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electro-mechanical sliding gate operator

MEC 200

English

GENERAL WARNINGS FOR PEOPLE SAFETY

INTRODUCTION 

This operator is designed for a specific scope of applications as 

indicated in this manual, including safety, control and signaling 

accessories  as  minimum  required  with 

FADINI

  equipment. 

 

Any  applications  not  explicitly  included  in  this  manual  may 

cause  operation  problems  or  damages  to  properties  and 

people. 

  Meccanica  Fadini  snc  is  not  liable  for  damages 

caused  by  the  incorrect  use  of  the  equipment,  or  for 

applications not included in this manual or for malfunctioning 

resulting  from  the  use  of  materials  or  accessories  not 

recommended  by  the  manufacturer. 

  The  manufacturer 

reserves  the  right  to  make  changes  to  its  products  without 

prior notice. 

 All that is not explicitly indicated in this manual

is to be considered not allowed.

BEFORE INSTALLATION

Before commencing operator installation assess the suitability 

of the access, its general condition and the structure. 

 Make 

sure  that  there  is  no  risk  of  impact,  crushing,  shearing, 

conveying,  cutting,  entangling  and  lifting  situations,  which 

may prejudice people safety. 

 Do not install near any source of 

heat and avoid contacts with flammable substances. 

 Keep all 

the  accessories  able  to  turn  on  the  operator  (transmitters, 

proximity  readers,  key-switches,  etc)  out  of  the  reach  of  the 

children. 

  Transit  through  the  access  only  with  stationary 

operator. 

 Do not allow children and/or people to stand in the 

proximity  of  a  working  operator. 

  To  ensure  safety  in  the 

whole  movement  area  of  a  gate  it  is  advisable  to  install 

photocells,  sensitive  edges,  magnetic  loops  and  detectors. 

 

Use yellow-black strips or proper signals to identify dangerous 

spots. 

  Before  cleaning  and  maintenance  operations, 

disconnect the appliance from the mains by switching off the 

master  switch. 

  If  removing  the  actuator,  do  not  cut  the 

electric wires, but disconnect them from the terminal box by

loosening the screws inside the junction box.

INSTALLATION

All  installation  operations  must  be  performed  by  a  qualified 

technician,  in  observance  of  the  Machinery  Directive 

2006/42/CE  and  safety  regulations  EN  12453  -  EN  12445. 

Verify  the  presence  of  a  thermal-magnetic  circuit  breaker

0,03  A  -  230  V  -  50  Hz  upstream  the  installation. 

  Use 

appropriate  objects  to  test  the  correct  functionality  of  the 

safety  accessories,  such  as  photocells,  sensitive  edges,  etc. 

□ 

 

Carry out a risk analysis by means of appropriate instruments 

measuring the crushing and impact force of the main opening 

and closing edge in compliance with EN 12445. 

 Identify the 

appropriate  solution  necessary  to  eliminate  and  reduce  such

risks. 

 

 In case where the gate to automate is equipped with a 

pedestrian entrance, it is appropriate to prepare the system in 

such a way to prohibit the operation of the engine when the 

pedestrian entrance is used. 

 Apply safety nameplates with CE 

marking  on  the  gate  warning  about  the  presence  of  an 

automated installation. 

 The installer must inform and instruct 

the end user about the proper use of the system by releasing 

him a technical dossier, including: layout and components of 

the installation, risk analysis, verification of safety accessories, 

verification  of  impact  forces  and  reporting  of  residual  risks.

INFORMATION FOR END-USERS

The  end-user  is  required  to  read  carefully  and  to  receive 

information concerning only the operation of the installation 

so that he becomes himself responsible for the correct use of it. 

 The end-user shall establish a written maintenance contract 

with  the  installer/maintenance  technician  (on  -call). 

  Any 

maintenance operation must be done by qualified technicians. 

 Keep these instructions carefully.

WARNINGS FOR THE CORRECT OPERATION OF THE 

INSTALLATION

 

For  optimum  performance  of  system  over  time  according  to 

safety  regulations,  it  is  necessary  to  perform  proper 

maintenance  and  monitoring  of  the  entire  installation:  the 

automation,  the  electronic  equipment  and  the  cables 

connected to these. 

 The entire installation must be carried 

out by qualified technical personnel, filling in the Maintenance 

Manual  indicated  in  the  Safety  Regulation  Book  (to  be 

requested 

or 

downloaded 

from 

the 

site 

www.fadini.net/supporto/downloads). 

 Operator: maintenance inspection at least every 6 months, 

while  for  the  electronic  equipment  and  safety  systems  an 

inspection  at  least  once  every  month  is  required. 

  The 

manufacturer,  Meccanica  Fadini  snc,  is  not  responsible  for 

non-observance  of  good  installation  practice  and  incorrect 

maintenance of the installation.

