F. Assemble the Front Cowl ( Fig. F.)
F.1. Secure the right and left front fillers to the front cowl
using
5/16”
x
3/4”
carriage bolts, plastic washers, flat washers,
and nylon locknuts.
F.2. Install
1”
bulb rubber onto the inside edge of front cowl
assembly. The
1”
bulb rubber should begin and end on the
bottom inside edge of front fillers as shown
(Fig. F.2.)
. Trim
any extra
1”
bulb rubber.
G. Install Front Cowl (Fig. G.)
G.1. Position front cowl assembly by aligning holes in front cowl
with the holes in the mounting tabs on the side frames. Install
using
5/16”
x
3/4”
carriage bolts, flat washers, and nylon
locknuts through the horizontal flange of the front cowl and
side frame.
G.2. Align the edges of the front cowl assembly with the outside
edges of the side frames and fasten in place using
5/16”
x
3/4”
carriage bolts, flat washers, and nylon locknuts.
H.
Install Windshield Support (Fig. H)
H.1. Align the holes in the windshield support with the holes in the
mounting tabs on the side frames and install
5/16”
x
3/4”
carriage bolts, plastic washers, flat washers, and nylon
locknuts as shown.
(Fig. H.1.) See following note.
NOTE
•
Hardware will be installed in the top holes of the windshield
support during roof installation.
•
The purpose of the plastic washers installed underneath
the carriage bolt heads directly against the cab exterior is
to provide a weather seal. Do not over tighten this hardware,
which could damage the plastic washers.
I. Install Windshield (Fig. I)
I.1. With an assistant holding the windshield in place, secure the
windshield hinges to the windshield support with phillips head
machine screws, hinge spacers, flat washers, and nylon lock
-
nuts. Do not tighten hardware at this time.
(Fig.I.1.)
I.2. To install windshield bottom latches into the cowl brackets,
open windshield slightly. Grasp and squeeze the spring
-
loaded
tabs and cradle latches in cowl brackets, aligning tab bosses
with their respective mounting holes.
(Fig. I.2.)
I.3. To close, grasp the windshield bottom edge and lift slightly
while pushing closed. Fully close latches. Align sides of wind
-
shield with side frames and tighten hinges.
See note.
NOTE
•
Do not over tighten and break hinge spacers.
1”
Bulb
Rubber
Front Fillers
Windshield
Cowl
(Fig. F.)
(Fig. G.)
F.2.
(Fig. H.1.)
(Fig. I.1.)
(Fig. I.2.)
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