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844 ER 3PH 

24 

532366 - Rev.A

Tr

ansla

tion of the orig

inal instruc

tions

ENGLISH

Check the containing guide and the anti-tipping column, ensuring they are 

correctly fastened and intact.

12

Perform a general clean of the area of movement of the gate.

12

Gearmotor

Check that the gearmotor is intact and correctly fastened.

12

Check that the pinion is correctly keyed to the shaft and tightened correctly.

12

Check that it is irreversible.

12

Check that there are no oil leaks.

12

Check the condition of the cables, cable glands and junction boxes.

12

Electronic equipment

Check the condition of the power cables and connections, cable glands and 

junction boxes.

12

Check that the connectors and wiring are intact.

12

Check that there are no signs of overheating, burning etc. of electronic com-

ponents.

12

Check that the earth connections are intact.

12

Check the operation of the circuit breaker and differential switch.

12

Check that the limit switch is intact and that it operates correctly.

12

Control devices

Check that the installed devices and radio controls are in good condition and 

that they operate correctly.

12

Sensitive edges

Check condition, fastening and correct operation.

6

Deformable edges

Check that they are intact and correctly fastened.

12

Photocells

Check condition, fastening and correct operation.

6

Check the columns, making sure that they are intact, correctly fastened and that 

they are not deformed etc.

6

Flashing light

Check condition, fastening and correct operation.

12

Electric locks

Check condition, fastening and correct operation.

12

Clean the seats.

12

Access control

Check that the gate opens only when an authorised user is recognised.

12

Complete automation system

Check that the automation operates correctly, following the set logic, when using 

the various control devices.

12

Check that the gate moves correctly - smooth, regular and without abnormal 

noise.

12

Check that both the opening and closing speed are correct and that the stop 

positions and slow-downs provided for are respected.

12

Check that the manual release operates correctly: when the release mechanism is 

activated, it must only be possible to move the gate manually and not electrically. 6
Check that the caps on the locks are present.
Check that the maximum force required to move the leaf manually is less than 

225 N in residential areas and 260 N in industrial or commercial areas.

6

Check that the sensitive edges operate correctly when an obstacle is detected. 6
Check that the encoder operates correctly when an obstacle is detected.

6

Check that each pair of photocells is working correctly.

6

Check that there is no optical/light interference between the pairs of photocells. 6
Check the force limitation curve (standard EN 12453).

6

Check that all necessary signage and warnings are present, intact and legible: 

residual risks, exclusive use etc.

12

Check that the gate's CE marking and the DANGER, AUTOMATIC MOVEMENT 

warning sign is present, intact and legible.

12

9.  MAINTENANCE

RISKS

PERSONAL PROTECTIVE EQUIPMENT

9.1  ROUTINE MAINTENANCE

The table

 

 

2

 lists the operations that must be performed on a regular 

basis in order to keep the automation working reliably and safely; 

these are given purely as a guideline and should not be considered 

exhaustive.   The installer/machine manufacturer is responsible for 

drawing up the maintenance plan for the automation, supplement-

ing this list or modifying the maintenance intervals according to the 

machine characteristics.

 2 

Scheduled maintenance

Operations    

Frequency [months]

Structures

Check the plinth, the structures and components of the building/fence adjacent 

to the automation, ensuring there is no damage, cracking or subsidence.

12

Check the gate's area of movement, ensuring it is free from obstacles, objects or 

deposits which would reduce the effectiveness of the safety measures.

12

Check that there are no gaps in the perimeter fence and that any protective grilles 

in the area where it overlaps with the mobile leaf are intact.

12

Ensure that there are no sharp protrusions which could represent a perforation 

or hooking hazard.

12

Gate

Check the gate, ensuring it is intact and free of deformations, rust etc.

12

Check that there are no slots/openings on the leaf and that any protective grilles 

are intact.

12

Check that screws and bolts are correctly tightened.

12

Check that the sliding guides are straight and not excessively worn.

12

Check that the bearings are in good condition and there is no friction.

12

Check that the mechanical stops are fastened solidly and in good condition.  This 

check must be performed on both sides, simulating any knocks which could 

occur during use.

12

Check the wheels, ensuring that they are intact, correctly fastened and free of 

deformation, wear and rust.

12

Check the rack, ensure it is straight, not worn, that it is the correct distance from 

the pinion along its entire length and correctly fastened to the gate.
Cantilever gates, check the solidity of the guide system for the suspended leaf 

and the counterweight, where present.

12

12

 

F

Before performing any maintenance, disconnect the mains power supply.  If 

the disconnecting switch is not visible, apply a "ATTENTION - Maintenance in 

progress" sign.  Restore the power supply once maintenance is complete 

and after tidying up the area.

 

!

Maintenance must be performed by the installer/maintenance technician.
Comply with all the safety instructions and recommendations provided in 

this manual.
Close off the work site and prevent access/transit. Do not leave the work site 

unattended.
The work area must be kept tidy and clear upon completing maintenance.
Before starting activities, wait for the components subject to heating to 

cool down.
Do not modify the original components in any way.
FAAC S.p.A. disclaims any liability for damage caused by components that are 

modified or tampered with.

 

L

The warranty shall be forfeited in the event of tampering with components.
For replacements, use only original spare parts FAAC.

Summary of Contents for 844 ER 3PH

Page 1: ...844 ER 3PH Translation of the original instructions...

Page 2: ...leurs fabricants respectifs Les clients peuvent faire des copies pour leur usage exclusif Ce manuel a t publi en 2020 Copyright FAAC S p A ab dem 2020 Alle Rechte vorbehalten Kein Teil dieses Handbuch...

