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10

ENGLISH

ENGLISH

These instructions apply to the following models:

FAAC 540 and FAAC 541

The 540 and 541 automated systems are designed for
automating balanced industrial sectional doors.
They consist of an electro-mechanical operator, and either on-
board electronic control equipment (540) or an interconnection
board for a remote control equipment (541). Installation is
possible either directly on the shaft of the rope-winding drums,
or by chain transmission (optional item) with a reduction ratio of
1:1.5 or 1:2.
The non-reversing system ensures mechanical locking of the door
when the motor is not operating and, therefore, no lock needs
to be installed; the manual release and the manual opening
system (in models for which it is supplied) make it possible to
move the door in case of a power cut or malfunction.

The 540 and 541 automated systems were designed and built for
indoor and outdoor use.

   2.  DIMENSIONS AND DESCRIPTION

   AUTOMATED SYSTEM 540-541

1.

TECHNICAL SPECIFICATIONS

Power supply (Vac 50-60Hz)

230 (+6 –10%)

Electric motor

single-phase induction 1450rpm

Maximum absorbed power (W)

800

Absorbed current (A)

3,5

Starting capacitor (µF)

20

Winding thermal protection (°C)

140

Use frequency (S3)

40%

Max number consecutive cycles

5

Power take-off

Hollow through shaft diam. 25,4mm (1'’)

Power take-off rotation speed (rpm)

23

Rated torque of power take-off (Nm)

50

Power take-off max revs

24

Protection class

IP54

Operating ambient temperature (°C)

-20 / +55

Gearmotor max weight (Kg)

14

Type of oil

FAAC XD220

Oil quantity (l)

0,9

Note: consult Table 1 for chain transmission applications

Fig. 1

Graph 1 shows with which type of application the 540 can be installed,
considering the maximum force required to manually move the door 

F

, in daN

(1daN = force required to lift 1,02 kg), and the diameter of the rope-winding
drum 

Df

 in millimetres. For example, if a door can be moved with a force of

60daN and the drum diameter is 170 mm, a 540 with chain transmission of 1:1.5
must be installed.

N.B.

 Force 

F

 can be measured with a dynamometer. It is not directly related to

the weight of the door, but to its balance.

0

20

40

60

80

100

120

140

160

180

100

120

140

160

180

200

220

240

Dt[mm]

F

[daN]

Transmission

1:2

Transmission

1:1.5

Direct application

Graph 1

Table 1

Type of

Rated

Rope shaft

Rope shaft

application

torque

speed

max revs

(Nm)

(rpm)

 

Direct

50

23

24

 

Reduction ratio 1:1.5

75

17,2

18

 

Reduction ratio 1:2

100

11,5

12

Summary of Contents for 540

Page 1: ...srecommendedfor everysystem aswellasawarningsignadequatelysecuredtotheframe structure inadditiontothedevicesmentionedatpoint 15 17 FAAC declines all liability as concerns safety and efficient operatio...

Page 2: ...pm Maximum absorbed power W 800 Absorbed current A 3 5 Starting capacitor F 20 Winding thermal protection C 140 Use frequency S3 40 Max number consecutive cycles 5 Power take off Hollow through shaft...

Page 3: ...ll balanced if stopped in any position it must remain still Remember that European standards EN12604 and EN12453 prescribe260N formanuallymoveddoors asthemaximumlimit of force applied to the handles f...

Page 4: ...check that the release lever does not interfere with the operator s external parts The securing plate can be installed on any of the operator s two sides 5 2 1 IDENTIFYING ROTATION DIRECTION 540 oper...

Page 5: ...Secure the two bushes after positioning them in contact with the operator s power take off Lock the operator If you wish to weld the securing plate to the support do the welding with the operator uni...

Page 6: ...th the door closed Cut the drive ropes to measure and assemble them with the lever and knobs see figure 12 bearing in mind that the green one must act on the lever s short arm In figure 13 the two sid...

Page 7: ...n a position enabling the manoeuvring person to have direct visual control of the door and surrounding area 6 2 CONNECTIONS OF 578D ELECTRONIC EQUIPMENT Lay the raceways according to the instructions...

Page 8: ...7 2 541 with 578D equipment Program the equipment Check the state of the equipment inputs and verify if all safety devices are correctly connected the relevant LEDs must be lighted Run a few complete...

Page 9: ...when opening is commanded the equipment activates the electric motor which drives the door to opening position to permit access In dead man systems the commandpush buttonmustbekeptpressedforthewholed...

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