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6.0  Inspection

6.1  

Pre-Use Inspection:

 Prior to each use the HLL system should be inspected by the user for damage, wear and to ensure the lifeline is 

 

properly tensioned. Please review the inspection checklist for inspection requirements.

6.2 

Inspection Frequency:

 Other than pre-use inspection, the FallTech 4-Person Temporary HLL should be inspected by a competent person at  

 

least once a year.

6.3 

Inspection Checklist:

 A general inspection should be done at the intervals specified in this manual. Inspect as follows:

MHLL05 Rev A

012920

13

Step 1: 

Inspect labels.  Ensure legibility of content.  If labels are missing or illegible, remove the system from service.

Step 2: 

Inspect all metal components for cracks, corrosion, deformities, missing parts or noticeable defects.  Metal components include 

O-rings, carabiners, thimble eyes, rope tensioner, D-rings, ferrules etc.

Step 3:

 Inspect rope for wear, paying special attention to the areas of rope most likely in contact with the tensioner teeth.  Rope should 

not present frayed strands, cuts, abrasions, burn marks, and discoloration indicating UV damage.*  Thimble eyes should be firmly in place 

and there should be no build-up of foreign matter such as paint, dirt, rust, concrete or cement etc.
*Minor fuzziness of rope of rope is acceptable so long as the inner white core of the rope is not openly exposed.

6.4  

Inspection Results: 

Inspection results should be recorded by a competent person at least once a year.

5.0  Maintenance, Service and Storage

Maintenance: 

Clean the horizontal lifeline with water and mild detergent.  Do not allow excessive build-up of dirt, paint or other agents that    

 

 

may cause damage or hardening of the rope fibers.  Do not treat the lifeline with heat to dry or clean the lifeline.  Hardening of    

 

 

the ropes fibers from external elements may result in a loss of strength or alter the properties of the rope in a manner that 

 

 

could cause the HLL to fail to operate or perform properly.  

Service:   

There are no specific service requirements for this system component.

Storage:   

The system should be stored in its carry bag and kept out of direct sunlight.  Store in a clean, dry and chemical free environment. 

Summary of Contents for 722100

Page 1: ...ev A 012920 This manual is intended to meet the Manufacturer s Instructions as required by the American National Standards Institute ANSI Z359 and should be used as part of an employee training progra...

Page 2: ...Use 5 0 Maintenance Service and Storage 6 0 Inspection 7 0 Labels Appendix A 3 4 9 10 13 13 14 16 For the purposes of this manual the FallTech 4 Person Temporary Horizontal Lifeline may be referred t...

Page 3: ...acity limits Heavy users experience more risk of serious injury or death due to falls because of increased fall arrest forces placed on the user s body In addition the onset of suspension trauma after...

Page 4: ...stem the number of workers attached and the type of PFAS being used Care should be taken to understand the capacity of the system minimum required fall clearance anchorage strength requirements total...

Page 5: ...fall clearance required when using the system could result in contact with a lower level or obstruction during a fall event and could result in serious injury or death See tables and charts below for...

Page 6: ...ty Each Max Two Workers 1 Find Span Length in Table Below 2 Find Freefall Distance in Table Below 3 Required Fall Clearance at the intersection of Span Length and Freefall Distance see table below A O...

Page 7: ...est Lower Level or Obstruction Work below HLL to avoid Swing Fall 2 7 3 Minimum Required Fall Clearance for Three or Four Workers w EAL MHLL05 Rev A 012920 7 1 2 3 B C A Figure 5 4 Person Temporary HL...

Page 8: ...C D 2 7 4 Minimum Required Fall Clearance for up to Four Workers w SRDs When attaching up to four Self Retracting Devices SRD to the FallTech 4 Person Temporary HLL system mounted overhead as shown in...

Page 9: ...lan accordingly It is recommended that a trained on site rescue team be present during use of the system 3 0 System Requirements 3 1 Anchorage Strength End anchors selected for use with this system mu...

Page 10: ...onnector Subsystems Vertical Lifeline Rope Grab Combinations are designed to connect the user s body wear to the Anchorage Connector and or Anchor Point of a Personal Fall Arrest System 3 3 Compatibil...

Page 11: ...4 5 Product Assembly and Installation System installation requires end anchor points that are a minimum of 6 000 lbs 26 7 kN in both vertical and horizontal directions for three and four workers and 5...

Page 12: ...hrough the tensioner by hand while holding the locking lever in the disengaged position see Figure 12C Step 4 Close the locking lever into the down position so that it is engaged Figure 10A Remove the...

Page 13: ...r teeth Rope should not present frayed strands cuts abrasions burn marks and discoloration indicating UV damage Thimble eyes should be firmly in place and there should be no build up of foreign matter...

Page 14: ...rd provided below or similar document Inspection Record Model _________________________ Serial _________________________ Date of Manufacture _________________________ INSPECTION DATE INSPECTOR COMMENT...

Page 15: ...7 0 Labels The labels must be present and legible MHLL05 Rev A 012920 15...

Page 16: ...ile Strength Rope 5 8 Diameter Double Braid Polyester 9 000 lbs Min Energy Absorber Polyester Webbing Tensioner Forged Aluminum Stainless Steel Alloy Steel Carabiner Zinc Plated Forged Alloy Steel Max...

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