Page 3: ...Model 844 ER 3PH The essential requirements of the Machinery Directive 2006 42 EC including all applicable amendments that have been applied and fulfilled are as follows 1 1 2 1 1 3 1 1 5 1 1 6 1 2 1...

Page 4: ...10 4 3 Example system 11 4 4 Installation dimensions 12 5 MECHANICAL INSTALLATION 13 Tools required 13 5 1 Replacing the spring for leaves weighing more than 1000 kg 13 5 2 Installing the foundation...

Page 5: ...ed standards on the basis of the actual condition of the locations and structures where the product 844 ER 3PH will be installed prior to commissio ning the machine These activities include the analys...

Page 6: ...in any way Close off the work site even temporarily and prevent access transit EC countries must comply with the legislation that transposes the European Construction Site Directive 92 57 EC The insta...

Page 7: ...ndwasher 2 Whenever the gearmotor is handled the vent must be closed to prevent oil leaking out 1 Gearmotor 844 ER 3PH 2 Gearmotor bracket guards and Hardware accessories 3 Limit switches 4 Instructio...

Page 8: ...their safety During manual operation gently guide the leaf the whole way do not push it and let it slide freely 3 3 UNAUTHORISED USE 3 1 INTENDED USE The FAAC model 844 ER 3PH gearmotors have been des...

Page 9: ...mum force exerted by the gearmotor is adjusted by means of the mechanical twin disk clutch in oil bath Inductivelimitswitches To be fixed to the rack to set the opening and closing stop positions End...

Page 10: ...glands to install in the board compartment 13 Dowel pin and washer for securing the Z16 and Z20 pinions casing fastening screws with screw caps clutch adjustment spring for leaves weighing more than1...

Page 11: ...eavethegearmotorinthereleasedmode restoreautomaticoperation after moving it manually RELEASING THE GEARMOTOR 1 Open the lock cover 2 Insert the key and turn it clockwise by 90 3 Open the release lever...

Page 12: ...d by the gearmotor and wind action Perform structural calculations where necessary The structure must show no signs of corrosion or cracking The leaf must remain vertical throughout the entire length...

Page 13: ...YSTEM The example is an illustration only and is just one of the possible ap plications of the 844 ER 3PH 1 Mains power supply 4G 1 5 mm2 2 Circuit breaker 3 Junction box 4 Gearmotor power supply 5 Ge...

Page 14: ...12 5 28 105 Z12 113 Z16 121 Z20 60 50 50 144 275 275 0 50 0 50 50 60 60 144 90 90 Translation of the original instructions ENGLISH STEEL RACK FOUNDATION PLATE Opening to the left 4 4 INSTALLATION DIM...

Page 15: ...ew on steel rack Level Angle grinder Wire strippers Electrician s scissors Screw clamp Welder for weld on steel rack 2 5 6 Flat head screwdriver 3 8 PHILLIPS SCREWDRIVERS x x Nm TORQUEWRENCH if necess...

Page 16: ...litwithconcrete makingsurethat the cable conduits protrude in the correct position with respect tothegearmotor Placetheplateatthecentreofthefoundation leaving its surface uncovered 3 Cleananyconcretef...

Page 17: ...with the 4 fasteners 15 Pass the electric cables through the hole on the base and as far as the board Be careful not to damage the electrical cable tubes 4 Make sure that the gearmotor is level Posit...

Page 18: ...cers so that they touch the top of the slots this will allow future adjustments if the guide were to move downwards if an element of the rack needs to be shortened cut it with an angle grinder away fr...

Page 19: ...nthespacerssothattheytouchthetopoftheslots thiswill allow future adjustments if the guide were to move downwards 4 Drill the hole and make a thread in it 22 5 Fasten using the screw and washer 23 6 Mo...

Page 20: ...rackandpinioniscorrect with the gearmotor stopped it is possible to rock the leaf manually to the left and right by a few millimetres 3 Make sure that the rack is centred on the pinion 25 B Move the l...

Page 21: ...KEY 1 Open the release lever using the key Remove the screw and the locking lever then remove the nut and the existing lock 2 Install the new lock and fasten it using the nut Insert the locking lever...

Page 22: ...to the specific instructions for the electronic board 7 2 EARTHING THE GEARMOTOR F Carry out the work with the power supply disconnected Connect the earth of the system to the free faston connector o...

Page 23: ...least 2 cm from the mechanical stop 5 Position a plate at the end of the rack and slide it in the opening direction until the FCA LED on the board switches off Slide it along for another 4 cm 6 Faste...

Page 24: ...sary LIMITING THE STATIC FORCE The static force is limited by adjusting the mechanical clutch F The clutch must be adjusted with the power supply disconnected The844ER3PHissuppliedwiththeclutchadjuste...

Page 25: ...ASING Thecasingprotectstheelectroniccomponentsandpreventsaccesstomoving parts Neverleavethegearmotorunattendedwithoutthecasingfitteduntil installation has been completed 1 Apply the adhesive sign 1to...

Page 26: ...etc 12 Check that the gate s CE marking and the DANGER AUTOMATIC MOVEMENT warning sign is present intact and legible 12 9 MAINTENANCE RISKS PERSONAL PROTECTIVE EQUIPMENT 9 1 ROUTINE MAINTENANCE Thetab...

Page 27: ...or atmospheric agents Donotallowwaterjetsofanytypeorsizetocomeintodirectcontact with the gearmotor Do not expose the automation to flammable gases or fumes Do not perform any work on the components of...

Page 28: ...it is vertical and remove it 36 2 Close the lock cover 3 Move the leaf manually to make sure that the mechanical system meshes correctly Makesurethatthegateisatitsopeningorclosingendoftravelposition t...

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Page 32: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 09 57 820 www faac it www faacgroup com 844 ER 3PH 27 532366 Rev A...

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