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T

HE

 400 O

PERATOR

 

G

ENERAL

 C

HARACTERISTICS

 

 

The FAAC 400 Operator is an automatic gate operator 

for a swinging gate leaf. It can accommodate a gate leaf 

of  up  to  2000  lb  (900  kg)  and  up  to  20  ft  (6  m)  in 

length. 

 

 The self-contained 400 Operator is an electro-hydraulic 

unit  consisting  of  an  electric  motor,  a  pump,  a  valve 

assembly, and a hydraulic cylinder, all housed in an 

anodized aluminum oil reservoir. 

 

 The 400 Operator can be used to swing the gate leaf 

inward or outward. Most versions provide hydraulic 

locking in at least one position, either opened or closed, 

depending on how it was ordered. 

 

 The hydraulic lock is a service device rather than a 

security device. Additional, external locks are 

recommended under the following conditions: 

 

  You are installing the Model 400 SB 

  The length of the gate leaf is 12 ft or more 

  The installation requires tight security 

  The site is subject to vandalism 

  The site is subject to strong or very gusty wind 

  You are installing a solid face gate 

 

For gates with two leaves, two operators are installed, 

one on each leaf, and both are wired to one control 

panel. In such two-operator gate installations, one leaf 

can be programmed to open/ close slightly later than 

the other leaf to accommodate overlapping gate 

designs. 

 For its protection, the single-phase, bidirectional motor 

shuts off automatically if its operating temperature 

reaches 212 deg F (100 deg C). Also for the protection 

and proper operation of the 400 Operator, each gate 

leaf on which it is installed must have a fixed positive 

stop in both the opened and closed positions. 

 

 The 400 Operator also includes a key-operated Manual 

Release mechanism and two bypass valves that 

pre

­

cisely control the force applied to the gate leaf 

through the 400 Operator. 

 

 The Manual Release mechanism is a key-operated 

device that disengages (or engages) the hydraulic 

system of the 400 Operator. When the hydraulic system 

is disengaged, you can open and close the gate leaf by 

hand. Such manual operation of the gate is necessary 

during installation and useful during power failures. The 

two bypass valves are located beneath the locking cap. 

You need to adjust the bypass valves to meet the safety 

standards of FAAC International, Inc. The standards 

state that the gate leaf should stop if it encounters a 

force of more than 33 lb (15 kg). 

 

 Additional reversing devices (such as inductive loops 

and photocells) should be installed to provide more 

complete protection for people and property. 

 

 The electronic control panel is a microprocessor-based 

controller that accepts a wide range of product 

accessories and reversing devices, thus allowing for 

flexible gate system design. 

Page 6 

November, 2003 

400 Operator And  

455 D Control Panel Installation Manual  

P

REPARING

 

THE

 G

ATE

 

 

Before installing the 400 Operator, you need to prepare 

the gate itself for the operator. Be sure to do the 

following things: 

 

1.  Make sure that the gate is plumb.  

2.  Make sure that the gate moves smoothly on its 

hinges without excessive friction by swinging 

it open and closed by hand. Lubricate all the 

gates’ moving parts. 

3.  Provide positive stops for the gate leaves in 

the fully open and fully closed positions (see 

Figure 2). 

I

NSTALLATION

 I

NSTRUCTIONS

 

Installing the 400 Operator involves preparing the gate, 

installing the operator(s), installing the control panel, 

and fine-tuning the pressure adjustments on the 

operator(s). 

 

Note: The following installation instructions 

assume you are fully capable of installing an 

operator. This manual does not instruct you in 

designing a gate, installing a gate, or basic 

electrical wiring. The installation tasks discussed in 

this manual are tasks particular to the 400 

Operator. 

 

Summary of Contents for 400

Page 1: ... 455 D Control Panel General Description 14 Installing the 455 D Control Panel 14 Connect the Main Power Supply 14 Connect the Operator to the Control Panel 15 Check the Motor s Direction of Rotation 15 Connect Other Devices 16 Set Other Operating Controls 18 Programming 20 Learning of Operating Times 22 Learning of Normal Times 22 Learning Times with Gatecoder 22 Automated Systems Test 23 Logic T...

Page 2: ...ions before the automatic operator is installed 4 An automatic operator should be installed on the inside of the property fence line Do not install the operator on the public side of the property fence line 5 Pedestrians should not use a vehicular gate system Prevent such inappropriate use by installing separate gates for pedestrians 6 Exposed reachable pinch points on a gate are potentially hazar...

Page 3: ...improper and therefore dangerous 2 When using any electrical equipment observe some fundamental rules Do not touch the equipment with damp or humid hands or feet Do not install or operate the equipment with bare feet Do not allow small children or incapable persons to use the equipment 3 If a gate system component malfunctions turn off the main power before making any attempt to repair it 4 Do not...

