg 600 2 roller hydraulic feed standard Discharge pipe 300o rotating Discharge control hydraulic Operating pressure 210 bar No Stress rpm guard standard Discharge height m 4 1 Feed control by pedal Twig breaker standard Hydraulic...

Page 17: ... 3 point hitch o Check that the power take off PTO drive shaft is the correct length For details on shortening the PTO shaft see the Power Take Off Shaft section o Check that the PTO shaft shields are in place and the shield rotation prevention chain is attached POWER TAKE OFF SHAFT Tractor s PTO drive shaft dimensions should be 1 3 4 to maximize its operating life PTO shaft recommendations o Bond...

Page 18: ...learance Next cut a similar length from the profile tube Shorten the other half of the PTO shaft in a similar manner File off the burr 4 Interconnect the tubes and check that the shaft is sufficiently shortened by carefully lifting up and down with the hoist Ensure that the shaft has a 40 mm movement clearance Also move the machine sideways to check that the shaft moves freely MOUNTING Distance A ...

Page 19: ...to the chipper with pins A and locking screws B MOUNTING 2 Fix the feed chute to the frame on both sides with pins C and cotter pins D Lock the chute in the operation position E Fixing the feed chute frame to the chipper Fixing and locking the chute to the feed chute frame ...

Page 20: ...AUTION Check the oil level of the hydraulic oil reservoir The oil level eyelet must be covered o Check the tightness of the hydraulic pump belt see Maintenance o Check the condition and tightness of hoses and couplings CONTROL EQUIPMENT The feed chute is operated from a remote control panel either with a manual switch or foot pedal 1 STOP Feed rollers stop rotating 2 FEED FORWARD FF Right hand foo...

Page 21: ...ut regular maintenance and keep the chipper clean of dust STARTING UP THE CHIPPER 1 Connect the chipper s power plug Connect the hoses of the discharge pipe to the tractor hydraulics 2 Lift and lock the top of the discharge pipe in place 1 Lift the discharge pipe to its operating position 2 Ensure the parts are locked in place 3 Start the chipper with the tractor running at low rpm Gradually bring...

Page 22: ...ress the right hand foot pedal 3 Check before feeding material into the chute that the material to be chipped contains no nails stones etc 4 Feed the wood into the chute using a grapple loader Release the grapple as soon as the feed rollers begin to draw in the wood 5 If necessary adjust the rotational speed of the feed rollers see the section Feed speed control 6 Discontinue feeding while adjusti...

Page 23: ...feeding wood into the chipper The valve can become damaged Adjust the feed speed when the rollers rotate unloaded Feed speed control Feed speed fine adjustment CAUTION FEED SPEED CONTROL The hydraulic system is equipped with a double pump The output of one pump can be directed either to the drive or to the tank via valve A When the chip size is big 20 30 mm both pumps must be in use lever in posit...

Page 24: ... is ejected from the knives SETTINGS AND CONTROL o The pointer of the uppermost adjustment screw must point to 0 1 1 o The actual adjustment is performed via the middle blue adjustment screw Position the pointer between positions 5 7 This sets the feed reverse 50 100 mm and releases the material to be chipped from the knives o The pointer of the uppermost adjustment screw must point at position H ...

Page 25: ... extreme care when turning the discharge pipe CAUTION STORAGE o Ensure that the chipper is stored on a solid surface and is unable to topple over o If the chipper has been left unused for a prolonged period lubricate the knives e g with Vaseline o Ensure that the water drainage holes in the lower chamber are open Transportation position ...

Page 26: ...the first operating hour and tightened as necessary Tightening torques as shown in the table below o The tightness of fastening bolts should be checked on a weekly basis o The knife clearances must be adjusted in accordance with the given values See the Knife Clearance Adjustment instructions o Bearings are factory greased Use high quality grease for post lubrication o The feed roller bearings are...

