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- Product Warranty and Warnings -

Fabtech provides a Limited Lifetime Warranty to the original retail purchaser who owns the vehicle, on which the product was 
originally installed, for defects in workmanship and materials.

The Limited Lifetime Warranty excludes the following Fabtech items; bushings, bump stops, ball joints, tie rod ends, limiting 
straps, cross shafts, heim joints and driveshafts. These parts are subject to wear and are not considered defective when worn. 
They are warranted for 60 days from the date of purchase for defects in workmanship.

Dirt Logic and Performance Coilover take apart shocks are considered a serviceable shock with a one year warranty on leakage 
only. Service seal kits are available separately for future maintenance. All other shocks are covered under our Limited Lifetime 
Warranty.

Fabtech does not warrant any product for finish, alterations, modifications and/or installation contrary to Fabtech’s instructions. 
Alterations to the finish of the parts including but not limited to painting, powder coating, plating and/or welding will void all 
warranties. Some finish damage may occur to parts during shipping, which is considered normal and is not covered under 
warranty.

Fabtech products are not designed nor intended to be installed on vehicles used in race applications or for racing purposes or 
for similar activities. (A “RACE” is defined as any contest between two or more vehicles, or any contest of one or more vehicle 
against the clock, whether or not such contest is for a prize). This warranty does not include coverage for police or taxi vehicles, 
race vehicles, or vehicles used for government or commercial purposes. Also excluded from this warranty are sales outside of 
the United States of America.

Installation of most suspension products will raise the center of gravity of the vehicle and will cause the vehicle to handle 
differently than stock. It may increase the vehicle’s susceptibility to a rollover, on road and off road, at all speeds. Extreme care 
should be taken to operate the vehicle safely at all times to prevent rollover or loss of control resulting in serious injury or death. 
Fabtech front end Desert Guards may impair the deployment or operation of vehicles equipped with supplemental restraining 
systems/air bag systems and should not be installed if the vehicle is equipped as so.

Fabtech makes every effort to ensure suspension product compatibility with all vehicles listed on the website, but due 
to unknown auto manufacturer’s production changes and/or inconstancies by the auto manufacturer, Fabtech cannot be 
responsible for 100% compatibility, including the fitment of tire and wheel sizes listed. The Tire and Wheel sizes listed in 
Fabtech’s website are only a guideline for street driving with noted fender trimming. Fabtech is not responsible for damages 
to the vehicle’s body or tires. Fabtech is not responsible for premature wear of factory components due to the installation of 
oversized tires and wheels.

Fabtech’s obligation under this warranty is limited to the repair or replacement, at Fabtech option, of the defective product only. 
All costs of removal, installation or re-installation, freight charges, incidental or consequential damages are expressly excluded 
from this warranty. Fabtech is not responsible for damages and/or warranty of other vehicle parts related or non related to the 
installed Fabtech product. This warranty is expressly in lieu of all other warranties expressed or implied. This warranty shall not 
apply to any product that has been subject to accident, negligence, alteration, abuse or misuse as determined by Fabtech.

Fabtech suspension components must be installed as a complete system including shocks as shown on our website. All 
warranties will become void if Fabtech parts are combined and/or substituted with other aftermarket suspension products. 
Combination and/or substitution of other aftermarket suspension parts may cause premature wear and/or product failure 
resulting in an accident causing injury or death. Fabtech does not warrant products not manufactured by Fabtech.

Depending on the condition of the factory suspension components retained after the installation of a Fabtech suspension not 
all vehicles may have the same ride stance front to rear as described in the website. The blue color of suspension components 
shown in all Fabtech photographs are for display purposes only. Majority of all Fabtech components will be black specifically 
where noted with part numbers ending in BK.

Installation of Fabtech product may void the vehicles factory warranty; it is the consumer’s responsibility to check with their 
local vehicle’s dealer for warranty disposition before the installation of the product. Some state laws may prohibit modification of 
suspension to a vehicle in whole or in part. It is the responsibility of the installer and consumer to consult local laws prior to the 
installation of any Fabtech suspension product to comply with such written laws.

