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MACHINE INFORMATION

PLEASE  FILL THIS AREA OUT AT THE TIME OF INSTALLATION FOR FUTURE REFERENCE.

MODEL NUMBER_____________________________________________________________

SERIAL NUMBER:______________________________________________________________

INSTALLATION DATE:___________________________________________________________

INSTALLING DEALER:__________________________________________________________

DEALER CONTACT: ___________________________________________________________

ADDRESS:____________________________________________________________________

CITY, STATE, ZIP: ______________________________________________________________

PHONE NUMBER:_____________________________________________________________

THIS OPERATORS AND PARTS MANUAL SHOULD BE CONSIDERED A PERMANENT PART OF THE UNIT AND SHOULD
REMAIN WITH THE UNIT AT ALL TIMES.  THIS OPERATORS AND PARTS MANUAL COVERS ALL THE DFACTORY CAT 48 SERIES
RIDER SWEEPERS.  YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL. THE
INFORMATION AND SPECIFICATION INCLUDED IN THIS PUBLICATION WERE IN EFFECT AT THE TIME OF PRINTING. R.P.S.
CORPORATION RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION.

TO REGISTER FOR WARRANTY, FAX YOUR DELIVERY  FORM TODAY!

MACHINE INFORMATION FORM
MACHINE DELIVERY FORM
MACHINE SPECIFICATIONS
COMMON WEAR PARTS
SAFEY MESSAGES
!!SAFETY PRECAUTIONS!!
MACHINE FEATURES AND CONTROLS
MACHINE PREPARATION
MACHINE SETUP
PRE-SWEEPING CHECK LIST
OPERATION
OPERATING HINTS
CHARGING BATTERIES
MAINTENANCE
STORING MACHINE
PREVENTATIVE MAINTENANCE RECORDS
TOUBLE SHOOTING
PARTS BREAKDOWN

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TABLE OF CONTENTS

PARTS BREAKDOWN ILLUSTRATION

FRAME TOP
FRAME BOTTOM
CENTRAL COMMAND
DRIVE SYSTEM
MAIN BROOM AND LINKAGE
SIDE BROOM AND LINKAGE
VACUUM AND FILTER SYSTEM
HOPPER
ACCESSORIES
WIRING DIAGRAMS

Summary of Contents for 48 Series

Page 1: ...A www factorycat com Operator and Parts Manual R P S Corporation Phone 1 800 634 4060 P O Box 368 Fax 1 866 901 3335 Racine Wisconsin 53401 C ACTORY 48 Rider Sweeper 48 SERIES...

Page 2: ...E DUST CONTROL ON THE FACTORY CAT 48 IS THE INDUSTRY LEADER OUR EXCLUSIVE BAGHOUSE STYLE FILTER ENABLES THE MACHINE TO SWEEP THROUGH AN 80 POUND BAG OF CEMENT POWDER AND NOT BLOW DUST THE FILTER S HIG...

Page 3: ...AT ALL TIMES THIS OPERATORS AND PARTS MANUAL COVERS ALL THE DFACTORY CAT 48 SERIES RIDER SWEEPERS YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL THE INFORMATION AND SPECI...

Page 4: ...____________________ 4 ______________________________________ 2 ______________________________________ 5 ______________________________________ 3 ______________________________________ 6 _____________...

Page 5: ...RUCTION DIMENSIONS CHASSIS CONSTRUCTION REAR WHEELS FRONT WHEEL SIZE L X W X H WEIGHT WITHOUT BATTERIES WEIGHT WITH BATTERIES SWEEPING SYSTEM SWEEPING METHOD MAIN BROOM DIAMETER MAIN BROOM LENGTH MAIN...

Page 6: ...STEEL POLY AND STEEL SIDE BROOM QUANTITY REQUIRED POLY NYLON POLY AND STEEL FLAPS KITS HOPPER FLAP 1 8 INCH 1 16 INCH 1 32 INCH DOUBLE FIBER VEE BROOM USED MORE FOR CARPETED FLOORS SPIRAL BROOM DOES N...

