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OPERATING MANUAL

OILSEED SCREW PRESS FARMET DUO

Page

32

of

48

9.4

REGULAR MAINTENANCE AND REPAIRS

Always perform all the jobs in a dutiful way and with thoroughly trained staff. The

recommended time intervals are stated in time for continuous operation / in motor-hours for other
operations.

Table 3

- Maintenance schedule

Job

Activity

Lubricant

Schedule

Before

activation

3 x per

hour

Once

every

eight

days /

200 hours

Once a

year/

8000 h

Reference

to

relevant

chapter

Visual and
Audio
Inspection

Checking

proper

function of the
equipment

x

9.1

Gearbox,
bearings

Checking
temperature

x

9.1

Screw and
installation
connections

Checking
tightening

x

9.1

Oil in the
gearbox

h  –  level  check,
first  oil  exchange
after  300  hours,  x
– oil exchange

Olej VG 220

(CLP)

h

x

9.4.1

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Summary of Contents for DUO

Page 1: ...OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO ...

Page 2: ...OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 2 of 48 ...

Page 3: ...RMET DUO Page 3 of 48 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE Issued by Technical Division Farmet a s Jiřinková 276 Česká Skalice 552 03 Number of Pages 48 Date of Issue 01 07 2014 Issue Number 2 2 Changes are reserved ...

Page 4: ...OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 4 of 48 ...

Page 5: ...al number must be stated whenever ordering spare parts for possible repairs The production label is located on the basic frame by the gearbox Only use spare parts for the Equipment according to the Spare Parts Catalogue officially issued by the manufacturer Farmet a s Ceska Skalice The spare parts are identified by a catalogue number e g LAMELA 2900133 Possibilities of the Use of Your Equipment Th...

Page 6: ...OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 6 of 48 ...

Page 7: ... A 10 16 Press Input Material Parameters Minimum seed temperature at the press input 15 C humidity 5 7 quality according to CSN 462300 Noise Level Equivalent noise level A does not exceed 70 dB acc to EN 61672 1 2003 Granule Diameter mm acc to the jets 4 for oilseeds with at least 20 fat content 4 6 8 10 Press Head Warming up to Pre actuation Temperature C 60 Press Weight kg 115 120 120 Table 1 Ge...

Page 8: ...OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 8 of 48 ...

Page 9: ...ss after a standstill under 5 minutes 24 5 6 Shut down of the press 24 5 6 1 Shut down of the press for a short period of time under 5 minutes 24 5 6 2 Shut down of the press for a longer period of time more than 5 minutes 24 6 OPERATION OF THE EQUIPMENT 25 6 1 Inspection of the Operating Values and Parameters 25 6 2 Breakdown 25 6 3 SUDDEN STOP of the PRESS 25 6 4 OILING UP THE PRESS 26 6 5 Opera...

Page 10: ... the Equipment Parts 34 9 5 1 Disassembly and Assembly of Press Components 35 9 5 2 Assembly of Press Components 36 9 6 Assessing the Deterioration of the Operating Mechanisms of the Equipment 36 10 DISPOSAL OF THE MACHINE PROTECTION OF THE ENVIRONMENT 37 11 SERVICE AND GUARANTEE TERMS 38 11 1 Service 38 11 2 Guarantee 38 12 ANNEXES 41 ...

Page 11: ...e humidity from 10 to 90 without condensation The Equipment is designed for continuous operation with periodical inspections and regularly performed maintenance The Equipment is designed for continuous operation with periodical inspections and regularly performed maintenance The Operator must not use the equipment for any other purposes especially for pressing other seeds than oilseeds or other ma...

Page 12: ...portant instruction feature or procedure that is required to meet during installation use and maintenance of equipment Failure to comply may result in equipment damage Symbol indicates useful information related to equipment A GENERAL INSTRUCTIONS FOR USE A 1 The Operator must get acquainted with the Equipment its function and control elements prior to its first use A 2 The Equipment may only be o...

Page 13: ...wed A 7 The Operator must have the Operating Manual with the work safety requirements available at any time when working with the Equipment A 8 The Operator must not consume alcohol medicines narcotic and hallucinogenic substances that reduce attention and coordination capabilities while using the Equipment If the Operator must use medicines prescribed by a physician or uses over the counter medic...

Page 14: ...Y A LIFTING DEVICE C 1 The lifting device and binding instruments intended for manipulation with the Equipment must have at least the same bearing capacity as the weight of the manipulated Equipment is C 2 The Equipment may only be attached for manipulation in designated places marked by stick on labels showing a chain C 3 When attached suspended in designated places it is not allowed to move in t...