Page 4: ...pened and or closed Operator dimensions l w h in cm 40 X 3 5 16 X 3 5 16 102 X 8 5 X 8 5 47 1 2 X 3 5 16 X 3 5 16 121 X 3 X 8 5 Operator weight lb kg 19 8 6 Power voltage required VAC7 115 VAC 10 60 Hz or 230 VAC 6 or 10 60 Hz Amp Draw 115V 1 5 Amps 230V 1 Amp Type of oil Lubrication Engineers MONOLEC 6105 Oil quantity qt l 2 1 3 2 2 2 7 8 2 7 1 The operator requires external locks 2 Locks in the ...

Page 5: ...cluded see Figure 1 If you have ordered a kit a pair of operators you will have twice the quantity of parts listed below except where noted and you will also have a radio receiver and two transmitters 1 400 Operator 1 each 2 Protective Cover 1 each 3 Protective Cover Tie Rods 2 each 4 Protective Cover End Cap 1 each 5 Rear Mounting Bracket 1 each 6 Rear Mounting Plate optional 1 each 7 Short Brass...

Page 6: ...gh the 400 Operator The Manual Release mechanism is a key operated device that disengages or engages the hydraulic system of the 400 Operator When the hydraulic system is disengaged you can open and close the gate leaf by hand Such manual operation of the gate is necessary during installation and useful during power failures The two bypass valves are located beneath the locking cap You need to adj...

Page 7: ...ng steps 1 Attach the rear mounting bracket 2 Attach the mounting hardware 3 Attach the front mounting bracket 4 Attach the operator to the gate 5 Adjust the operator pressure ATTACH THE REAR MOUNTING BRACKET Attach the rear mounting bracket according to the dimensions in Figure 4 WARNING You must achieve the A and B dimensions as specified in Figure 4 Modification of the rear bracket may be neces...

Page 8: ...mately 6mm Note Be sure that the operator is level and that the gate is against the close positive stop Hold the front mounting bracket flush against the gate Mark the location of the front mounting bracket Remove the operator from the gate Remove the front mounting bracket from the swivel joint Note Clamping the front mounting bracket at the marked location before checking the swing as instructed...

Page 9: ...ARNING The piston should not bottom out in either direction Doing so will seriously damage the operator Be sure that the gate reaches the positive stop before the piston bottoms out Adjust the swivel joint if necessary After checking the swing of the gate secure all nuts and bolts including the jam nut on the swivel joint Once the operator is secure attach the protective cover to the front flange ...

Page 10: ...cate the control panel in the most convenient position possible considering the movement of the gate Figure 7 shows a basic layout for a two leaf gate with the 400 Operator Installing the control panel consists of the following general steps Connecting the main power to the control panel Connecting the activating device Connecting the operator to the control panel Checking the direction of the mot...

Page 11: ...w the 400 operator should bleed itself Running the operator should remove any air from the system If the operator runs smooth throughout the swing no attempt to further bleed the unit is necessary If the operator runs erratic perform 10 bleeding operations One bleeding operation consists of automatically opening and closing the gate and then pausing for two minutes The 2 min pause allows the air b...

Page 12: ...Page 12 November 2003 400 Operator And 455 D Control Panel Installation Manual EXPLODED VIEW 400 CBAC ...

Page 13: ... 2 36 7039025 Washer Swivel 1 37 702201 Swivel Jam Nut 10mm 1 38 7073025 Swivel Joint 1 39 N A Star Washer 5mm 2 POS PART NO DESCRIPTION QTY 40 7119405 Protective Cover End Cap Plug 2 41 7019195 Tie Rod Protective Cover 2 42 4170015 Protective Cover End Cap 1 43 7272105 Protective Cover 1 44 7220355 Front Mounting Bracket 1 45 7090010015 O Ring 3 101 7090010015 O Ring 5 102 7049135 Valve Retainer ...

Page 14: ...ical codes The installer should refer to the installation manual for a given operator for more information NOTE An installation is U L compliant only when you install the FAAC operators according to the UL325 standards INSTALLING THE 455 D CONTROL PANEL Locate the control panel in the most convenient position possible considering the movement of the gate Installing the control panel consists of th...

Page 15: ...leaf gate design be sure to connect its operator to Motor 1 In order to wire motor 2 in a bi parting system connect the white wire to terminal 4 on the J4 terminal strip the black wire to 5 the red wire to 6 Wire each leg of the capacitor supplied to terminals 5 6 CHECK THE MOTOR S DIRECTION OF ROTATION WARNING The pressure valves are not preset at the factory and may operate a gate leaf with enou...

