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©2002 Fairchild Semiconductor Corporation

Application Note 7511 Rev. A1

A piezoelectric coupler operationally similar to a pulse-train
drive transformer, but potentially less costly in high volume is
a small, efficient device with isolation capability ranging to
4kV. What’s more, unlike optocouplers, they require no
auxiliary power supply. The piezo element is a ceramic
component in which electrical energy is converted to
mechanical energy, transmitted as an acoustic wave, and
then reconverted to electrical energy at the output terminals
Figure 5A.

The piezo element’s maximum coupling efficiency occurs at
its resonant frequency, so the control oscillator must operate
at that frequency. For example, the PZT61343 piezo coupler
in Figure 5B’s driver circuit requires a 108kHz, 

±

1%-accurate

astable multivibrator to maximize mechanical oscillations in
the ceramic material. This piezo element has a 1W max
power handling capability and a 30mA p-p max secondary
current rating. The 555 timer shown provides compatible
waveforms while the RC network sets the frequency.

Isolate With Galvanic Impunity

Do you require tried and true isolation? Then use
transformers; the IGT’s low gate requirements simplify the
design of independent, transformer-coupled gate-drive
supplies. The supplies can directly drive the gate and its
discharge resistor Figure 6, or they can simply replace the
level-shifting supplies of Figure 2. It’s good practice to use
pulse transformers in drive circuitry, both for IGT’s and
MOSFETs, because these components are economical,
rugged and highly reliable.

FIGURE 6A. PROVIDING HIGH ISOLATION AT LOW COST, PULSE 

TRANSFORMERS ARE IDEAL FOR DRIVING THE
IGT. AT SUFFICIENTLY HIGH FREQUENCIES, C

1

CAN BE THE IGT’S GATE-EMITTER CAPACITANCE
ALONE. 

FIGURE 6B. A HIGH-FREQUENCY OSCILLATOR IN THE TRANS-

FORMER’S PRIMARY YIELDS UNLIMITED ON-
TIME CAPABILITY.

In the pulse-on, pulse-off method Figure 6A, C

1

 stores a

positive pulse, holding the IGT on. At moderate frequencies
(several hundred Hertz and above), the gate-emitter
capacitance alone can store enough energy to keep the IGT
on; lower frequencies require an additional external capacitor.
Use of the common-base n-p-n bipolar transistor to discharge
the capacitance minimizes circuit loading on the capacitor.
This action extends continuous on-time capability without
capacitor refreshing; it also controls the gate-discharge time
via the 1k

 emitter resistor.

FIGURE 8. THIS 6-STEP 3-PHASE-MOTOR DRIVE USES THE IGT-DRIVE TECHNIQUES DESCRIBED IN THE TEXT. THE REGULATOR AD-

JUSTS THE OUTPUT DEVICES’ INPUT LEVELS; THE VOLTAGE-CONTROLLED OSCILLATOR VARIES THE SWITCHING
FREQUENCY AND ALSO PROVIDES THE CLOCK FOR THE 3-PHASE TIMING LOGIC. THE V/F RATIO STAYS CONSTANT
TO MAINTAIN CONSTANT TORQUE REGARDLESS OF SPEED.

ON

OFF

CONTROL

INPUT

1N914

1N914

2N5232

PULSE

TRANSFORMER

1k

C

1

IGT

+

-

IGT

+

-

ON

OFF

1N914

CONTROL

INPUT

1N914

RC = 3

µ

SEC

C

R

CURRENT
SENSE
SIGNAL

ENABLE

LOWER

LEGS

SHUT DOWN
DRIVE
OSCILLATOR

VARIABLE

DC VOLTAGE

TIMING

AND DRIVE

VOLTAGE
ENABLE

ADJUST VOLTAGE

5V

24V

24V DC

220V AC

3

φ

 60Hz

THREE-PHASE

BRIDGE

RECTIFIER

LOW VOLTAGE

TRANSFORMER

RECTIFIER

FILTER

SWITCHING

REGULATOR

POWER SUPPLY

FOR CONTROL

CIRCUITS

VOLTAGE

CONTROLLED

OSCILATOR

MOTOR

CONTROL

LOGIC

OVERLOAD

PROTECTION

THREE-PHASE

IGT

INVERTER

TACHO-

METER

FEEDBACK

SIGNAL PATH ISOLATOR
EG: OPTOCOUPLIER PIEZO COUPLER

3

φ

INDUCTION

MOTOR

I

I

I

I

I

Application Note 7511

Summary of Contents for AN-7511

Page 1: ... sum of R3 and the parallel combination of R1 and R2 sets the turn on time Drive circuit requirements however are more complex in the common collector configuration Figure 1B In this floating gate supply floating control drive scheme R1 controls the gate supply s power loss R2 governs the turn off time and the sum of R1 and R2 sets the turn on time Figure 1C shows another common collector configur...

Page 2: ...ler drive along with its transient response In some applications the photovoltaic element can charge a storage capacitor that s subsequently switched with a phototransistor isolator This isolator technique similar to that used in bootstrap circuits provides rapid turn on and turn off while maintaining small size good isolation and low cost In common collector applications involving high voltage re...