It is the responsibility of the distributor and/or the retailer to review all warranties and warnings of Fabtech products with the 
consumer prior to purchase.

Fabtech reserves the right to super cede, discontinue, change the design, finish, part number and/or application of parts when 
deemed necessary without written notice. Fabtech is not responsible for misprints or typographical errors within the website or 
price sheet. For the most recent Product Warranty and Warnings visit our website www.fabtechmotorsports.com

Instruction Sheet Part# -

 FT24083i 

REV. SE 1/6/15

31 of 31

Summary of Contents for FTS24094

Page 1: ...Motorsports 4331 Eucalyptus Ave Chino CA 91710 Tech Line 909 597 7800 Fax 909 597 7185 Web www fabtechmotorsports com INSTALLATION INSTRUCTIONS 2007 15 JEEP JK 5 CRAWLER SYSTEM FTS24094 FTS24084BK FTS...

Page 2: ...r Dual Nut Tab Driver 1 FT50324 Rear Dual Nut Tab Pass 1 FT50360 Sway Bar Link Mount Driver 1 FT50361 Sway Bar Link Mount Pass 2 FT50295 Rear Brake Line Drop Bracket 1 FT50298 E Brake Drop Bracket 2 F...

Page 3: ...ers 6 1 4 28 Grease Fitting 1 7 8 Lock Washer Pitman Arm FT50357 HARDWARE KIT Qty Description Location 7 1 2 13 x 1 1 4 Bolt Rear Link Pockets 1 1 2 13 C Lock Nuts 7 1 2 SAE Flat Washer 1 1 2 USS Flat...

Page 4: ...em with any other lift device or parts This suspension must be installed with Fabtech shock absorbers WARNING Installation of this system will alter the center of gravity of the vehicle and may increa...

Page 5: ...the front axle Do not allow to hang freely 2 Remove the front crossmember driveshaft from the Jeep and set aside with the hardware 3 Working from the driver side of the truck unbolt the front brake li...

Page 6: ...om the front of the mount cut 1 back and in and down to the axle This is just a starting point Each vehicle will need to be trimmed to fit due to variances from Jeep to Jeep SEE FIGURE 6 10 Locate FT5...

Page 7: ...FIGURE 8 FIGURE 9 FIGURE 10 FIGURE 11 FIGURE 12 FIGURE 13 7 of 31 WELD HERE WELD HERE WELD HERE WELD HERE...

Page 8: ...ly cooled paint all bare metal areas SEE FIGURE 14 12 Remove the front upper lower link arms and save the factory hardware upper link arm bolt on the passenger side will need to be cut to be removed I...

Page 9: ...wn in the photos cut will need to flush with the inside mount not the frame itself Use a sawz all or a die grinder with a cut off wheel and remove the outside of the pocket Use an angle grinder with a...

Page 10: ...frame and attach with the supplied 12mm bolts with flat split washer SEE FIGURES 26 28 19 Mark drill the bottom frame for the rear hole on the new crossmember Use a small drill bit first and follow w...

Page 11: ...MEASUREMENTS ARE JUST A STARTING POINT YOU MAY HAVE TO ADJUST THEM BASED ON YOUR JEEP BOTH FRONT LINKS MUST BE ADJUSTED EQUALLY FROM SIDE TO SIDE FOR PROPER VEHICLE ALIGNMENT Locate the new Fabtech fr...

Page 12: ...nt cam bolt and washers first then attach the other end of the link to the pocket in the new crossmember using the supplied 9 16 hardware When attaching the lower link to the Jeep the pivot end on the...

Page 13: ...rs and C Lock Nuts Use the supplied lower bushings and sleeves FT402087 Sleeve from the kit discard lower bushings sleeves provided with the shocks Attach the bottom of the shock to the stock lower sh...