Page 16: ...main power and send an activating signal to the operator The gate leaf or leaves should open If a gate leaf closes then you need to turn off the main power and reverse the connection of the red and black wires on terminal block J4 for the operator controlling that leaf Then you need to recheck the rotation direction again After having completed your test of the motor s direction of rotation replac...

Page 17: ...the respective terminals OP_A and OP_B Partial Opening should illuminate only when an activating signal is sent for 2 and 1 gate leaves respectively STOP should be illuminated except when the stop button is pressed FSWOP and FSWCL should be illuminated except when the reversing Figure 3 Wiring detail a inside the junction box and b from the junction box or operator to the high voltage terminal str...

Page 18: ...the delayed leaf closes at the end of the closing time Page 18 November 2003 400 Operator And 455 D Control Panel Installation Manual opening and closing respectively are triggered Use the LEDs and the next table to determine if the accessory devices you have installed are operating properly Electric Locks An electric lock can be wired to the 455 D in terminals 18 and 21 12Vac pulsed provided If a...

Page 19: ... 17 Additional Reversing Devices TX RX 1 2 1 2 3 4 5 19 17 12 19 17 Additional Reversing Devices TX RX 1 2 19 12 17 15 Additional Reversing Devices 8 7 Saf ety Loop Detector f or closing 1 2 3 4 5 RX 19 17 12 14 17 TX 1 2 8 7 LOOP DETECTOR FAAC Saf ety Series Wiring FAAC FAAC PHOTO BEAMS FAAC FAAC 1 2 Page 19 November 2003 400 Operator And 455 D Control Panel Installation Manual NO Normally Open N...

Page 20: ... the value that can be modified with keys and When you reach the last function press the F key to exit the program and the display resumes showing the status of the inputs The table on page 9 shows the sequence of functions accessible in ADVANCED PROGRAMMING Display Function Default OPERATING LOGICS A Automatic Timer to Close E Semi Automatic S Security EP Semi Automatic Step by Step B Manned Puls...

Page 21: ...ons as a standard indicator light lighted at opening and pause flashing at closing and off when gate closed Different figures correspond to timed activation of the output which can be used via a relay to power a courtesy lamp Time can be adjusted from 0 to 59s in 1s increments and from 1 0 to 4 1 min in 10s steps 0 Standard Indicator Light From 1 to 4 1 Timed Output CLOSING PHOTOCELLS REVERSE AT R...

Page 22: ...e leaves begin the opening movement The movement stops automatically when the opening positive stop is reached and the display stops flashing LEARNING OF OPERATING TIMES WARNING During the learning procedure the safety devices are disabled Therefore any and all traffic must be avoided in the path of the gate leaf s NOTE Programming must start with the gate s in the closed position Opening closing ...

Page 23: ...he gate operator reaches its positive stop the operator will automatically shut off An open command must be given to start closing gate operator 2 When gate operator 2 reaches the position that you want it to slow down an open command must be given to start the slow down phase When the gate operator reaches its positive stop the operator will automatically shut off An open command must be given to...

Page 24: ...ng Reversing Device s Warning Light Closed Opens both leaves and closes them after pause time Opens single leaf connected to Motor 1 and closes it after pause time No effect No effect No effect Off Opening Closes both leaves Closes leaf Stops Stops gate closes when reversing de vice no longer trig gered No effect On Opened Closes both leaves Closes leaf Stops No effect Gate remains open until reve...

Page 25: ...pens single leaf connected to Motor 1 No effect opening is in hibited No effect opening is inhibited No effect opening is inhibited Off Opening Stops Stops Stops Stops gate closes when reversing device no longer trig gered No effect On Opened Closes both leaves Closes leaf Stops No effect No effect opening is inhibited On Closing Stops Stops Stops No effect opening is inhibited Depends on DIP swit...

Page 26: ...otential of traffic getting backed up This distance is affected by the size of the gate how often it is used and how fast the gate operates The operator you choose to install on your gate must be designed for the type and size of your gate and for the frequency with which you use the operator Your gate must be properly installed and must work freely in both directions before the automatic operator...

Page 27: ...k your reversing devices If no reversing devices are installed make sure a circuit is installed between appropriate terminals PROBLEM THE GATE DOES NOT FULLY OPEN OR CLOSE SOLUTION Increase the bypass pressure s to see if the hydraulic system needs more pressure Check the operator s open close time selection You should set a time that is just longer than the rated speed of your model of operator F...

Page 28: ...s or has been subject to misuse negligence or accident or has not been operated in accordance with FAAC International Inc s or FAAC S p A s instructions or has been operated under conditions more severe than or otherwise exceeding those set forth in the specifications for such product s Neither FAAC S p A or FAAC International Inc shall be liable for any loss or damage whatsoever resulting directl...

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