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Fagor CNC 8060, Hardware Configuration

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Fagor CNC 8060 Hardware Configuration Download Page 93

Hardware configuration.  

CNC 8060

7.

·93·

(R

EF

: 1709)

 

OP-PANEL / 

OP-PANEL+SPDL R

A

TE.

7.6

Hardware functionalities.

7.6.1

Ground connection. 

7.6.2

Rear connectors. 

It is up to the system integrator to meet all the requirements of local and national electrical codes as
well as all the regulations applicable regarding the grounding of the whole unit.

(A)

24 V DC voltage supply.

(B)

Handwheels.

(C)

CAN bus.

(D)

Bus switch and transmission frequency (CANfagor).

(E)

Address (node) of the element.

(F)

Line terminating resistor.

(G)

ERR led, transmission status indicator.

(H)

RUN led, module status indicator.

Ground connection.

A

H

G

B

C

D

E

F

C

Summary of Contents for CNC 8060

Page 1: ...Ref 1709 8060 CNC Hardware configuration...

Page 2: ...to the user to keep the unit virus free in order to guarantee its proper operation Computer viruses at the CNC may cause it to malfunction FAGOR AUTOMATION shall not be held responsible for any perso...

Page 3: ...characteristics of the enclosure 37 4 3 2 Enclosure design 37 4 3 3 Securing the module 39 4 4 Power supply for the module 40 4 4 1 Electrical characteristics 40 4 4 2 Voltage supply at 24 V DC 40 4 4...

Page 4: ...he module 80 6 6 Hardware functionalities 81 6 6 1 Ground connection 81 6 6 2 Rear connectors 81 6 7 Handwheel connection 85 CHAPTER 7 OP PANEL OP PANEL SPDL RATE 7 1 Specifications 87 7 2 General dia...

Page 5: ...ls 1 to 3 Type of servo system Analog Sercos Digital Communications RS485 RS422 RS232 Ethernet Integrated PLC PLC execution time Digital inputs Digital outputs Marks Registers Timers Counters Symbols...

Page 6: ...e dimensions of the tool that will be used later on This avoids having to calculate and define the tool path based on the tool radius SOFT PROFILE EDITOR Profile editor Allows for the part profiles to...

Page 7: ...anned cycles The CNC may have two probes usually a tabletop probe to calibrate tools and a measuring probe to measure the part This option activates the functions G100 G103 and G104 for probe movement...

Page 8: ...BLANK PAGE 8...

Page 9: ...mity for the CNC is available in the downloads section of FAGOR S corporate website http www fagorautomation com Type of file Declaration of conformity WARRANTY TERMS The warranty conditions for the C...

Page 10: ...BLANK PAGE 10...

Page 11: ...been corrected New ambient characteristics of the enclosure New ambient characteristics of the enclosure Detailed description of the connectors of the central unit CN60 10K configuration available for...

Page 12: ...BLANK PAGE 12...

Page 13: ...t handle the connectors with the unit connected to AC power Before handling these connectors I O feedback etc make sure that the unit is not powered Interconnection of modules Use the connection cable...

Page 14: ...relay coils contactors motors etc uncoupled Use the proper power supply Use an external regulated 24 Vdc power supply for the keyboard operator panel and the remote modules Connecting the power supply...

Page 15: ...060 15 REF 1709 Symbols that the product may carry Ground symbol This symbol indicates that that point must be under voltage ESD components This symbol identifies the cards as ESD components sensitive...

Page 16: ...BLANK PAGE 16...

Page 17: ...0 Kg 375 lb 2 Attach a label to the device indicating the owner of the device along with contact information address telephone number email name of the person to contact type of device serial number e...

Page 18: ...BLANK PAGE 18...

Page 19: ...pressure to clean the unit because it could cause the accumulation of electrostatic charges that could result in electrostatic shocks The plastics used on the front panel are resistant to grease and...

Page 20: ...BLANK PAGE 20...