Page 27: ...older fastening bolts 36 450 2 Tightness of knife fastening bolts 22 120 3 Tightness of anvil fastening bolts 24 200 4 Tightness of twig breaker fastening bolts 19 80 5 Breaker fastenings 19 80 24 170 6 Tightness of bearing fastening bolts 30 300 7 Tightness of knife fastening bolts 22 100 Tightening points Knifes are reversible ...

Page 28: ...emove the M16 3 pcs locking screws o Turn the upper chamber onto its side o Lock the disc with the locking bolt o Remove the feed chute or turn it to the side KNIFE REMOVAL FROM THE KNIFE HOLDERS 1 Remove the knife s lock nuts M14 2 Remove the knife fastening bolts M14 Turn the wrench carefully to avoid hand injury by the knife should the wrench slip Locking the disc and removing the lock nuts Loc...

Page 29: ...angle is 30o and the hone angle 45o The hone angle pre vents the blade edge from breaking It is recommended that post sharpening of the knives is also performed to a concave shape If this is not possible sharpen the knives to a flat profile Grind the hone angle at 45o with two to three longitudinal strokes using a level sharpening stone Remove the burrs from the knife faste ning bolt side by grind...

Page 30: ...cessary adjust the clearance between the knives and anvils o after a heavy sharpening o whenever the knives are removed e g for sharpening o whenever knives are replace o when changing the chip length Use a feeler gauge to check and adjust the clearance o Turn the disc so that the knife edge is aligned with the vertical anvil o Measure the clearance and adjust as necessary Vertical anvil profile V...

Page 31: ...the disc Chip length adjustment Knife holder adjustment direction 4 Remove the knife holder fastening nuts M24 Set both ends of the knives to the same distance from the disc Use the adjustment screws for this purpose 5 Tighten one of the knife holder nuts and re check the distance measurement at the other end Adjust the remaining knives as follows 1 Take the guide measurement from both ends of the...

Page 32: ...Remove the upper chamber 2 Remove the bearings see figure Bearings installation Welding damages the bearings 3 Hoist up the disc 4 Grind a 25 mm deep groove about 2 mm from the edge of the shaft See the illustration 5 Heat the joint area if necessary 6 Move the splined shaft first to loosen it then remove it 7 Clean the shaft hole and carefully fit the new shaft in place 8 Make an 8 mm fillet weld...

Page 33: ...CH380HF 33 Bearing replacement MAINTENANCE ...

Page 34: ...CH380HF 34 16 26 19 9 22 17 34 12 26 19 25 24 11 38 8 7 10 21 20 2 31 30 1 6 3 23 13 14 32 15 28 33 33 18 18 1 18 4 18 5 18 3 18 2 4 24 5 29 28 27 18 6 35 36 36 37 39 41 40 CHIPPER ...

Page 35: ...2 43291103 Anvil adjuster 2 13 43801590 Pin L 150 1 14 43800990 Protective plate 1 15 43802460 Lock nut 2 16 43802350 Horizontal anvil 1 17 43802360 Vertical anvil 1 18 03801900 Bearing complete 2 18 1 43800590 Bearing housing 1 18 2 43800600 Cover for bearing housing 1 18 3 43800610 Labyrinth ring 1 18 4 43800620 Labyrinth sleeve 1 18 5 54523213 Roller bearing 1 18 6 52401015 Grease nipple AR1 8 ...

Page 36: ...CH380HF 36 16 26 19 9 22 17 34 12 26 19 25 24 11 38 8 7 10 21 20 2 31 30 1 6 3 23 13 14 32 15 28 33 33 18 18 1 18 4 18 5 18 3 18 2 4 24 5 29 28 27 18 6 35 36 36 37 39 41 40 CHIPPER ...

Page 37: ... 30 52062114 Screw M16X40 DIN933 8 8ZN 3 31 52117165 Lock nut M16 DIN985 8 8ZN 3 32 52062247 Screw M20X70 DIN931 8 8ZN 2 33 52117207 Lock nut M20 DIN985 8 8ZN 4 34 52110053 Nut M12 DIN934 8 8ZN 4 35 52060233 Screw M10X30 DIN033 8 8ZN 6 36 52200045 Washer M10 DIN126 5 8ZN 12 37 52117108 Lock nut M10 DIN985 8 8ZN 6 38 03800080 Hydraulic unit HD380 see separate spare part page 39 52090933 Screw M14x5...

Page 38: ...CH380HF 38 11 14 6 13 1 12 3 8 1 4 5 4 5 7 2 6 7 6 13 9 10 HYDRAULIC UNIT HD380 ...

Page 39: ... 8ZN 2 5 52200078 Washer M16 DIN126 5 8ZN 2 6 52200052 Washer M12 DIN125 5 8ZN 6 7 52117124 Lock nut M12 DIN985 8 8ZN 2 8 52090702 Socket head screw M8X90 DIN7991 4 9 52117082 Lock nut M8 DIN985 8 8ZN 4 10 52200037 Washer M8 DIN126 5 8ZN 4 11 03803000 Tank 85 l 1 12 53220410 Belt 1 13 56025340 Hydraulic pump 1 13 1 Nut with the pump 14 52062023 Screw M12X30 DIN933 8 8ZN 4 HYDRAULIC UNIT HD380 ...

Page 40: ...CH380HF 40 1 4 5 15 16 8 15 16 2 11 10 6 21 20 22 23 15 10 17 19 14 10 13 12 9 17 19 15 19 18 3 21 23 22 20 22 15 19 18 8 3 8 6 14 8 1 8 7 8 5 13 8 5 10 8 4 3 14 12 DISCHARGE PIPE COMPLETE ...

Page 41: ...rod right 1 8 5 52060126 Screw M8X20 DIN933 8 8ZN 4 8 6 52117082 Lock nut M8 DIN985 8 8ZN 4 8 7 56097793 Hydraulic cylinder 32 20 150 1 9 56097793 Hydraulic cylinder 32 20 150 1 10 52200045 Washer M10 DIN126 5 8ZN 10 11 52060209 Screw M10X16 DIN933 8 8ZN 6 12 52060266 Screw M10X50 DIN931 8 8ZN 1 13 52060282 Screw M10X70 DIN931 8 8ZN 1 14 52117108 Lock nut M10 DIN985 8 8ZN 2 15 52117124 Lock nut M1...

Page 42: ...CH380HF 42 11 11 10 5 10 13 14 13 12 3 2 6 12 14 1 7 13 16 15 4 9 8 10 11 10 11 ACTUATOR FOR DISCHARGE CHUTE ROTATION COMPLETE ...

Page 43: ... 1 7 56001902 Hydraulic motor OMP160 1 8 54820014 Roller chain 5 8X83 links 1 9 54820048 Chain link 5 8 DIN8187 1 10 52200045 Washer M10 DIN126 5 8ZN 6 11 52060209 Screw M10X16 DIN933 8 8ZN 6 12 52062627 Screw M12X50 DIN931 8 8ZN 4 13 52200052 Washer M12 DIN125 5 8ZN 8 14 52117124 Lock nut M12 DIN985 8 8ZN 4 15 52200037 Washer M8 DIN126 5 8ZN 1 16 52060175 Screw M8X25 DIN933 8 8ZN 1 ACTUATOR FOR D...

Page 44: ...CH380HF 44 1 6 5 7 4 2 3 8 9 TWIG CRUSHER COMPLETE Secure the fastening with cotter pins and iron wire Otherwise the twig breaker may cast loose and break the chipper NOTE ...

Page 45: ...15682 Washer 10 3 3 52091839 Screw M12X30 DIN933 10 9ZN 3 4 52090917 Screw M16X40 DIN933 10 9ZN 2 5 52214285 Lock washer NORD LOCK 2 6 52117165 Lock nut M16 DIN985 8 8ZN 2 7 52200078 Washer M16 DIN126 5 8ZN 2 8 Iron wire 1 9 52840071 Cotter pin 4X22 DIN1481 2 TWIG CRUSHER COMPLETE ...

Page 46: ...HF 46 9 20 21 31 13 24 3 2 33 11 18 9 21 30 20 17 16 5 10 9 11 18 15 13 12 13 14 22 19 14 23 16 8 28 32 27 4 24 13 33 14 19 22 12 14 13 15 10 18 11 11 18 30 25 5 29 24 13 33 31 26 1 35 HYDRAULIC FEEDER HF380 ...

Page 47: ... 8 8ZN 2 16 52200045 Washer M10 DIN126 5 8ZN 6 17 52060209 Screw M10X16 DIN933 8 8ZN 2 18 52214269 Lock washer M12 Nord Lock 4 19 52110420 Hand level M12 2 20 52060282 Screw M10X70 DIN931 8 8ZN 2 21 52117108 Lock nut M10 DIN985 8 8ZN 2 22 52200466 Washer M12 DIN440 ZN 2 23 52060233 Screw M10X30 DIN933 8 8ZN 4 24 52063617 Screw M12X40 DIN933 10 9 10 25 52813151 Split pin 5X50 DIN94 ZN 2 26 52842143...

Page 48: ...4G 3 31 4 R 5 58R 6 54 7 58L X2 RD RD 12 11 S4 X1 2 X1 2 RD 24 23 13 14 0 1 S6 ZB2 BD33 W1 8 X1 13 W1 9 X1 14 W3 5 W3 6 Y5 1 1 2 2 W3 13 W3 14 Y6 2 Y8 1 1 2 W3 15 W3 16 Y7 WH X1 5 S8 WH 3 S7 RD W3 7 W3 8 X1 16 X1 15 W3 11 W3 10 2 VIZOR UP VIZOR DOWN EMERGENCY STOP PRESS ROLLER LIFT TURN LEFT TURN RIGHT NON STRESS SENSOR PROGRAMMING ...

Page 49: ... 16 18 H1 X1 8 GY W2 4 W2 2 W1 5 24 23 13 14 BK ZB2 BD7 S1 VI BN X1 3 X1 2 2 R 0 F 3 23 24 BU BEIGE BK BN 14 13 S2 R 0 F S BU BK BN WH X1 5 S8 WH 3 S7 RD W3 8 X1 16 15 W3 11 X1 1 1 BU ZB2 BD2 S9 0 1 14 13 12 11 YE W1 1 BU S3 X1 4 X1 3 X1 6 FEED REVERSE PRESS T SWITCH NON STRESS SENSOR PROGRAMMING LIMIT SWITCH PEDAL TIME RELAY 0 1 1 s 6 H 0 6 s JUMP WIRE IF THERE IS NO LIMIT SWITCH ...

Page 50: ...4770 Cable seal BG21 3 55119077 End clamp 2 55119060 Switching bridge BJM6D1 1 55119050 End plate 2 55131924 Connector AMP Junior 8 52091634 Screw M4 8X16 DIN7981 2 52200037 Washer M8 DIN126 5 8 ZN 4 55144740 Rubber seal 4 part 1 55119800 2 layer connector M4 6 D2 10 55119080 Ferrule 44 55129019 Box Safety switch box 1 55131312 Rotary control switch 1 55132420 Switch body 1 55132460 Contact block ...

Page 51: ...6 2 58218230 Joystick XD2PA24 1 55142430 Foot switch 1 43489330 Plug female 1 43489340 Plug male 1 54946380 Cable 2X2 5 6 m 1 54946390 Cable 12X1 5 10 m 1 54946397 Cable 3X1 5 1 5 m 1 54946370 Cable 18X1 5 1 3 m 1 54946360 Cable 4X0 75 5 m 1 54946350 Cable 3X0 75 1 5 m 1 55131410 Installation set for 3 pin socket 1 No Stress electrical parts 55121360 Induction sensor 1 55121350 Timing relay 1 ...

Page 52: ...CH380HF 52 2 6 3 8 11 5 9 12 4 7 1 03803020 HYDRAULICS ...