Page 15: ...pulation with the Equipment Observe the instructions and safety rules when operating the Equipment P 1 H Do not enter the area of the moving screw unless the machine is standstill and the motor is switched off P 24 H The Equipment must be disconnected from the power supply during repairs and maintenance or when welding is performed on the Equipment P 47 H Main switch P HV Warning Electrical device...

Page 16: ...OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 16 of 48 3 DESCRIPTION OF THE EQUIPMENT Figure 1 DUO Figure 2 DUO FM ...

Page 17: ... or by a separate container above the press or above the press battery When the electromotor is activated the seeds from the hopper are collected by the screw that presses the seeds into the head nozzle holder in the place of the perforated die which presses out oil that runs down into the chute not included in the delivery The pressed cakes go through the nozzle where they are pressed to come out...

Page 18: ... the motor including emergency stop Heating Sleeve It warms up the die before the actuation of the press to ensure better start up Heating sleeve with temperature regulation It allows heating and stabilization of the temperature of pressing device to the desired temperature Wooden Pedestal under the Press The pedestal under the press is made from solid stained timber It stabilizes the press during...

Page 19: ...t there is no confusion in case an emergency stop is required When the Equipment is installed it has to be properly levelled into a horizontal position using spacers that do not increase the surface pressure from the supporting leg so that the Equipment is not twisted or distorted use suitable base wedge blocks If the Equipment is attached to a steel structure together with other heavy appliances ...

Page 20: ...upply with damaged cables or damaged distributor covers The Operator must get acquainted with the Equipment its function and control elements prior to its first use The Operator must check the Equipment with regard to its completeness work safety work hygiene fire safety traffic safety and protection of the environment prior to each use activation after a shutdown The Operator is responsible for t...

Page 21: ...ging hole of the press If the direction of rotation is incorrect you have to connect two phase conductors in a row on the lead in cable Any repairs modifications and other works on the wiring may only be executed by authorized persons with a corresponding electrical and technical qualification ATTENTION Reversing of the electromotor is not permitted in any case When pressing larger or harder seeds...

Page 22: ...s connected behind the press are running The press is designed to achieve the best results when running continuously The components of the screw system will wear down in time so it is necessary to check the screw the die the nozzle holder and the nozzles 5 3 DUO CONTROLS Figure 3 DUO control The equipment cannot be switched on using the controls until it is connected to the mains Press START to sw...

Page 23: ...om the socket In case of a danger or accident immediately switch the equipment off by pressing the STOP button 5 5 ACTIVATION OF THE PRESS 5 5 1 Activating a new press and a press after a long standstill Check that there are no foreign undesirable objects in the press screws etc Switch on the empty press and listen that the operation is silent without any blows Switch the press off and warm up the...

Page 24: ...press on without heating according to Chapter 5 5 Check the operation cakes output and oil flow until the press has been stabilized 5 6 SHUT DOWN OF THE PRESS 5 6 1 Shut down of the press for a short period of time under 5 minutes The press must be emptied before the screw press is switched off The cakes harden immediately after the press has been switched off thus preventing a trouble free start ...

Page 25: ...nician or the service centre If the higher temperature is caused by a high temperature in the press shop provide better ventilation or decrease the pressing capacity decrease revolutions 6 2 BREAKDOWN In case of an unnaturally loud noise coming from the Equipment banging creaking blows or in case of smoke or any other dangerous situation immediately stop the material feed If there is a risk of inj...

Page 26: ...e die Use the cleaning preparation included in the service tools Start up the press according to Chapter 5 5 If the aforementioned procedure does not help execute the following Stop the press Disassemble the nozzle and the nozzle holder Run the press shortly to empty it the material will fall out of the press When the press is empty turn it off and install the holder and the nozzle and start up th...

Page 27: ...NG REPAIRED 7 1 ADJUSTING THE OPERATING PARTS OF THE EQUIPMENT Figure 5 Cross Section of the Operating Part of the Equipment You can only adjust the equipment when the press has been disconnected from the power supply The adjustment of the press is very easy and it lies in the correct setting of the front die against the screw It is executed in the following way Clean the pressing mechanism Screw ...

Page 28: ...EW PRESS FARMET DUO Page 28 of 48 It is forbidden to use the 4 mm nozzle for pressing oilseeds with a fat content below 20 such as vine seeds caraway seeds It is also forbidden to use the 4 mm nozzle for the start up of the press ...

Page 29: ...according to Chapter 5 3 The press is running but seeds stay in the hopper and cakes do not fall out Oiling up of the press Proceed according to Chapter 5 4 Noise from the pressing mechanism Penetration of a foreign object in the press Shut down the press check the individual components and replace damaged parts Noise from the gearbox motor Gearbox motor failure Contact the service centre The pres...