Page 14: ...into the mounts The clips that hold the diff vent hose will need to be repositioned on the hose for proper fitment back onto the coil bucket Re attach the brake line bracket to the frame with the fact...

Page 15: ...k mount brackets to the factory sway bar mount on the axle with the supplied x1 bolts and hardware Torque to 127 ft lbs With the supplied x 2 bolts hardware connect the new end link to the sway bar fa...

Page 16: ...he factory hardware 9 16 hardware to 184 ft lbs SEE FIGURES 58 59 33 Torque the pivot bolts in all the front link arms to 85 ft lbs 31 Install front tires and wheels Torque lug nuts to wheel manufactu...

Page 17: ...the supplied x 1 hardware Disconnect the sway bar from the lower axle mounts Rotate the sway bar end links up toward the coil bucket and attach the retainers to the end links Position the retainer bra...

Page 18: ...he hardware Remove the rear sway bar end links and save with the hardware SEE FIGURE 66 37 Remove the brake line brackets from the frame and save the hardware Remove the plastic clips that hold the AB...

Page 19: ...side ONLY the outer mount on the passenger side DO NOT REMOVE the inner mount on the passenger side Attempting to remove the inner mount could result in damaging the fuel tank Sand grind off the rest...

Page 20: ...rdware to ensure that the factory mount has been trimmed enough Remove the bracket sand grind off the rest of the weld and cut areas smooth to the frame Drill out the two factory holes out to 7 16 Pai...

Page 21: ...FIGURE 82 FIGURE 83 FIGURE 84 FIGURE 85 FIGURE 86 FIGURE 87 21 of 31...

Page 22: ...you will not need to make the 1 1 2 hole on this side 44 Locate FT50312BK FT50313BK Rear Frame Pockets Position the bracket onto the bottom of the frame 2 forward of the previously trimmed body mount...

Page 23: ...Insert the dual nut tab into the new hole dr side factory hole pass side and attach with a 1 2 x 1 1 4 bolt flat split washer the 9 16 x 4 1 4 bolt Leave loose SEE FIGURES 96 97 47 Locate FT50308 Lon...

Page 24: ...hown in photo Weld the gusset on the two sides SEE FIGURE 102 51 Locate FT50342 Rear Trac Bar Bracket position it onto the top of the axle and trac bar mount Use the supplied 9 16 bolt to align the ne...

Page 25: ...GURE 108 FIGURE 106 FIGURE 109 FACTORY BOLT AND NUT TAB WELD HERE WELD HERE WELD HERE TRAC BAR INSTALLED FOR PHOTO ONLY IT MUST BE REMOVED PRIOR TO INSTALLATION TRAC BAR INSTALLED FOR PHOTO ONLY IT MU...

Page 26: ...mounts on the axle with the factory hardware Then attach the links to the original frame mounts with the factory hardware here also Torque the bolts to 135 ft lbs SEE FIGURE 111 113 55 Remove the 9 16...

Page 27: ...ard the factory rear driveshaft hardware Locate the correct FTS94051 2 Door or FTS94052 4 door new rear driveshaft and install at this time FIGURE 115 FIGURE 118 FIGURE 116 FIGURE 119 FIGURE 117 FIGUR...

Page 28: ...59 Locate install FT50303 Rear 5 Coil Spring with the factory isolators on the top into the upper mount first then onto the factory coil perch on the axle make sure upper isolator is fully seated int...

Page 29: ...tach the drop bracket to the factory mount with the factory hardware Attach the factory brake line bracket to the new drop bracket with the hardware Torque to 10 lbs SEE FIGURE 128 63 Reconnect the fa...

Page 30: ...resetting the fluid level with the new position of the differential s 70 Install Driver Warning Decal Complete product registration card and mail to Fabtech in order to receive future safety and techn...

Page 31: ...heel sizes listed in Fabtech s website are only a guideline for street driving with noted fender trimming Fabtech is not responsible for damages to the vehicle s body or tires Fabtech is not responsib...

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