Page 21: ...he machine that integrates this CNC meets the 89 392 CEE directive Safety conditions In order to avoid personal injuries and damage to this product or to those connected to it read carefully the secti...

Page 22: ...Hardware configuration CNC 8060 1 22 REF 1709 PREVIOUS INFORMATION...

Page 23: ...s Central unit 10 4 LCD monitor 800x600 18 bit color Built in keyboard USB 2 0 port at the front protected by a cover Touch screen optional MONITOR LCD 10 VERTICAL MONITOR LCD 10 TOUCH VERTICAL Availa...

Page 24: ...er keys Jog switch 0 200 15 configurable jog keys CNC power down key CAN communication CANopen protocol Spindle override key Possibility to connect up to three handwheels OP PANEL Available for all mo...

Page 25: ...n protocol Digital inputs and outputs Analog inputs and outputs Analog inputs for PT100 temperature sensors RIOW series CAN communication CANopen protocol Digital inputs and outputs Analog inputs and...

Page 26: ...e 8060 FL can only come with the MAB system Other models may come with either a MAB or DDS system Servo drive system RCS S Modules Sercos II MAB DDS USB Keyboard MONITOR LCD 10 HORIZONTAL MONITOR LCD...

Page 27: ...ect the minimum distances recommended between the enclosure walls and the central unit to let the air flow and improve heat dissipation Minimum enclosure dimensions Ifnecessary increasethedimensionsof...

Page 28: ...F Air flow greater than 13 6 m h Life expectancy L10 100 000 hours taken at 25 C 77 F A B C E E D D Required minimum dimensions The minimum gap between the CNC and the side walls of the enclosure Dis...

Page 29: ...e except the bottom one is considered useful P W Total power dissipated by all the elements that generate heat inside the enclosure including the power supply and the fan if there is one Ta C Ambient...

Page 30: ...Hardware configuration CNC 8060 3 30 REF 1709 CENTRAL UNIT CPU ENCLOSURE...

Page 31: ...ailable for 8060M Power and 8060T Power models The central unit is located on the rear of the monitor 10 4 800 600 pixels LCD monitor aspect ratio 4 3 18 bit color Keyboard USB 2 0 port at the front p...

Page 32: ...1 m Work temperature The unit must not be running out of temperature range between a maximum of 55 C 131 F and a minimum 5 C 41 F The temperature outside the enclosure where the unit is mounted must...

Page 33: ...ay with one normally open contact 1A at 24V 2 probe inputs 5 V or 24 V 1 input for three handwheels with A and B signals 5 V DC TTL only CN60 10K Type Description Do not get into the inside of the uni...

Page 34: ...060 4 34 REF 1709 CN60 10H CN60 10HT CN60 10V CN60 10VT CN60 10K 4 2 Dimensions 4 2 1 CN60 10V CN60 10VT 8060M Power and 8060T Power models mm inch a 472 18 58 b 275 10 83 c 58 5 2 30 mm inch Da 440 1...

Page 35: ...n CNC 8060 4 35 REF 1709 CN60 10H CN60 10HT CN60 10V CN60 10VT CN60 10K 4 2 2 CN60 10V CN60 10VT 8060M Power and 8060T Power models mm inch a 329 12 95 b 393 15 47 c 58 5 2 30 mm inch Da 296 11 65 Db...

Page 36: ...uration CNC 8060 4 36 REF 1709 CN60 10H CN60 10HT CN60 10V CN60 10VT CN60 10K 4 2 3 CN60 10K 8060M FL 8060T FL and 8060L models mm inch Da 388 15 28 Db 318 12 52 mm inch a 420 16 54 b 350 13 78 c 68 2...

Page 37: ...chapter 3 Central unit cpu enclosure 4 3 2 Enclosure design Room reserved for cables Reserve some room for the cables in the connector area This space makes it possible to bend the cables for the CPU...