Page 30: ...ls and protective equipment Keep the Equipment clean particularly the parts that heat up engine gearbox It is forbidden to use a high pressure appliance to clean the Equipment Check the status of the oil in the gearbox prior to the activation of the Equipment Check the proper function of the Equipment at least 3 x per hour In case of a long shutdown empty the Equipment and protect it against corro...

Page 31: ... Set of spanners 7 32 mm 9 3 MAINTENANCE OF THE EQUIPMENT The maintenance includes oil exchange according to the Lubrication Plan and the inspection of the proper function in operation at least once per shift If most openings of the pressing die are clogged shut the press down and clean the die Clean the clogged openings in the following way Clean the openings in the machine using a cleaning needl...

Page 32: ...er operations Table 3 Maintenance schedule Job Activity Lubricant Schedule Before activation 3 x per hour Once every eight days 200 hours Once a year 8000 h Reference to relevant chapter Visual and Audio Inspection Checking proper function of the equipment x 9 1 Gearbox bearings Checking temperature x 9 1 Screw and installation connections Checking tightening x 9 1 Oil in the gearbox h level check...

Page 33: ...the guarantee period immediately inform the service centre If it is not possible to determine the cause of the defect or the defect cannot be repaired we recommend contacting the service centre Use CLP 220 oil with viscosity of VG 220 quantity 2 2 L The oil can only be discharged when the gearbox is in complete standstill We recommended discharging the oil warm The first oil exchange is after 300 ...

Page 34: ...t be immediately removed according to the hygienic and ecological regulations Close the filler plug of the gearbox When filling the gearbox with oil or draining the gearbox avoid any pressure increase inside the gearbox It could damage the sealing shaft elements The producer bears no liability for such incurred damage 9 5 DISASSEMBLY AND ASSEMBLY OF THE EQUIPMENT PARTS When disassembling and assem...

Page 35: ...m Disconnect the press from the mains Unscrew the nozzle using box spanner no 32 Unscrew the nozzle holder safety nut using hook spanner no 60 68 Unscrew the nozzle holder using hook spanner no 60 68 Unscrew the heating sleeve head using nook spanner no 85 90 Unscrew the die using hook spanner no 85 90 Attention The die has a left handed thread Remove the press screw ...

Page 36: ...THE OPERATING MECHANISMS OF THE EQUIPMENT The operating mechanisms of the Equipment have a limited service life The service life of the individual parts of the Equipment may be prolonged by observing the instructions for the operation and maintenance provided in the Operating Manual Increased deterioration of the operating mechanisms of the Equipment is manifested by a change in the parameters of ...

Page 37: ... to the commencement of disposal The Owner must ensure that steel parts and parts contaminated with the transmission oil and lubrication grease are separated during the disposal of the Equipment The Owner must cut the steel parts according to the safety regulations and deliver them to the usable by products collecting station The Owner must follow valid regulations on wastes when disposing other p...

Page 38: ...vice is provided by service centres or directly by the Producer Only use spare parts according to the Spare Parts Catalogue published by the Producer 11 2 GUARANTEE The Producer provides guarantee for the Equipment in compliance with the terms and conditions of the Purchase Contract and the General Terms of Trade ...

Page 39: ...OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 39 of 48 Notes ...

Page 40: ...OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 40 of 48 Notes ...

Page 41: ...W PRESS FARMET DUO Page 41 of 48 12 ANNEXES Annex A 1 Operating Diary Date Submitted Accepted Defects damage to the machine operating deviations found during operation repairs lubrication and other information Operator s signature ...

Page 42: ...OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 42 of 48 Annex B 1 Wiring of single phase motor without frequency convertor ...

Page 43: ...OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 43 of 48 Annex B 2 Wiring with frequency convertor ...

Page 44: ...OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 44 of 48 ...

Page 45: ...duction заводской номер numer produkcyjny gyártási száma 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES NV č 17 2003 Sb směrnice 206 95 ES č 616 2006 Sb směrnice 2004 108 ES Applicable Governmental Decrees and Orders Einschlägige Regierungsverordnungen NV Décrets respectifs du gouvernement Соответствующие постановления правительства Odpowiednie rozporządzenia rządowe Ide vonatkozó tö...

Page 46: ...OPERATING MANUAL OILSEED SCREW PRESS FARMET UNO Page 46 of 48 ...

Page 47: ...duction заводской номер numer produkcyjny gyártási száma 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES NV č 17 2003 Sb směrnice 206 95 ES č 616 2006 Sb směrnice 2004 108 ES Applicable Governmental Decrees and Orders Einschlägige Regierungsverordnungen NV Décrets respectifs du gouvernement Соответствующие постановления правительства Odpowiednie rozporządzenia rządowe Ide vonatkozó tö...

Page 48: ...OPERATING MANUAL OILSEED SCREW PRESS FARMET UNO Page 48 of 48 ...

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