background image

21 

27

MACHINE MAINTENANCE AND REPAIRS

10  MACHINE MAINTENANCE AND REPAIRS

Observe the safety instructions for treatment and maintenance.

• 

If  it  is  necessary  to  weld  during  the  repair  and  have  the  machine  connected  to  the  tractor,  it 
must have disconnected supply cables from the alternator and the accumulator.

• 

Check the tightening of all screw and other assembly connections at the machine before every 
use of the machine, furthermore continuously as needed.

• 

Continuously  check  the  wear  of  the  working  bodies  of  the  machine,  possibly  replace  these 
worn working bodies with new ones.

• 

Adjustment, cleaning, and lubrication of the machine may only be performed with the machine 
at rest (i.e. the machine is standing and not working).

• 

The  operator  is  only  able  to  adjust  the  machine's  workpieces  on  a  flat  and  hard  surface  for 
even soil cultivation.

• 

When  working  on  a  lifted  machine,  use  suitable  support  equipment  supported  at  marked 
points or at points suitable for that.

• 

During  adjustment, cleaning, maintenance, and  repair of the  machine, you  must secure  those 
parts of the machine that could endanger the operator by falling or another movement.

• 

For catching the machine during handling using lifting equipment, use only the places marked 
with self-adhesive labels with the chain sign .

• 

When repairing hydraulic circuits, the machine must be secured against movement and placed 
on the front roller or disassembled.

• 

During  repairs  of  the  machine,  use  exclusively  the  genuine  spare  parts,  suitable  tools  and 
protective equipment.

• 

When  replacing  worn-and-torn  or  damaged  Crosskill  wheels,  remove  the  bearings  from  the 
supporting  frames  of  the  machine,  force  them  off  the  roller shaft  and  replace  the  old  wheels 
by  new  ones.  Then  put  the  bearings  back  on  the  shaft.  Then  install  the  roller  you  have 
assembled in this way back in the supporting frames.

• 

Keep the machine clean.

Do  not  clean  hydraulic  cylinders  and  bearings  with  a  high-pressure  cleaner  or  direct  water 
stream. The seals and bearings are not watertight at high pressure.

Summary of Contents for DV400C/3000N

Page 1: ...10 2018 FARMET a s Jiřinková 276 552 03 Česká Skalice CZ phone 420 491 450 111 fax 420 491 450 136 GSM 420 774 715 738 IČ 46504931 DIĆ CZ46504931 www farmet cz e mail farmet farmet cz OPERATING MANUAL C CR RU UM MB BL LI IN NG G R RO OL LL LE ER R D DV V 4 40 00 0C C 3 30 00 00 0N N ...

Page 2: ...2 27 Prepared by Technical Department Farmet a s on 26 10 2018 changes reserved ...

Page 3: ...le repairs The production label is located on the frame Use only spare parts for these machines according to the Spare parts catalogue officially issued by the manufacturer Farmet a s Česka Skalice Possibilities of use of your machine The DV Crumbling Roller DV400C 3000N is intended for compacting and levelling the surface of the field and possibly for crumbling bigger lumps in the field It can be...

Page 4: ...PREFACE 4 27 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE ...

Page 5: ... EQUIPMENT 12 5 WORK SAFETY LABELS 13 6 DESCRIPTION 15 7 MACHINE ASSEMBLY AT THE CUSTOMER 16 8 COMMISSIONING 17 8 1 Agregation to a tractor 18 9 MACHINE TRANSPORT ON ROADS 20 10 MACHINE MAINTENANCE AND REPAIRS 21 11 MACHINE STORAGE 22 12 MACHINE LUBRICATION SCHEDULE 23 13 ENVIROMENTAL PROTECTION 24 14 MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRY 25 15 SERVICING AND WARRANTY CONDITIONS 26 15 1 Servic...

Page 6: ...PREFACE 6 27 ...

Page 7: ...g the field surface individually in aggregation with a tractor or in a set with another machine designed for this purpose e g with the Cultivator The machine is only operated by one person the tractor driver Machine operator must not use the machine in a different way especially Transport of persons and animals on the machine structure Transport of burdens on the machine structure Aggregation of t...

Page 8: ... mph Weight 560 kg 1 235 lb Recommended towing means the real towing force may significantly vary according to the processing depth soil conditions land slope working body wear and adjustment 1 2 Safety statement This warning sign warns about an immediate dangerous situation ending with death or severe injury This warning sign warns about a dangerous situation ending with death or severe injury Th...

Page 9: ...ine may only be performed by a person Authorised by the operator Educated in the machinery field with knowledge of repairs of similar machines Demonstrably familiarised with safety regulations for work with the machine During a repair of a machine connected to a tractor it must own a driver s licence of the corresponding category Machine operator must secure the safety of other persons when workin...