Page 53: ... 160 1 4 56048390 Directional control valve P70CF 12V 1 5 56025310 Hydraulic double pump 1 6 56040744 Flow divider valve 1 7 56070832 Flow regulator valve 1 8 56070261 Restrictor valve 3 9 56043670 Ball valve 3 way 1 10 56013246 Check valve 1 11 56097793 Hydraulic cylinder 32 20 150 1 12 43487460 Actuator for discharge chute blow distance complete 1 13 03803040 Hose series 1 ...

Page 54: ...CH380HF 54 1 10 7 6 5 4 3 2 9 8 15 14 13 12 11 18 17 16 19 3 15 18 14 5 8 bar 210 bar TRACTOR CH 380 HF Hydraulic diagram ...

Page 55: ... 56534217 Hose assy K3 4 S L 1 6 m 1 8 56526098 Hose assy K1 2 S L 0 7 m 1 9 56526163 Hose assy K1 2 S L 1 1 m 1 10 56526000 Hose assy K1 2 S L 0 25 m 1 11 56524051 Hose assy S1 2 S L 0 5 m 1 12 56526023 Hose assy K1 2 S L 0 35 m 1 13 56534142 Hose assy K3 4 S L 0 95 m 1 14 56516354 Hose assy S1 4 S L 3 0 m 2 15 56518430 Hose assy S1 4 K L 4 6 m 2 16 56516230 Hose assy S1 4 S L 1 8 m 1 17 56526056...

Page 56: ...CH380HF 56 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 30 29 28 27 26 25 24 23 22 31 40 39 38 37 36 35 34 33 32 41 49 48 47 46 45 44 43 42 5 13 8 12 9 10 03803950 Feed conveyor FC380 ...

Page 57: ...8 7x1 5 2 12 52390200 Usit ring U21 5X28 7X2 5 2 13 52390556 Usit ring U17 4X24 0X1 5 2 14 33804700 Mounting frame 1 15 33804400 Front frame 1 16 43803730 Front axle 1 17 43803760 Bearing housing right 1 18 43803770 Bearing housing left 1 19 43803720 Rear axle 1 20 43803870 Conveyor 1 21 43803900 Support 1 22 43803920 Cylinder cover left 1 23 43804810 Bushing 2 24 43804830 Slide plate complet L 57...

Page 58: ...CH380HF 58 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 30 29 28 27 26 25 24 23 22 31 40 39 38 37 36 35 34 33 32 41 49 48 47 46 45 44 43 42 5 13 8 12 9 10 03803950 Feed conveyor FC380 ...

Page 59: ...Lock nut M20 DIN985 8ZN 2 38 52062130 Screw M16X60 DIN931 88ZN 4 39 52117165 Lock nut M16 DIN985 8ZN 4 40 52063609 Screw M12X70 DIN933 88ZN 2 41 52110053 Nut M12 DIN934 8ZN 2 42 52060118 Screw M8x16 DIN933 88ZN 16 43 52062098 Screw M16X25 DIN933 88ZN 4 44 53804136 Spring hook DIN 5299C 2 45 43292739 Washer 4 46 52214285 Lock washer M16 NORD LOCK 4 47 52214269 Lock washer M12 NORD LOCK 2 48 5221425...

Page 60: ...CH380HF 60 ...

Page 61: ...chase This warranty does not cover defects resulting from misuse of the product inadequate maintenance modifications of the product made without the manufacture s consent The warranty is effective only if the lower portion of this page is completed and returned to the manufacturer within 14 days of receipt of the product Important Before putting your FARMI to use be sure to read the instruction an...

Page 62: ...aler Dealer s address Dealer s tel Product and type Serial number Return to the manufacturer Date of delivery _____ _____ 20_____ Dealer Dealer s address Dealer s tel Customer Customer s address Customer s tel Product and type Serial number ...

Page 63: ......

Page 64: ...Farmi Forest Corporation Ahmolantie 6 FIN 74510 Iisalmi Finland Puh 358 0 17 83 241 Fax 358 0 17 8324 372 www farmiforest fi ...

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