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12

 

Install a length of appropriately sized pipe
between the splined collar of the operator and
the gate leaf shoe.

 

Construct a shear-pin assembly to
accommodate the extra vertical distance. The
assembly is welded to the bottom of the gate or
gate leaf shoe on one end and to the sleeve for
the splined collar on the other end (see Figures
8 and 9). Such an assembly requires a gate with
two hinges and also protects the pinion and
splined shaft in the event something hits the
gate with great force.

Installing the gate leaf shoe involves making the gate
leaf shoe, positioning it, and welding it to the splined
collar.

The gate leaf shoe is designed to carry the weight of the
gate leaf and transfer the weight to the splined shaft of
the pinion.

Weld this end of this pipe to 
the bottom of the gate leaf 
shoe, being certain you have 
aligned the axes of rotation. 
This 2 in. pipe (schedule 160) 
has an inside diameter of 1.689 in.

Weld this end of this pipe to the 

sleeve

 for the splined shaft (do 

not

 

weld anything to the splined shaft 
itself). This 1 1/4 in. pipe (schedule 
160) has an outside diameter of 
1.660 in.

Axis of rotation of the gate leaf

Bolt or shear pin goes 
through these holes and
the holes on the opposite
sides of the pipes.

Figure 8. A sample shear-pin assembly

Axis of rotation
within body of
gate leaf

Axis of rotation
outside body of 

gate leaf

Splined shaft

Splined shaft
sleeve

U-shaped

section of
gate leaf

shoe

Vertical 
section

Gate leaf

Gate leaf

Vertical

section

Note: 

The gate's axis of rotation may fall within or outside the body of the gate leaf.

Figure 9. Parts of the gate leaf shoe

The shoe is made of a U-shaped section and a vertical
section (see Figure 9). Later you will weld the bottom of
the U-shaped section to the sleeve for the splined shaft
(or to the shear-pin assembly, which is welded to the
splined collar).

Since the gate leaf shoe holds the gate leaf, both
sections must be made of steel at least 1/4 in.
(0.6 cm) thick. The U-shaped section of the shoe must
be a minimum of 5 3/4 in. (2.1 cm) long and must be as
wide as the gate leaf is thick and must fit as tightly as
possible to minimize leaf movement within the shoe
(see Figure 10).

Construct the U-shaped section of the shoe and verify
that it fits around the gate leaf. Position the U-shaped
section over the splined shaft so that the leaf's axis of
rotation will fall within the minimum dimensions shown
in Figure 10.

On the U-shaped section of the shoe, mark the position
for the leaf's axis of rotation. Next, drill a pilot hole in
the U-shaped section to mark the axis of rotation point

Summary of Contents for 760

Page 1: ...oe 11 Install the Gate Leaf 14 Install the Operator in the Load Bearing Box 14 Install the 450 MPS Control Panel 16 Connect the Main Power Supply 16 Connect the Operator s to the Control Panel 17 Chec...

Page 2: ...ough away from the road to eliminate the potential of traffic getting backed up This distance is affected by the size of the gate how often it is used and how fast the gate operates 2 The operator you...

Page 3: ...the equipment 3 If a gate system component malfunctions turn off the main power before making any attempt to repair it 4 Do not attempt to impede the movement of the gate You may injure yourself as a...

Page 4: ...t lb kg 1760 800 Maximum gate length ft m 7 2 1 10 3 13 4 Maximum angle of rotation deg 148 degrees 90 deg opening time sec 12 17 Nominal torque ft lb Nm 399 543 200 272 Your standard 220 VAC power so...

Page 5: ...are included 760 Operator Figure 1 Hydraulic pump drive assembly with a plastic shipping cover fitted over the rack Package containing 4 bolts and 4 lock washers for attaching the 760 Operator to the...

Page 6: ...ety of both people and property FAAC safety standards state that the gate should stop its movement if it encounters a force of more than about 33 lb The installer of the 760 Operator makes the necessa...

Page 7: ...hem after pause time Opens single leaf connected to Motor 1 and closes it after pause time No effect No effect No effect Off Opening Closes both leaves immediately Closes the leaf immediately Stops St...

