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  When clamping in position check the pegs are still in contact with the worktop as certain types 

of clamp can cause the jig to creep out of position if over tightened. 

  The guide bush should be set to a depth of 11mm to allow maximum contact with the jig 

without fouling the worktop surface. 

  Take care to ensure the router remains absolutely perpendicular when performing all cuts; 

this is particularly important when performing cuts with the worktop face down. 

  The bolt slots will accommodate most common patterns of 150mm joining bolt.   

  When making many of the cuts you may find it more convenient to remove larger pieces of 

waste with a jigsaw prior to making the router cuts.  This is particularly relevant when you are 
unable to support waste which would fall away in the cutting process. 

 
 

It is important that you 
work the router from left to 
right.  To work the router 
right to left means working 
against the cutter’s 
direction, which will cause 
the router to travel away 
from you and may damage 
the jig or even cause 
injury. 

 
 
 
2.00 90° Corner Joints

 

 

2.01 90° Corner-Right-hand female cut

 

 

With the jig logo side up, place a peg in the length stop hole which matches the width of 

male

 

section

 of worktop you 

wish to set in.  Place pegs in all holes marked RF+

LF

 to the left of the length stop peg. With the worktop face-up 

offer the jig against the post form edge and rest the length stop peg against the right-hand edge of the worktop.  
Ensure all pegs are touching the worktop and clamp in position then check again. 

 

35mm

POSTFORMED EDGE

RIGHT HAND FEMALE

Fig. 1

 

 

 

3

Summary of Contents for PRO Jig

Page 1: ...edge and as a radius guide The Jig also has a unique quick reference guide to the various types of cut engraved on the face and a comprehensive system of labels to allow easy use without constant ref...

Page 2: ...hich provides a perfect finished edge 1 05 Conventions and important points All references to left and right hand joints in these instructions use the convention described in the diagram engraved on t...

Page 3: ...his is particularly relevant when you are unable to support waste which would fall away in the cutting process It is important that you work the router from left to right To work the router right to l...

Page 4: ...justment when cutting the male component You should be fully conversant with the usual functions of the jig before attempting this type of adjustment 2 02 90 Corner Left hand female cut Place the work...

Page 5: ...entre slot Set the cutting depth to 10 15mm and start the router Pass the router steadily along the centre slot using the side of the slot nearest you to guide the router Repeat this process increasin...

Page 6: ...uide the router Working clockwise around the slot remove all the waste Note worktop widths 400 550mm will only accommodate 2 slots 2 07 Joining bolt slots in 90 Males Place the worktop face down The j...

Page 7: ...e back edge of the worktop Tip the jig used in straight edge mode can help greatly with your marking out on this type of corner see 4 01 With the jig logo side down place 3 pegs in the holes marked CF...

Page 8: ...ktop face up and follow instructions as per 3 03 3 05 Corner Cooking Solution Female bolt slots Place the centre piece face down The jig should be logo side up for left hand females CFL fig 12 or logo...

Page 9: ...4 02 Breakfast bar radius end mode The jig can be used as a guide when adding a radius to the end of a worktop or panel You may use any of the 3 horizontal arrays of holes indicated in fig 14 for the...

Page 10: ...up Inconsistent results wandering edges Irregular gaps on RH male and or LH female face Probable Cause Incomplete routing process Incomplete routing process Incorrect size of cutter and or guide bush...

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