Page 7: ...MUST USE YOUR OWN GOOD JUDGEMENT THIS IS INTENDED FOR COMMERCIAL USE IT IS DESIGNED TO BE USED ON HARD FLOORS IN AN INDOOR ENVIRONMENT WITH THE RECOMMENDED BRUSHES 1 DO NOT OPERATE UNIT UNLESS TRAINE...

Page 8: ...R DOWN THE RAMP NEVER DRIVE ACROSS THE INCLINE DO NOT BACK DOWN OR TURN ON RAMPS WARNING ALWAYS USE THE CHARGER PROVIDED BY THE MAUFACTURER TO CHARGE THE MACHINE IT IS AN AUTOMATIC CHARGER SPECIFICALL...

Page 9: ...MACHINE CONTROLS AND FEATURES PAGE 7 15 15 6 8 3 8 1 2 5 10 9 11 12 13 17 22 21 19 18 27 26 33 34 32 30 31 29 28 35 25 FIGURE 1 FIGURE 3 FIGURE 5 FIGURE 6 FIGURE 7 FIGURE 4 FIGURE 2...

Page 10: ...O HOPPER 17 BROOM ACCESS PANEL PROVIDES EASY ACCESS TO MAIN BROOM FIGURE 5 18 CHARGER RECHARGES BATTERIES FOR FUTURE USE 19 CHARGER HOOK UP PLUGS INTO PACK TO CHARGE UNIT 20 BATTERIES PROVIDE POWER TO...

Page 11: ...L MACHINE OFF OF THE BASE NOTIFY THE CARRIER IMMEDIATELY IF CONCEALED DAMAGE IS DISCOVERED CONNECTING BATTERIES YOUR MACHINE IS EQUIPPED WITH TWO OR FOUR 12 VOLT DEEP CYCLE 185 AMP HOURS BATTERIES WHI...

Page 12: ...LY ON SEE FIGURE 13 4 WHEN THE MAIN BROOM COMPLETLY INSTALLED REPLACE THE IDLER ARM AND THE FASTENERS THE ARM SHOULD GO ON EASILY AND METAL TO METAL IF THERE IS ANY GAPS LEFT BEFORE TIGHTENING IT HAS...

Page 13: ...FORE USING SEE FIGURE 15 4 CHECK CONDITION OF SIDE BROOMS AND MAKE SURE THEY LIFTS AND LOWER CORRECTLY 5 CHECK THE SIDE BROOMS TO SEE IF THEY ARE AT THE CORRECT SETTING FOR SWEEPING SEE FIGURE 17 6 CL...

Page 14: ...THEY ARE THERE TO HELP YOU CLEAN MORE EFFICIENTLY BY LETTING YOU KNOW THE STATUS OF THAT PARTICULAR SYSTEM AT A GLANCE IF YOUR BATTERY GAUGE IS READING LOW YOU MUST STOP IMMEDIATELY AND RECHARGE RUNN...

Page 15: ...ES SEE FIG 24 CAUTION ALWAYS WEAR EYE PROTECTION WHEN BATTERIES ARE EXPOSED 4 CHECK THE WATER LEVEL IN EACH BATTERY DO NOT CHARGE THE MACHINE UNLESS THE WATER IS SLIGHTLY HIGHER THAN THE PLATES IF NEE...

Page 16: ...SE BROOM BOUNCE AND BAD SWEEPING MAINTENANCE DAILY MAINTENANCE 1 CLEAN THE FILTER WITH THE SHAKER SWITCH FOR 20 SECONDS 2 REMOVE AND CLEAN DEBRIS FROM THE HOPPER AND RINCE OUT IF NECESSARY 3 CHARGE TH...

Page 17: ...________ ___________________________________ SWEEPING POWER _____________ ___________________________________ VACUUM POWER _____________ ___________________________________ CONTROLS _____________ ____...

Page 18: ...OTOR CARBON BRUSHES WORN FAULTY SPEED CONTROLLER OR WIRES FAULTY POTENTIOMETER LOOSE WIRES SOLUTION CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MIN...

Page 19: ...FAULTY HUBS EXCESSIVE MAIN BROOM PRESSURE WORN DRIVE TIRES BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATTERIES OVER CYCLED SOLUTION TURN ON FILTER BEATER ADJUST SCREW ON HOPPER CL...

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