Page 8: ...1 No effect opening is inhibited No effect opening is inhibited No effect opening is inhibited Off Opening Stops Stops Stops Stops gate closes when reversing device no longer triggered No effect On O...

Page 9: ...ate leaf has positive stops in both the opening and closing directions see Figure 5 Figure 5 Positive stops are required in the fully opened and fully closed gate positions 4 You need to determine a m...

Page 10: ...toward the gate post for release Figure 6 The Manual Release in the 760 Standard Operator Installing the 760 Operator Installing the 760 Operator consists of the following steps Install the load bear...

Page 11: ...d shaft of the pinion or the top edge of the box In fact you should recheck all alignments and adjust the mounting box if necessary Then you can pour concrete around the box and up to its top edge so...

Page 12: ...the holes on the opposite sides of the pipes Figure 8 A sample shear pin assembly Axis of rotation within body of gate leaf Axis of rotation outside body of gate leaf Splined shaft Splined shaft slee...

Page 13: ...d the splined collar into place on the bottom of the shoe s U shaped section If you are using the shear pin assembly spot weld the splined collar to the bottom of the shear pin assembly and spot weld...

Page 14: ...erator see Figure 14 Be sure to keep track of the plugs and the rack and pinion covers in case you ever need to remove the operator for repair Pinion cover Mounting box cover Bolt 1 of 4 Figure 13 Rem...

Page 15: ...and closing momentum completely before you operate the gate electrically The pressure valves are not preset at the factory and may operate the gate leaf with enough force to endanger people and serio...

Page 16: ...ain power breaker switch and for making sure that the entire gate system meets all applicable electrical codes Follow the instructions that follow to install the 450 MPS control panel for the 760 Oper...

Page 17: ...unction boxes depends on your gate design If any operator is more than 2 ft away from the U L Listed control panel enclosure the connection must be made inside a junction box Use a U L Listed cord gri...

Page 18: ...The terminal strip wiring of the 450 MPS with photobeams Figure 21 Wiring detail a inside the junction box and b from the junction box or operator to the high voltage terminal strip on the 450 MPS co...

Page 19: ...ns for installing such accessories follow Connect Other Devices WARNING Turn the main power off before you make any electrical connections or set any switches inside the control panel box Now you can...

Page 20: ...20 Figure 22 Common accessories wired to 450 MPS...

Page 21: ...en An electric lock can make use of the reversing stroke function controlled by DIP switch 5 A reversing stroke is a short closing phase that allows the electric lock time to disengage itself before t...

Page 22: ...positive stop for opening and for closing Leaf Delay You may choose to delay one leaf on closing for overlapping gate leaves Be sure the operator on the leaf for delayed closing is connected to Motor...

Page 23: ...en the brass lock nut Manually move the gate leaf to the fully opened position against the opened limit stop Loosen the brass lock nut for the opening brake adjustment bolt Next turn the square headed...

Page 24: ...slide this hex head into the brass fitting of the 760 Operator that is located on the same end as the bypass valve adjustment screws see Figure 29 Brass gear assembly Plastic gear assembly Figure 25 A...

Page 25: ...ing to Figure 30 Caution Do not weld anything to or on the inside of the sleeve of the splined shaft Next weld the outside of the sleeve for the splined shaft solidly to the inside of the hole in the...

Page 26: ...se check once per year Heavy duty use check every 6 mo Rack and Pinion When you remove the 760 Operator from the mounting box to change the hydraulic oil grease the rack and the pinion Light duty use...

Page 27: ...rs are running Solution Make sure that the motor is running in the right direc tion and make sure the Manual Release mechanism has fully engaged the hydraulic system Increase the bypass pressure in sm...

Page 28: ......

Page 29: ...UL strain relief kit 2167A 710914 710915 709020002 703930...

Page 30: ......

Page 31: ...t s or has been subject to misuse negligence or accident or has not been operated in accordance with FAAC International Inc s or FAAC S p A s instructions or has been operated under conditions more se...

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