Page 3: ...NTROL INPUT ON OFF GFOE1A1 EMITTER DISCONNECTED DETECTOR CONNECTED 10M 30FT QSF2000C W CONNECTORS GFOD1A1 1N914 R1 2N5354 C Q1 R2 R3 IGT FIGURE 4 ELIMINATE EMI IN HIGH FLUX OR NOISE ENVI RONMENTS BY USING FIBER OPTIC COMPO NENTS THESE PARTS ALSO ALLEVIATE PROBLEMS ARISING FROM CAPACITIVE COU PLING IN ISOLATION ELEMENTS Piezos Pare Prices OUTPUT VOLTAGE ACOUSTIC WAVE OSCILLATOR IGT 4 7k 1N914 1N914...

Page 4: ...GH ISOLATION AT LOW COST PULSE TRANSFORMERS ARE IDEAL FOR DRIVING THE IGT AT SUFFICIENTLY HIGH FREQUENCIES C1 CAN BE THE IGT S GATE EMITTERCAPACITANCE ALONE FIGURE 6B A HIGH FREQUENCY OSCILLATOR IN THE TRANS FORMER S PRIMARY YIELDS UNLIMITED ON TIME CAPABILITY In the pulse on pulse off method Figure 6A C1 stores a positive pulse holding the IGT on At moderate frequencies several hundred Hertz and ...

Page 5: ...ransformer reasonably small The volt age doubler circuitry improves the turn on time and also pro vides long on time capability Although this design uses only a 5V supply on the primary side of a standard trigger trans former it provides 15V gate to emitter voltage FIGURE 7 THIS DRIVING METHOD FOR LOW FREQUENCY SWITCHING PROVIDES 15V TO THE IGT S GATE OSCILLATOR 1 2 1N914 0 001µF 4 7k 0 001 µF IGT...

Page 6: ...r to shut off The inverter s power out put circuit is shown in Figure 9A the corresponding timing diagrams show resistive load current waveforms that indi cate the 3 phase power Figure 9B and waveforms of the out put line voltage and current Figure 9C In Figure 9 s circuit it appears that IGTs Q1 through Q6 will conduct for 180o However in a practical situation it s neces sary to provide some time...

Page 7: ... could also do the job but the 500V choice gives an additional derating safety margin You must set the current limit at 9A to limit the in rush current during start up Note that thanks to the IGT s adequate RBSOA you don t need turn off snubbers FIGURE 11A PROVIDING PROPERLY TIMED DRIVE TO THE IGTS THE CIRCUIT USES PIEZO COUPLING TO THE UPPER POWER DEVICE THE 3 TRANSISTOR DELAY CIRCUIT PROVIDES TH...

Page 8: ...65o Conduction Prevents Shoot Through Consider however using Figure 11A s novel low cost cir cuit It uses a piezo coupler to drive the isolated IGT As noted the coupler needs a high frequency square wave to induce mechanical oscillations in its primary side The 555 oscillator provides the necessary 108 kHz waveform its out put is gated according to the required timing logic and then applied to the...

Page 9: ...f the power switch and the circuit s bias conditions The IGT is very rugged during turn on and conduction but it requires time to dissipate minority carriers when turning off high currents and voltages An analysis of the possible malfunction condition FIGURE 14 THE LOWEST COST SENSOR IMAGINABLE A PIECE OF COPPER WIRE SERVES AS THE CURRENT MONITOR IN THIS SYS TEM THE CHOPPED AND AMPLIFIED VOLTAGE D...

Page 10: ...5V 5µF 25V 220k 2 2k 0 001 µF H11F3 H11F3 TO CONTROL CIRCUIT 39 470 pF 390 20A 2k 2mΩ 1 24 AWG COPPER POWER SUPPLY CURRENT SENSE AND CHOPPER AC AMPLIFIER LATCHING FAST COMPARATOR 10ms RESET IGT POWER SWITCHES A139M 50µH 10k 180k 47k 39k 0 001 µF 1k 2N5306 C203B 0 02 µF 22k H11AV2 TO PZO SHUTDOWN H11AV2 TO HI V SHUTDOWN 22 0 2µF 2 1 TO DRIVE DT230F TO MOTOR TIMER 555 1 3 CHOPPER DRIVE TO PIEZO DRIV...

Page 11: ...ich the IGT latches on while in forward conduction is typically three to four times the device s maximum rated collector current When the collector current drops below the value that provokes Q2 turn on normal operation resumes if chip temperature is still within ratings If the gate to emitter resistance is too low the Q2 Q3 parasitic SCR can cause the IGT to latch up during turn off During this p...

Page 12: ...EAT ER THAN THAT OF THE IGT S GATE DRIVE SO THE IGT UNDER TEST IS SWITCHED THROUGH Q1 WHEN REVERSE BIAS LATCH UP OCCURS PULSE GENERATOR PULSE GENERATOR TRIGGER 1000pF A114A A114A 1k 100 100 50 10 D38H1 D44D6 Q1 D66EV7 Q2 DUT D94FQ4 DS0026x2 5V 1N914 10V PE 63385 A114A 15V D66EV7 Q1 RGE 1 10k VCE A139M 10 VCC VCLAMP 400V MAX 0 02µF 10µF A139P L 100µH 2k Q2 Application Note 7511 ...

Page 13: ...support device or system or to affect its safety or effectiveness PRODUCT STATUS DEFINITIONS Definition of Terms Datasheet Identification Product Status Definition Advance Information Preliminary No Identification Needed Obsolete This datasheet contains the design specifications for product development Specifications may change in any manner without notice This datasheet contains preliminary data ...

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