Page 38: ...NC 8060 4 38 REF 1709 CN60 10H CN60 10HT CN60 10V CN60 10VT CN60 10K CN60 10V CN60 10VT CN60 10K mm inch W 299 11 77 H 363 14 29 mm inch e 1 5 4 0 06 0 16 H W e mm inch W 391 15 40 H 321 12 63 mm inch...

Page 39: ...the enclosure it must have a big enough hole to allow to insert it easily without obstacles and without forcing the unit The module is secured from the inside of the enclosure therefore there is no ne...

Page 40: ...supply between 15 and 20 and 2 A including voltage ripple and noise See 4 4 5 Specs of the power supply on page 41 Connector pinout 4 4 3 Protection against over voltage and reverse voltage Protection...

Page 41: ...must meet the UL1950 standard Output voltage 24 V DC between 15 and 20 and 2 A including voltage ripple and noise Output current The continuous load current must be greater than the current consumed...

Page 42: ...e a regulated secondphase to powerdeviceswith large load fluctuations so as not to affect the CNC and other units Example 1 Not recommended diagram A rectifier circuit is a circuit that uses diodes fo...

Page 43: ...0 10K 4 5 Hardware functionality Connectors 4 5 1 Front of the monitor USB connector USB 2 0 port accessible from the front and protected by a cover for the connection of a pendrive mouse or keyboard...

Page 44: ...ply input See Page 45 B28 CAN bus See Page 45 B32 Sercos II bus See Page 45 E21 Local feedback input See Page 46 E36 Handwheel input only CN60 10K model See Page 46 F2A Protection fuse See Page 47 H29...

Page 45: ...ew connection Minimum maximum tightening torque 0 22 0 25 Nm Minimum maximum section 0 14 1 5 mm Minimum maximum AWG section 28 16 Rated current In 8 A Cable data Length to be stripped 7 mm See 8 CAN...

Page 46: ...s 2 A 3 B 4 B 5 I0 Reference signals 6 I0 7 AL Feedback alarm 8 AL 9 5 V DC Voltage supply for the feedback system 10 5 V DC 11 11 0 V reference signal 12 11 13 15 1 5 11 15 Communication protocols SS...

Page 47: ...ites per day Fagor Automation shall not be held responsible for any problems caused by using other lower quality compact flash Type A USB connector Pin Signal 1 5 V 2 DT 3 DT 4 11 1 4 No USB devices m...

Page 48: ...identical connectors 9 pole Phoenix contact minicombicon connector 2 5 mm pitch Rated current 4 A Top connector Bottom connector Both connectors Pin Signal Function 1 24 V 24 V DC voltage supply 2 9 L...

Page 49: ...ing torque 0 22 0 25 Nm Minimum maximum section 0 14 1 5 mm Minimum maximum AWG section 28 16 Rated current In 8 A Cable data Length to be stripped 7 mm Plug in part 8 pole Phoenix contact minicombico...

Page 50: ...ring connection Minimum maximum section 0 2 1 5 mm Minimum maximum AWG section 24 16 Rated current In 8 A Cable data Length to be stripped 10 mm See 4 7 1 Connecting the relay for the emergency chain...

Page 51: ...the type of serial line is selected by means of the machine parameters parameter RSTYPE CN60 10H CN60 10HT CN60 10V CN60 10VT CN60 10K RS RS RS Plug in part 9 pin male SUB D connector Pin RS232 signal...

Page 52: ...wing characteristics Characteristic Value Nominal voltage 24 V DC between 18 V DC and 30 V DC Activation level From 11 V DC on and between 2 1 mA and 2 6 mA Deactivation level Under 10 V DC or 1 5 mA...

Page 53: ...erential TTL signal Characteristic Value 5 V power consumption 250 mA Characteristic Value Maximum frequency 100 kHz Phase difference 90 20 High threshold logic level 1 VIH 2 2 V VIH 5 V Low threshold...

Page 54: ...Vpp 6 5 A and B signals Ratio VApp VBpp 0 8 1 25 A and B signals Phase shift 90 10 I0 signal Amplitude 0 2 0 85 V I0 signal Width T 90 I0 T 180 Characteristic Value Transmission SSI synchronous serial...

