eZip 300 Series Scooter Owner'S Manual Download | Manualshive

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www.CurrieTech.com

Currie Technologies

®

Photo B

Photo A

Photo C

Photo D

REAR WHEEL & DRIvE ASSEMbLY
REMOvAL

300, 4.0 AND 400
SERIES SCOOTERS

Turn the power switch to the

1.

“OFF” position.
Remove seat tube from the

2.

frame.
Remove both the deck and rear

3.

fender from the frame.
Remove chain guard. (Ref Pho-

4.

tos A, B)
Disconnect the brake cable

5.

from the band brake actuator
arm by removing the 10mm nut
and washer (Ref Photo C) from
the cable pinch bolt. The brake
cable has an end cap which will
keep the pinch bolt and spring
from coming completely off the
cable. Do not remove it.
Remove the band brake fixing

6.

bolt using a 4mm hex key
wrench (or Phillips screwdriver)
and an 8mm wrench (Ref Photo
D). This bolt also holds the rear
cable hanger in place.

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Summary of Contents for 300 Series Scooter

Page 1: ......

Page 2: ...rieTech com IMPORTANT Activate your warranty by registering your new Currie Technologies product within 10 days of purchase by visiting our website at www CurrieTech com Retain this manual along with...

Page 3: ...15 mph 24 km h Max Range 7 miles 11 km 7 miles 11 km 8 miles 13 km Battery 24V 10Ah SLA 24V 10Ah SLA 24V 10Ah SLA Charging time 6 8 hours 6 8 hours 6 8 hours 500CD Series Scooter 650CD Series Scooter...

Page 4: ...ct at a speed which is too fast for your skills Always drive at low speed on dusty surfaces This product is not intended designed or licensed for roadway use This product is intended for use outdoors...

Page 5: ...y claims Adults must assist children in the initial adjustment procedures to unfold scooter adjust handlebar and steering to height and finally to fold scooter Check and secure all fasteners before ev...

Page 6: ...t excessive speed as this could increase the risk of injury Do not ride with headphones They mask traffic sounds and emergency vehicle sirens distract you from concentrating on what is going on around...

Page 7: ...ery size at least every 30 days Plug the charger into the scooter then plug the charger into the wall 3 outlet Do not charge your battery for more than 24 hours at one time 5 minute sleep mode Scooter...

Page 8: ...and 4 close the quick release lever The brake s come pre assembled from the factory some scooters 5 have one brake while others have two brakes However you need to check to make sure it is connected...

Page 9: ...the starting position when you release it If the throttle does not work properly DO NOT RIDE THE SCOOTER Call Customer Service at 1 800 377 4532 for further assistance Check tire pressure and inflate...

Page 10: ...locking the handlebar in place Additionally be careful not to pinch or crimp the brake and throttle cables in the hinge whenever you fold the stem hinge Photo B Open the stem quick release 2 QR lever...

Page 11: ...o 3 access the steerer bolt 6mm Allen Bolt or 13mm Hex Bolt 4 Loosely tighten the steerer bolt The stem is held in position with the expander bolt and wedge Slide the QR retention pin 5 silver sideway...

Page 12: ...otate the stem QR lever 6 forward into of the upper plate Ref Photo A Close the stem QR lever Ref Photo B being sure the QR retention pin silver is fully engaged with the upper plate Install the handl...

Page 13: ...nd wedge 10 Repeat steps 5 and 6 to once again secure the folding stem Be sure the QR retention pin silver is fully engaged with the upper plate WARNING If you are unable to lock the handlebar folding...

Page 14: ...ing the QR lever Ref Photo C The lever should be tight in its closed position and un able to vibrate loose If the QR lever was too loose initially you will need to tighten the nut a 1 4 turn at a time...

Page 15: ...in the OFF position Ref Photo A Rotate open the charger port 2 cover Ref Photo B Insert the Battery Charger s 3 XLR Male plug into the Char ger Port Ref Photo C Plug the Battery Charger s AC 4 plug i...

Page 16: ...ing the D ring deck retention screw then lifting the deck off Ref Photo A Remove the battery pack out of 3 the scooter s battery tray Ref Photo B Disconnect the battery power 4 pack connector cut zip...

Page 17: ...OFF after each use via the On Off power switch SLA Sealed Lead Acid Battery Conditioning SLA batteries should always be fully charged charge time of 6 10 hours depending on amperage of battery before...