Page 10: ...ing the machine If the operator must use medicines prescribed by a physician or uses freely sold medicines he must be informed by a physician whether he is capable of responsible and safe operation of the machine under these circumstances Protective tools For operation and maintenance use tight clothes protective gloves and goggles against dust and sharp parts of the machine 10 27 ...

Page 11: ... of the machine is stated on the production label The dimensions of the transported machine including the transport means must comply with the valid regulations for road traffic decrees laws The transported machine must be always fastened to the transport means so that its spontaneous loosening could not happen The carrier is responsible for damage caused by the loosening of incorrectly or insuffi...

Page 12: ...hine must have their load capacity at least identical with the weight of the handled machine Machine fastening for handling may only be performed in places designed for that and marked with self adhesive labels showing the chain symbol After fastening suspending at designated points it is forbidden to move in the space of possible reach of the handled machine ...

Page 13: ...LABEL LABEL TEXT MACHINE POSITION Before handling the machine carefully read the operating manual Observe the instructions and safety regulations for machine operation during use P 1 H When connecting or disconnecting do not step between the tractor and the machine also do not enter this space if the tractor and the machine are not at rest and the engine is not turned off P 2 H Stay outside the re...

Page 14: ...WORK SAFETY LABELS Fig 1 Location of safety labels on the machine 14 27 ...

Page 15: ... mounted machine Each individual machine consists of a supporting frame provided with a three point suspension TBZ 2 The frame is fitted with Crosskill wheels Ø400 mm 1 Three point suspension 4 Rear supporting foot 2 Supporting frame 5 Front supporting foot 3 Crosskill wheel section ...

Page 16: ...of the producer best in cooperation with the expert servicing technician determined by the producer The operator must secure a functional test of all assembled parts after the completion of the machine assembly The operator must secure that the handling of the machine using lifting equipment during its assembly is in accordance with chapter 4 ...

Page 17: ...rk hygiene fire safety transport safety and environmental protection A machine showing signs of damage must not be commissioned Aggregation of the machine with the tractor is to be performed on a flat and hardened surface When working on slopes observe the lowest slope grade of the set TRACTOR MACHINE Before starting the tractor motor check whether no person or animal is in the working space of th...

Page 18: ... při pohybu traktoru ke stroji nesmí pohybovat v prostoru závěsu Do prostoru zadního závěs u traktoru smí tato pomocná osoba vstoupit až když je traktor zajištěn proti pohybu Obsluha traktoru vybaveným rychlozávěsem může tuto agregaci provádět sama z místa řidiče traktoru The machine aggregated with the tractor changes the distribution of the weight to the individual axles of the tractor The weigh...

Page 19: ...he right length of the tightener Fig 3 Tightener too short Fig 4 Tightener to loong Fig 5 Positions of the supporting Foot 1 Tightener 2 Position 1 3 Position 2 Use the circular hole in the bracket for transport purposes only 19 27 ...

Page 20: ...ed attention during transport on roads due to the transport dimensions of the machine Ban of transport with decreased visibility The operator must observe the valid regulations for transport on roads laws decrees after connecting the machine to the tractor for reason of a change of the axle load The driving properties of the set also change depending on the terrain nature adapt the manner of drivi...

Page 21: ...upported at marked points or at points suitable for that During adjustment cleaning maintenance and repair of the machine you must secure those parts of the machine that could endanger the operator by falling or another movement For catching the machine during handling using lifting equipment use only the places marked with self adhesive labels with the chain sign When repairing hydraulic circuits...

Page 22: ...ing and conserve so that it is not damaged in any way during storage Pay special attention to all marked lubrication points and properly lubricate them according to the lubrication plan Operators should store the machine in the working position i e the machine should rest on the roller in a roofed space The machine must be secured against undesirable motion Secure the machine against access of una...

Page 23: ...23 27 MACHINE LUBRICATION SCHEDULE 12 MACHINE LUBRICATION SCHEDULE The machine is completely maintenance free when it comes to lubrication Therefore it is not necessary to lubricate the machine ...

Page 24: ...24 27 ENVIROMENTAL PROTECTION 13 ENVIROMENTAL PROTECTION Handle oils and greases according to valid waste laws and regulations ...

Page 25: ...ing machine disposal that steel parts and parts in which hydraulic oil or lubricating grease moves are differentiated Steel parts must be cut by the operator while observing safety regulations and handed over to the secondary raw material collection point He must proceed with other parts according to valid laws about waste ...

Page 26: ...ne and while fulfilling the conditions stated in the operating manual 3 The warranty does not apply to wearable spare parts i e regular mechanical wear and tear of replaceable parts of the working sections shares edges etc 4 The warranty does not apply to indirect consequences of possible damage such as service life decrease etc 5 The warranty is bound to the machine and is not void upon an owner ...

Page 27: ...SERVICING AND WARRANTY CONDITIONS 27 27 ...

Reviews: