BUTZBACH SPACELITE HT150 Operating Manual Download

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Operating manual

Stacking Doors

SPACELITE

Summary of Contents for SPACELITE HT150

Page 1: ...Operating manual Stacking Doors SPACELITE ...

Page 2: ...es This operating manual was created with great care and is revised regularly However despite all checks it cannot be ruled out that technical inaccuracies and typographical errors were missed All errors known to us will be removed in new editions for which reason we are grateful at all times for information about errors in this operating manual If this operating manual is not heeded all warranty ...

Page 3: ...or obligations 6 2 4 3 Requirements for operating personnel 7 2 5 Safety devices 7 3 Other dangers 8 3 1 Normally the system does not present any dangers 8 3 2 Other risks due to improper conduct 8 3 3 Other risks during service and maintenance work 9 3 4 Risks during emergency operation 10 4 Shipping and Storage 11 5 Design and Function 12 5 1 SPACELITE door types and options 12 5 2 Functioning o...

Page 4: ...1 Definition and placement 20 6 1 2 Main switch dial 20 6 1 3 Control units 20 6 1 4 Additional optional control elements 24 6 2 Display elements 24 7 Operation 25 7 1 Electrical connection 25 7 1 1 Requirement 25 7 1 2 Connection 25 7 1 3 Check of phase direction 26 7 1 4 Inspection of safety devices 26 7 2 System operation 27 7 2 1 Operation of HT40 and HTvision 27 7 2 2 Operation of HT60 150XL ...

Page 5: ...aintenance and Inspection Work 33 9 2 1 Inspection of safety components 33 9 2 2 Reasons for extraordinary inspection 34 9 2 3 Testing by a qualified individual 34 9 2 4 Inspection and maintenance plan for consumable parts for SPACELITE doors 34 10 Malfunctions and Repairs 36 10 1 Explanation of terms 36 10 1 1 Malfunction 36 10 1 2 Repairs 36 10 2 Objective 36 10 3 Malfunctions and remedies 36 11...

Page 6: ...olleagues but also to ensure a longer operational life of the door system Non compliance can lead to damage to the door system and personal injury Also follow the local legal regulations and the state of the art The model of your door system may vary depending on Door type specific agreements for the order installation situations general conditions Therefore the description may differ from your do...

Page 7: ...bols it is also stated whether it is a danger or warning or whether caution is warranted Danger This notation indicates a great danger the type and source of which can lead to severe injuries mortal danger or death Warning This notation warns of a source of danger which may lead to mild to severe injuries and major property damage if not heeded Caution This notation warns of a source of danger whi...

Page 8: ...s where children or unauthorised parties have access to operation of the system Use with accessories and replacement parts which are not controlled and approved by Butzbach GmbH Industrietore Use without or with non functioning safety devices Use of the emergency operation function for normal opening Danger Mortal danger of electric shock When opening the electrical cabinet mains connection box do...

Page 9: ...ly may lead to death and extremely severe injuries In addition they may lead to the system no longer being able to be operated safely Work on the electrical system should only be carried out by a qualified electrician Danger Mortal danger of electrical shock due to residual voltage After disconnecting the supply voltage there is still residual voltage present at the frequency converter output in t...

Page 10: ...t prevention VDE standards as well as these safety notices The system may only be operated by authorised personnel who are familiar with its operation If the operator of the system does not have full visibility during operation the operator must take appropriate measures to ensure operational safety Always perform work on the system with sure footing Do not wear loose clothing jewellery etc when w...

Page 11: ... must ensure that the system is only operated in a technically flawless condition If there is possible damage he must immediately have it inspected and repaired by Butzbach GmbH Industrietore The system operator must ensure that the safety notices attached to the door system are permanently visible The system operator must ensure that the safety devices are regularly i e prior to commissioning and...

Page 12: ...d in the chapters discussing the functions Warning Risk of injury when operating the system in the presence of wind Operating the door in the presence of wind may lead to a risk of injury and property damage in certain circumstances Always ensure that the door leaves are only moved when the wind speed is below the maximum permitted speed of 45 km h depending on the size Warning Do not operate the ...

Page 13: ...d that no people and or objects are in the closing area of the door during operation otherwise appropriate measures were taken to ensure operational safety and the protection of people or objects Warning Risk of injury due to leaning on the door system guide rails Risk of injury from moving parts Never lean against the door system guide rails Warning Danger of being crushed in the building edges R...

Page 14: ...authorisation Warning Comply with the regulations otherwise there is a risk of injury When working on the system always heed the legal regulations and safety notices otherwise there is a risk of injury Comply with the general legal regulations safety accident prevention VDE standards as well as these safety notices The system may only be operated by authorised personnel who are familiar with its o...

Page 15: ... to heed the following safety notices Warning The safety devices are out of service during emergency operation Risk of property damage due to exceeding the maximum end position of door open or door closed as well as risk of the occurrence of uncontrolled movements from jamming of the door panels Monitor the non visible areas with additional personnel Avoid exceeding the maximum possible end positi...

Page 16: ... made immediately Claims for compensatory damages may only be asserted within the applicable complaint periods Packaging for the door system is selected in accordance with the expected shipping conditions The packaging may not be damaged or removed before the final assembly in order to protect the door system The buyer operator customer must ensure proper storage in these cases Proper storage is u...

Page 17: ...uble plated fibreglass beams with 150 mm of thickness Door panel height approx 1 000mm hydraulic drive system Option Description In moist and wet areas SPACELITE version with additional equipment package for wash facilities Thermal insulation Increase in thermal insulation with additional foil sheets inserted into the double plated fibreglass beams Vision Door panel with a transparent plexiglass c...

Page 18: ...3 Mechanical design 5 3 1 SPACELITE HT40 and HTvision Diagram 2 Mechanical design of SPACELITE HT40 and HTvision Legend 01 Fibreglass door panel or panorama door panel with HTvision 04 Electrical cabinet door control unit 02 Vision elements 05 Guide rail 03 Safety edge 06 Console with drive system optional ...

Page 19: ...sanleitung SPACELITE_V1 24 02 2021 14 5 3 2 SPACELITE HT60 Diagram 3 Mechanical design of SPACELITE HT60 Legend 01 Fibreglass door panel 04 Electrical cabinet with door control unit 02 Vision elements 05 Guide rail 03 Safety edge 06 Console with drive system optional ...

Page 20: ...V1 24 02 2021 15 5 3 3 SPACELITE HT60XL HT80 HT150 und HT150XL Diagram 4 Mechanical design of SPACELITE HT60XL HT80 and HT150 Legend 01 Fibreglass door panel 04 Electrical cabinet with door control unit 02 Vision elements 05 Guide rail 03 Safety edge 06 Console with drive system optional ...

Page 21: ...anels are directed by means of guide rollers In the upper part of the two guide rails consoles are attached that are connected to one another with a connecting pipe The connecting pipe transfers the motor torque to the non drive side among other things Note In rare cases condensation from air humidity can result in a minor and partially limited change in optical characteristics This effect is tech...

Page 22: ... the consoles The connecting pipe connects the two consoles to one another 5 5 3 Movement mechanism The individual door panels are connected to one another with lifting chains The movement of the door panels is guided in the guide rails by the support rollers and guide rollers attached to the header piece 5 5 4 Hydraulic unit for SPACELITE HT150XL The hydraulic unit is attached on the maintenance ...

Page 23: ...stopping principle Design A transmitter and a receiver are located in the rubber profile Placement At the primary closing edge of the lower door panel in the hollow rubber profile Operation Triggered when force is applied to the rubber profile Function When an obstacle is hit within the monitoring area the rubber profile disforms which interrupts the light beam of the sensitive edge Result The sig...

Page 24: ...speed is exceeded e g a door panel is falling the locking devices latch into place in the support rails and block the bottom door panel A spring on a pendulum pendulum lock prevents the pendulum being disengaged from the support rail due to subsequent vibrations of the door panel and thus prevents the door from continuing to fall Function Stopping of the falling movement if the fall arrestors exce...

Page 25: ... point 6 1 2 Main switch dial Topic Description Classification Standard Design Red dial on a yellow background with the functions ON 1 OFF 0 lockable Placement Standard is on the front of the control cabinet mains connection box Operation Turn the switch Function Isolating device and EMERGENCY OFF control device Result Lock into the selected position all poles of the system are switched to ON or O...

Page 26: ...connect the power supply to the door system It can be secured against being turned on again with an adapter and hanging lock Placement On the control cabinet 6 1 3 2 Control unit BDC E800WU contactor control with main switch Diagram 7 Control unit BDC E800WU contactor control with main switch Topic Description Button 0 One control button each for the functions Open Stop 0 Close Main switch To disc...

Page 27: ...ee the description of the BDC E800 control unit Main switch To disconnect the system from the mains It can be secured against being turned on again with an adapter and hanging lock Placement On the control cabinet 6 1 3 4 TST FU3F Control unit frequency converter control 4kW Diagram 9 TST FUF3 control unit Topic Description Display Displays e g operating states or error messages Button 0 One contr...

Page 28: ...l cabinet This is a schematic diagram In order to meet your individual needs the design of the actual main control cabinet may differ slightly from the diagram above There is no reduction in function as a result 6 1 3 5 1 Stop button Topic Description Classification Option for HT150XL Design Red pushbutton on a yellow background Placement Standard placement is on the control unit Operation Press t...

Page 29: ...t The charging device should always be activated and only deactivated when being serviced Result When activated The batteries are charged The Charging voltage on signal light is lit When deactivated The batteries are not charged The Charging voltage on signal light is not lit 6 1 3 5 4 Bypass safety edge key switch Topic Description Classification Option for HT150XL Design Key switch Placement Sta...

Page 30: ...use protection for the mains connection Secure the single phase 1 N PE 230 V with a circuit breaker C type value 16A For three phase current 3 N PE 400 V with a three phase circuit breaker C type value 16A 2 When using an FI circuit breaker ensure that it is suitable for a frequency convertor type B with rated fault current of a min 300mA 7 1 1 2 Variant without frequency converter 1 Ensure the th...

Page 31: ...n then the door s photo eye is working properly 7 1 4 2 Optoelectronic sensitive edge for doors without a door for people 1 Interrupt the light beam in the rubber profile of the optoelectronic sensitive edge during the closing movement by lightly pressing on the rubber profile 2 If the closing movement stops and the door reverses direction then the door s optoelectronic sensitive edge is working p...

Page 32: ...fety 1 To open the door press the OPEN button the door opens and stops by itself After it reaches its end position it turns off automatically 2 To close the door press the CLOSE button The door than closes regularly with automatic stopping function when it reaches its end position This movement is monitored by the installed safety edge 3 To stop the door at any position during the door operation w...

Page 33: ...ck into place as heard with a click 2 Determine the direction to pull for door OPEN door CLOSE from the sticker on the guide rail see Diagram 11 Sticker for the direction to pull the hand chain 3 Pull the hand chain uniformly direction of pull and max permitted tensile force see above 7 4 2 Hand chain GfA drive system for HT40 HTvision HT60 and HT80 Extraordinary situation e g power outage The han...

Page 34: ...e the direction to pull for door OPEN door CLOSE from the sticker on the guide rail Diagram 11 Sticker for the direction to pull the hand chain 4 Pull equally on the hand chain direction of pull and max permitted tensile force see above 5 To change to electrical operation normal operation Pull on the green wire rope location at the drive system next to the hand chain Diagram 12 Hand chain GfA Red ...

Page 35: ... necessary to switch over 7 4 4 Emergency operation with HT150 XL Extraordinary situation e g power outage The emergency hydraulic drive system is located in the hydraulic unit Operation at the control cabinet only by trained qualified personnel 1 Turn the key switch to emergency operation 2 Ensure that no people or objects are in the immediate vicinity of the door during opening and closing opera...

Page 36: ...s and wipe off with a soft cloth Fibreglass is resistant to diluted acids and bases but it may never be rubbed while dry Never rub acrylic glass when it is dry When dirty Glass Only use a soft cellulose sponge or a chamois for cleaning Wash dirty windows made of glass with water and customarily available water based glass cleaners When dirty Care and cleaning of the profiles Aluminium profiles Do ...

Page 37: ... ASR A1 7 power operated doors must be tested by a qualified professional before first being put into service and at least once annually This testing should not be equated with maintenance ASR A1 7 requires that the annual testing is performed by a qualified individual The corresponding expert knowledge of the people tasked with this guarantees that the system is tested properly Evidence of the te...

Page 38: ...he switch to the ON and OFF position Quarterly at least annually Optoelectronic sensitive edge Simulate hitting a blunt object during closing by pressing in on the rubber profile on the lower door panel at several points if possible The door should first stop and then reverse direction Monthly Safety edge signal batteries in the radio unit We recommend replacing the batteries for sending the signa...

Page 39: ... the operating manual for the anti drop device unusual operating noises can be heard in the system e g metallic banging scratching or grinding noises 9 2 3 Testing by a qualified individual Have the following components tested by a qualified individual Functioning of consumable parts authorised qualified personnel have additional information in the service and maintenance manual Function of mechan...

Page 40: ...X X X X X 1 Sensitive edge A B X X X X X 1 2 Complete support bolts A B X X 1 Guide roller with bolt door panel A B X X 1 Buttons key switch control unit A B E X X X X X 1 Control board A E F X X X X X 1 4 Header piece A B rivets support bolt bearings X X X X X 7 Batteries in the radio unit safety edge signal transmission G Battery replacement X X 6 Annually Absolute encoder battery G Battery repl...

Page 41: ...nd assessed that the malfunctions are corrected by competent personnel For electrically operated doors note the attached control unit function description 10 3 Malfunctions and remedies The following malfunctions can be corrected by trained operating personnel Dirt on the ground Obstacles Type of malfunction Remedies The door stops without a detectable cause while closing Raise the door approx 50 ...

Page 42: ...and Repairs Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24 02 2021 37 Note If an owner attempts their own repairs without professional knowledge this can increase damage and void warranties ...

Page 43: ...16 D 89293 Kellmünz Service Centre domestic Tel 08337 901 111 Fax 08337 901 102 E mail service butzbach com After Sales Service international Phone 49 0 8337 901 444 Fax 49 0 8337 901 459 E mail aftersales butzbach com Web http www butzbach com 11 4 Door details In order to guarantee quick assistance the manufacturer needs the following information Door number Year of manufacture Door type Type of...

Page 44: ... types 12 E Electrical connection 25 Emergency operation 10 17 28 Emergency situations 17 F Fibreglass 31 Functioning of the door system 12 G Glass 31 Guide rails 17 H Hand chain 28 Hand chain B1200 30 Hand chain GfA drive system 28 I Identification plate 38 Inspection 32 33 34 Intended use 3 L Legal regulations 1 Light transmission 16 Limit switch 18 M Main switch 20 Maintenance 32 33 34 Malfunct...

Page 45: ...4 02 2021 40 Safety components 33 Safety devices 7 17 Safety notices 3 Save the manual 2 Shipping 11 Storage 11 Switching the system off 28 Symbols 2 System data 38 System operation 27 T Target groups 1 Test book 32 TST FU3F Control unit 22 V Vision elements 16 W Wintertime 31 ...

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BUTZBACH SPACELITE HT150, Operating Manual

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