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10

From listening to Kitchen Fitters and Carpenters over the years we have compiled this guide to 
help you overcome the more common faults encountered.  Used correctly, your jig will give 
perfect results every time. 
 

Problem

 

 
Poor finish on male/female 
joint faces. 
 
 
Sharp angle near post-form 
edge on male/female 
 
Good finish but male & 
female don’t match up. 
 
 
Inconsistent results - 
wandering edges. 
 
Irregular gaps on RH male 
and/or LH female face. 
 
 

Probable Cause

 

 
Incomplete routing process. 
 
 
 
Incomplete routing process. 
 
 
Incorrect size of cutter and/or 
guide bush. 
 
 
Loose guide bush. 
 
 
Poor router control. 
 
 
 

Remedy

 

 
Ensure final stroke against 

far

 edge of centre slot is 

performed. 
 
Ensure final stroke against 

far

 edge is performed. 

 
Ensure 12.7mm cutter and 
30mm guide bush - 

nothing 

else is suitable

 
Ensure guide bush is firmly 
attached to the router base. 
 
Ensure the cutter remains 
absolutely perpendicular on 
these cuts. 

 

Summary of Contents for PRO Jig

Page 1: ...edge and as a radius guide The Jig also has a unique quick reference guide to the various types of cut engraved on the face and a comprehensive system of labels to allow easy use without constant ref...

Page 2: ...hich provides a perfect finished edge 1 05 Conventions and important points All references to left and right hand joints in these instructions use the convention described in the diagram engraved on t...

Page 3: ...his is particularly relevant when you are unable to support waste which would fall away in the cutting process It is important that you work the router from left to right To work the router right to l...

Page 4: ...justment when cutting the male component You should be fully conversant with the usual functions of the jig before attempting this type of adjustment 2 02 90 Corner Left hand female cut Place the work...

Page 5: ...entre slot Set the cutting depth to 10 15mm and start the router Pass the router steadily along the centre slot using the side of the slot nearest you to guide the router Repeat this process increasin...

Page 6: ...uide the router Working clockwise around the slot remove all the waste Note worktop widths 400 550mm will only accommodate 2 slots 2 07 Joining bolt slots in 90 Males Place the worktop face down The j...

Page 7: ...e back edge of the worktop Tip the jig used in straight edge mode can help greatly with your marking out on this type of corner see 4 01 With the jig logo side down place 3 pegs in the holes marked CF...

Page 8: ...ktop face up and follow instructions as per 3 03 3 05 Corner Cooking Solution Female bolt slots Place the centre piece face down The jig should be logo side up for left hand females CFL fig 12 or logo...

Page 9: ...4 02 Breakfast bar radius end mode The jig can be used as a guide when adding a radius to the end of a worktop or panel You may use any of the 3 horizontal arrays of holes indicated in fig 14 for the...

Page 10: ...up Inconsistent results wandering edges Irregular gaps on RH male and or LH female face Probable Cause Incomplete routing process Incomplete routing process Incorrect size of cutter and or guide bush...

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