Page 55: ...relay normally open contact that closes when the CNC is powered up and runningproperly itopensagainwhentheCNCisturnedofforwhenaninternalfailureoccurs The relay withstands up to 1 A at 24 V Connector...

Page 56: ...llic hood at each end The unshielded portion of the wires of an unshielded cable cannot be longer than 75 mm Plug in part 15 pin male SUB D HD type connector Connect the cable shield to the connector...

Page 57: ...of the machine Connector pinout 10 pin male Phoenix contact minicombicon connector 3 5 mm pitch Cable characteristics The cable being used must have overall shield The unshielded portion of the wires...

Page 58: ...e longer than 75 mm without the protection shield Probe connection Probe whose output has a normally open contact Connection to 5 V The connection acts upon the up flank positive pulse of the probe si...

Page 59: ...on acts upon the down flank negative pulse of the probe signal Interface with an open collector output Connection to 24 V The connection acts upon the down flank negative pulse of the probe signal Int...

Page 60: ...10HT CN60 10V CN60 10VT CN60 10K Interface with a PUSH PULL output Connection to 24 V Depending on the interface being used the connection acts upon the up flank or down flank of the probe signal PRO...

Page 61: ...Use a cable having the recommended characteristics to ensure a transmission at 100 MHz or 1000 MHz Even so since the transmission speed depends on the configuration of the network number of nodes the...

Page 62: ...voltages because there could be voltage differences in long lengths between the two ends of the cable Characteristic Type Shielded Twisted pair with a minimum wire section of 0 14 mm Capacitance 164 p...

Page 63: ...reference points with different voltages because there could be voltage differences in long lengths between the two ends of the cable Characteristic Type Shielded Twisted pair with a minimum wire sec...

Page 64: ...with different voltages because there could be voltage differences in long lengths between the two ends of the cable Characteristic Type Shielded Twisted pair with a minimum wire section of 0 20 mm 2...

Page 65: ...chpad touch panel Numeric keypad optimized to operate with the CNC keys for axes feedrate speed etc Special functions with the Fagor key Keyboard distribution English United States Dimensions width x...

Page 66: ...pplied by Fagor Do not connect any type of extension cord to the USB power cable Connect the keyboard directly to the central unit do not connect the keyboard to any type of hub CNC HORIZONTAL KEYB 2...

Page 67: ...Hardware configuration CNC 8060 5 67 REF 1709 HORIZONTAL KEYB 2 0 TOUCHPAD 5 3 Dimensions mm inch a 420 16 54 b 175 6 89 c 34 1 33 d 800 31 50 mm inch Da 388 15 28 Db 143 5 63 to Da b Db c d...

Page 68: ...ecting their radius of curvature Respect the minimum distances recommended between the enclosure walls and the hardware to let the air flow and improve heat dissipation Dimensions of the cut off part...

Page 69: ...unit into the enclosure it must have a big enough hole toallowtoinsertiteasily withoutobstaclesandwithoutforcingtheunit See 5 4 1 Enclosure design on page 68 The module is mounted from inside the encl...

Page 70: ...pplied by Fagor Do not connect any type of extension cord to the USB power cable Connect the keyboard directly to the central unit do not connect the keyboard to any type of hub Characteristic Descrip...

Page 71: ...ard distribution is not assigned to this language it is possible that the characters on screen will not match the characters of the keys In order to change the keyboard distribution the desired input...

Page 72: ...es Click on OK to finish Changing the input language Change the input language only for the active window 1 In the language bar click on the button Input language and select the language English Unite...

Page 73: ...modified with the FAGOR C keys Keys Meaning 1 0 Keys F1 to F10 Key F11 Key F12 S Cancel or activate the keystroke sound T Cancel or activate the touchpad touch panel C Change the function of the axis...

Page 74: ...o simulate the double click of a mouse Tap lightly with two fingers to simulate the right click of a mouse Move the cursor Move screen pan Move screen scroll Move a finger to move the cursor Move two...

