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2.04 90° Corner - Right-hand male cut

 

 
Place the worktop face down. Turn the jig logo side down and place 4 pegs in the holes marked 

RM

+LM and offer firmly up against the post-form edge 

fig. 5

.  Using the measurements 

calculated in the above section, mark line C on the worktop in pencil and align the bottom edge of 
the jig with this position.  Clamp in position and check again to ensure all pegs are in contact with 
the post-form edge and the jig is in position. 

 
Position the router in extreme top left-hand 
point of the centre slot.  Set the cutting depth 
to 10-15mm and start the router.  Pass the 
router steadily along the centre slot using the 
side of the slot 

nearest

 you to guide the router.  

Repeat this process increasing the depth of 
cut by 10-15mm for each pass until the waste 
has been removed. With the cutter set to 
maximum depth but this time using the side of 
the slot 

furthest

 from you to guide the router, 

make one final pass which will remove 
approximately 1mm, leaving a perfectly cut 
edge. 

RIGHT HAND MALE

Line C in pencil

Line C in pencil

Postformed Edge

Fig. 5

 

 

 

2.05 90° Corner - Left-hand male cut

 

 

 

LEFT HAND MALE

POST FORMED EDGE

Line C in Pencil

Line C in Pencil

 

 

Place the worktop 

face up

 and follow the instructions in 2.04.

 

 

 

 
 
 
 
 
 

 

5

Summary of Contents for PRO Jig

Page 1: ...edge and as a radius guide The Jig also has a unique quick reference guide to the various types of cut engraved on the face and a comprehensive system of labels to allow easy use without constant ref...

Page 2: ...hich provides a perfect finished edge 1 05 Conventions and important points All references to left and right hand joints in these instructions use the convention described in the diagram engraved on t...

Page 3: ...his is particularly relevant when you are unable to support waste which would fall away in the cutting process It is important that you work the router from left to right To work the router right to l...

Page 4: ...justment when cutting the male component You should be fully conversant with the usual functions of the jig before attempting this type of adjustment 2 02 90 Corner Left hand female cut Place the work...

Page 5: ...entre slot Set the cutting depth to 10 15mm and start the router Pass the router steadily along the centre slot using the side of the slot nearest you to guide the router Repeat this process increasin...

Page 6: ...uide the router Working clockwise around the slot remove all the waste Note worktop widths 400 550mm will only accommodate 2 slots 2 07 Joining bolt slots in 90 Males Place the worktop face down The j...

Page 7: ...e back edge of the worktop Tip the jig used in straight edge mode can help greatly with your marking out on this type of corner see 4 01 With the jig logo side down place 3 pegs in the holes marked CF...

Page 8: ...ktop face up and follow instructions as per 3 03 3 05 Corner Cooking Solution Female bolt slots Place the centre piece face down The jig should be logo side up for left hand females CFL fig 12 or logo...

Page 9: ...4 02 Breakfast bar radius end mode The jig can be used as a guide when adding a radius to the end of a worktop or panel You may use any of the 3 horizontal arrays of holes indicated in fig 14 for the...

Page 10: ...up Inconsistent results wandering edges Irregular gaps on RH male and or LH female face Probable Cause Incomplete routing process Incomplete routing process Incorrect size of cutter and or guide bush...

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