Page 18: ...ate or come to a complete stop release the throttle and allow it to return automatically to its original position Then squeeze the brake lever s to activate the brake s Remember to release the throttl...

Page 19: ...the voltage of the battery pack The voltage of the battery pack will rise when no load is on the motor The best indication of how much battery life is remaining is to check the throttle LED s after re...

Page 20: ...ce technician If or when it needs service take your scooter to your local bicycle dealer or to the retailer who sold you the scooter Improper adjustment of your brake s can cause poor braking and lead...

Page 21: ...units doing so may result in electric shock or injury and will render them inoperable For answers to service questions regarding the Electro Drive drive train please contact your local dealer or call...

Page 22: ...cle mechanic 300 4 0 and 400 series scooters Adjusting the chain tension is per formed by moving the rear wheel back and forth in the frame Loosen the rear axle nuts us 1 ing a 15mm wrench but do not...

Page 23: ...kwise to loosen the chain to adjust the chain Please note that a slight ro tation of the motor will dramatically effect the chain tension When proper chain tension of 3 5 6mm about 1 4 of up and down...

Page 24: ...V Brake if your 1 scooter was so equipped Ref Photo A by removing the brake noodle silver tube from the brake arm Loosen the axle nuts Ref 2 Photo B Remove the safety washers 3 from the dropouts Ref...

Page 25: ...e Remove chain guard Ref Pho 4 tos A B Disconnect the brake cable 5 from the band brake actuator arm by removing the 10mm nut and washer Ref Photo C from the cable pinch bolt The brake cable has an en...

Page 26: ...ng with 10 sprocket chain band brake assembly and the rear half of the chain guard can now be removed from the rear of the frame Rear Wheel Drive Assembly Removal 500CD 650CD 750CD and 900CD series sc...

Page 27: ...ttery tray Loosen and remove both axle 7 nuts with a 15mm wrench Ref Photo B Loosen and remove the two 8 5mm motor plate fixing bolts Ref Photo C D The rear wheel with the sprock 9 et chain and motor...

Page 28: ...eel Do so by squeezing both of the brake arms together and unhooking the brake noodle Place the front wheel into the 1 forks being sure the axle is fully seated into the dropouts Install the safety wa...

Page 29: ...nger by inserting the 4mm Allen bolt through the frame Mount the band brake arm on the bolt first then the rear cable hanger Hold the nut using an 8mm wrench and tighten the bolt with a 4mm Allen key...

Page 30: ...Install the rear wheel large sprocket and motor plate assembly into 2 the dropouts Install the kickstand onto the left side axle 3 Install retention washers both sides of the axle and 4 loosely secure...

Page 31: ...ire and tube Ref Photo C Remove tube from tire 6 Slightly inflate the tube in order 7 to inspect for leaks or punc tures Patch or replace the tube as necessary Carefully check the inside of 8 the tire...

Page 32: ...ly Front and Rear Wheel 500CD 650CD 750CD and 900CD series scooters Do not use a flat screwdriver or other sharp metal tool to remove the tire from the rim as this may cause damage to the rim inner tu...

Page 33: ...rim 8 Push by hand only one side of the tire and tube all the way over and 9 onto the rim With a bicycle tire lever seat the other side of the tire onto the rim Be 10 sure not the pinch tube puncture...

Page 34: ...What is the weight limit of my scooter Maximum rider weight is 180 lbs 82 kg for the 300 and 4 0 series scoot ers 240 lbs 109 kg for the 400 and 500CD series scooters and 260 lbs 118 kg for the 650CD...

Page 35: ...lied with the scooter Note Charge time is based on new batteries charged with a standard charger Where can I purchase additional or replacement parts if needed such as batteries wheels or a faster cha...

Page 36: ...use of improper charger improper maintenance improper storage or other such misuse or normal wear Warranties are limited to repair and or replacement of scooters and or parts judged by Currie Technol...

Page 37: ...and or component thereof or to pay the owner of such a product an amount equal to the original purchase price of such product The original owner shall pay for all costs of labor associated with any w...

Page 38: ...sure brake control lever s are not binding and the clamps are tightly secured to the handlebar Squeeze the brake lever s to make sure that it does not bottom out on the handle bar and the brake s hold...

Page 39: ...______ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _______...

Page 40: ......

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