Page 75: ...l 329 mm 12 95 configurable jog key speed override key CNC power down key and 12 configurable user keys Possibility to connect up to three handwheels Type Description General Jog switch 0 200 12 confi...

Page 76: ...Hardware configuration CNC 8060 6 76 REF 1709 OP PANEL 329 6 2 General diagram CNC OP PANEL 329 CAN Connection Description CAN Communication with CNC Maximum length 500 m 1640 ft for the CANopen bus...

Page 77: ...Hardware configuration CNC 8060 6 77 REF 1709 OP PANEL 329 6 3 Dimensions mm inch a 329 12 95 b 175 6 89 c 20 0 78 d 38 1 49 mm inch Da 296 11 65 Db 142 5 59 a c d b Da Db...

Page 78: ...s Thecabinetmustconsidertheminimumrecommendeddistancesbetweentheenclosure walls and the hardware to let the air flow and improve heat dissipation Dimensions of the cut off part and the enclosure To me...

Page 79: ...o the enclosure it must have a big enough hole toallowtoinsertiteasily withoutobstaclesandwithoutforcingtheunit See 6 4 1 Enclosure design on page 78 The module is mounted from inside the enclosure On...

Page 80: ...module Connector pinout 24 V DC universal power supply via Phoenix connector See 24 V DC voltage supply on page 82 24 V DC Plug in part 3 pole Phoenix type combicon connector 7 62 mm pitch Rated curre...

Page 81: ...nd national electrical codes as well as all the regulations applicable regarding the grounding of the whole unit A 24 V DC voltage supply B Handwheels C B28A B28B CAN bus D S42 Bus switch and transmis...

Page 82: ...um AWG section 24 16 Rated current In 8 A Cable data Length to be stripped 7 mm Plug in part 3 pole Phoenix type combicon connector 7 62 mm pitch Rated current 12 A Pin Signal Function 1 Chassis 2 11...

Page 83: ...he CANfagor bus has been selected on The CANopen bus has been selected With the protocol CANopen switches 2 and 3 of the DIP switch allow fir the transmission frequency to be selected All the bus node...

Page 84: ...he Address switch to be assumed the CNC must be restarted and the corresponding drive must bereset however werecommendtochangetheaddresswhile the modules and the CNC are off The line terminating resis...

Page 85: ...ded cable cannot be longer than 75 mm Connection We recommend to run the handwheel cable as far away as possible from the power cables of the machine Plug in part 10 pole Phoenix contact minicombicon...

Page 86: ...Hardware configuration CNC 8060 6 86 REF 1709 OP PANEL 329...

Page 87: ...ree electronic handwheels OP PANEL SPDL RATE CAN Operator panel 420 mm 16 54 with spindle override switch Possibility to connect up to three electronic handwheels OP PANEL OP PANEL SPDL RATE Type Desc...

Page 88: ...guration CNC 8060 7 88 REF 1709 OP PANEL OP PANEL SPDL RATE 7 2 General diagram CNC OP PANEL OP PANEL SPDL RATE CAN Connection Description CAN Communication with CNC Maximum length 500 m 1640 ft for t...

Page 89: ...Hardware configuration CNC 8060 7 89 REF 1709 OP PANEL OP PANEL SPDL RATE 7 3 Dimensions mm inch a 420 16 54 b 175 6 89 c 24 0 94 d 54 5 2 15 mm inch Da 388 15 28 Db 143 5 63 a c d b Da Db...

Page 90: ...g radius Thecabinetmustconsidertheminimumrecommendeddistancesbetweentheenclosure walls and the hardware to let the air flow and improve heat dissipation Dimensions of the cut off part and the enclosur...

Page 91: ...unit into the enclosure it must have a big enough hole toallowtoinsertiteasily withoutobstaclesandwithoutforcingtheunit See 7 4 1 Enclosure design on page 90 The module is mounted from inside the encl...