DISPOSAL OF MATERIALS

Dispose  properly  of  the  packaging  materials  such  as 

cardboard,  nylon,  polystyrene  etc.  through  specializing 

companies (after verification of the regulations in force at the 

place of installation in the field of waste disposal). Disposal of 

electrical  and  electronic  materials:  to  remove  and  dispose 

through specializing companies, as per Directive 2003/108/CE. 

Disposal  of  substances  hazardous  for  the  environment  is

prohibited

.

Meccanica Fadini s.n.c.

Director in charge

CE DECLARATION OF CONFORMITY of the manufacturer:

Meccanica  Fadini  snc  (Via  Mantova,  177/A  -  37053  Cerea  - VR  -  Italy)  declares  under  own  responsibility  that: 

Mec 200

 

complies with the 2006/42/CE Machinery Directive, and also that it is sold to be installed in an “automatic system”, along 

with original accessories and components as indicated by the manufacturing company.  An automatic gate operator is, by 

law, a “machinery” and therefore the installer must fit the equipment with all of the applicable safety norms. The installer is 

also required to issue the installer’s Declaration of Conformity.  The manufacturer is not liable for possible incorrect use of 

the product. The product complies with the following specific norms: analysis of the risks and subsequent action to cure 

them as per EN 12445 and EN 12453, Low Voltage Directive 2006/95 CE, Electromagnetic Compatibility 2004/108/CE. In 

order to certify the product, the manufacturer declares under own responsibility the compliance with the EN 13241-1 

PRODUCT NORMS.

Tested and certified:        marking and type testing according to ITT PDC No. 2388-2008.

Summary of Contents for MEC 200

Page 1: ... 12445 Electro mechanical sliding gate operator Vertical and horizontal installation Gear movements and worm gear coupling in oil bath fully mounted on ball bearings MEC 200 GB Instructions manual pages 1 8 the gate opener ...

Page 2: ...on The installer must inform and instruct the end user about the proper use of the system by releasing him a technical dossier including layout and components of the installation risk analysis verification of safety accessories verification of impact forces and reporting of residual risks INFORMATION FOR END USERS The end user is required to read carefully and to receive information concerning onl...

Page 3: ... gate stops are fixed in the open and closed gate positions so that the gate does not over travel the permitted limit and go out of the upper guide make sure that a system be mounted to the gate to prevent it from falling over make sure that once at the end of the permitted travel the gate does not hit the gate posts or special gate stops to avoid damages to its structure FITTING MEC 200 ON TO THE...

Page 4: ...out friction pic 4 IMPORTANT before definitely fixing any component make sure that the rack can mesh the driving gear of Mec 200 so that the whole system gate included can be smoothly run by hand the full travel open and close without any friction Remove the 2 mm shims only after having fixed the rack An adequete clearance between rack and gear has thus been achieved pic 4 English Pic 3 Pic 4 MEC ...

Page 5: ...s the installer s responsibility to lay the connection pipes and tubes as properly and correctly required IMPORTANT all the electrical equipment to be properly earthed English MEC 200 Pic 5 Pic 6 15 mm LIMIT SWITCH STRIKING PLATE TO BE FIXED TO THE GATE BY BOLTS LIMIT SWITCH ROLLER FADINI 1 2 9 8 3 11 4 5 17 6 7 10 12 13 13 14 15 16 230 V n 2x1 n 2x1 n 4x1 n 4x1 cable RG58 n 4x1 5 n 4x1 5 n 4x1 n ...

Page 6: ...be adjusted to the gate weight Adjusting is by a screw which is located on one side of the operator A special spanner E17 is provided with the equipment for this purpose unscrew the locknut the more you tighten the screw clockwise the more you increase the operator torque by unscrewing it torque is decreased Once set it to meet the site requirements tighten the locknut hard pic 9 ELECTRIC MOTOR CO...

Page 7: ...el Dimensions per gate leaf Weight per gate leaf Installation date Quantity of models installed Maintainer Date NOTE WELL this document must record any ordinary and extraordinary services including installation maintenance repairs and replacements to be made only by using Fadini original spare parts This document for the data included in it must be made available to authorized inspectors officers an...

Page 8: ...e phase 40 Nm 1 200 kg 19 5 kg 19 kg Three phase 40 Nm 1 250 kg 18 5 kg 18 kg Single phase 80 Nm 1 32 10 m 1 25 C 80 C Oil Fadini Item 706L 1 800 kg 23 5 kg 23 kg IP 55 inside the cover mechanical Three phase 80 Nm 1 850 kg 21 5 kg 21 kg Three phase 110 Nm 2 000 kg 25 5 kg 25 kg Mec 200 vertical Mec 200 horizontal OVERALL DIMENSIONS FITTING ACCESSORIES FOR INSTALLING Zinc coated steel base plate 2...

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