Page 92: ...for the module Connector pinout 24 V DC universal power supply via Phoenix connector See 24 V DC voltage supply on page 94 24 V DC Plug in part 3 pole Phoenix type combicon connector 7 62 mm pitch Rat...

Page 93: ...equirements of local and national electrical codes as well as all the regulations applicable regarding the grounding of the whole unit A 24 V DC voltage supply B Handwheels C CAN bus D Bus switch and...

Page 94: ...m maximum AWG section 24 16 Rated current In 8 A Cable data Length to be stripped 7 mm Plug in part 3 pole Phoenix type combicon connector 7 62 mm pitch Rated current 12 A Pin Signal Function 1 Chassi...

Page 95: ...The CANfagor bus has been selected on The CANopen bus has been selected With the protocol CANopen switches 2 and 3 of the DIP switch allow fir the transmission frequency to be selected All the bus no...

Page 96: ...any change at the Address switch to be assumed the CNC must be restarted and the corresponding drive must bereset however werecommendtochangetheaddresswhile the modules and the CNC are off The line t...

Page 97: ...unshielded cable cannot be longer than 75 mm Connection We recommend to run the handwheel cable as far away as possible from the power cables of the machine Plug in part 10 pole Phoenix contact minico...

Page 98: ...Hardware configuration CNC 8060 7 98 REF 1709 OP PANEL OP PANEL SPDL RATE...

Page 99: ...both ends The connector has two shield pins Both pins are equivalent and the CAN shield may be connected to either one CAN cable characteristics Use a specific CAN cable The ends of all the wires and...

Page 100: ...C B 9 8 7 5 3 1 1 MODULE 2 0 ADDRESS 2 ISO GND CAN L SHIELD CAN H SHIELD Line Term 1 1 0 Line Term 1 4 0 F D C B 9 8 7 5 3 1 ADDRESS 0 ISO GND CAN L SHIELD CAN H SHIELD ISO GND CAN L SHIELD CAN H SHI...

Page 101: ...ssumed the CNC must be restarted and the corresponding drive must be reset however we recommend to change the address while the modules and the CNC are off The Address switch also sets the priority of...

Page 102: ...hen not having this switch The other end of the line will be the last physical device of the bus RIOW series remote modules TheRIOWseriesmodulesdonothaveafactory installedlineterminatingresistor TheRI...

Page 103: ...due to signal distortion Selecting the speed at the CNC At the CNC the transmission speed is selected by means of the machine parameters parameter CANOPENFREQ Speed selection at RIO5 remote modules CA...

Page 104: ...ct the speed put the corresponding dipswitches in the on position To save the selected speed put dipswitch 8 in the on position After saving the configuration the corresponding LED s turn on to indica...

Page 105: ...ngth and their dynamic and static installation characteristics Fiber optic cable with polymer core SFO SFO FLEX for up to 40 meters If the fiber optic cableis going to withstand dynamicconditions movi...

Page 106: ...xibility Minimum bending radius static 45 mm and dynamic 60 mm Cover PUR Polyurethane resistant to chemicals used in machines Temperature Working 40 C 80 C 40 F 176 F Storage 40 C 80 C 40 F 176 F Both...

Page 107: ...with number 1 for example corresponds to the X axis to the Y axis or to another one is irrelevant However it is a good idea for clarity sake that the machine axes X Y Z U V W A B and C be assigned co...

Page 108: ...there must be two separate transmission channels Cyclic channel fast The data is transmitted in every position loop It contains velocity commands feedback etc Each variable that is read or written at...

Page 109: ...is located Electrical diagram Connecting the sensor to an analog input of the Sercos drive The example uses the first analog input of the drive pins 4 and 5 to use the second input use pins 2 and 3 C...

Page 110: ...Hardware configuration CNC 8060 110 User notes REF 1709...

Page 111: ...Hardware configuration CNC 8060 111 User notes REF 1709...

Page 112: ...Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 719 200 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation es www fagorautomation com...

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