EZ-GO 72684G01 Installation Instructions Manual Download Page 7

DESIGN CONCEPT

 

 

Curtis Cabs feature an assembly of parts designed for your vehicle which require 

 

adjustment and alignment of components to accommodate vehicle variations and 

 

provide proper weather protection. For accurate installation, proper operation, and 

years of satisfaction, please read and understand the installation instructions.

 

 

From all of us at Curtis, we thank you for choosing our product.

 

 

 

CAB INSTALLATION

 

BEFORE YOU START

 

HELPFUL REMINDERS:

 

            A. Leave all bolts loose for later adjustment unless otherwise specified.

 

            B. Read and understand all instructions before beginning.

 

            C. Plastic washers have been supplied to provide a weather seal around

 

                all exterior fasteners. The plastic washer should be installed under each

 

                bolt head directly against the outside cab surface. Care should be taken

 

                not to over tighten the fasteners and damage the plastic washer.

 

                Also use metal washers as required.

 

           D. Apply a clear silicone sealant to seal any minor gaps that may occur due 

 

                to vehicle variances. For example, windshield to the roof corners.

 

 

TOOLS REQUIRED:

 

           

  A. Set of std. and metric sockets and wrenches

 

             B. Flat head screw driver

 

             C. Utility knife or snips

 

             D. Tape measure

 

             E. Phillips head screw driver

 

             F. Level

 

            G. Prod bar

 

            H. Drill & 

3/16” 

drill bit

 

             I. Carpenters square

 

            J. Clear silicone sealant

 

 

  This Curtis Cab is designed and 

 

  manufactured for use only as reasonable

 

weather protection. This cab is not appli-

cable, nor should the cab be considered as protection 

against roll over,

 

collision or other accidents that may result. This cabs is

 

NOT a R.O.P.S.

 

cab. 

Extreme

 care should be taken when

 

operating and by qualified, experienced operators only

.

 

 

 

Exposure to Carbon Monoxide can

 

Cause illness, serious injury or death.

 

Never operate vehicle if suspicious of Carbon Monoxide.

 

Inspect exhaust system for leaks monthly. Leaks can result

 

from loose connections, corrosion, cracks or other damage

 

to the exhaust manifold. If leaks are found, repair or replace

 

exhaust system. Do not use vehicle until repair or replace

ment is complete.

 

  driver and passenger.

  exceed the vehicles rated capacity including

  from the vehicles rated capacity and never

  brochures. Deduct the accessories total weight

  Curtis accessory weights are listed in product

  add additional weight to the base vehicle. All

  Curtis Cabs, blades and general accessories

ADDED

WEIGHT

Section 2 of 2 

(for vehicles manufactured before 8/1/2003).

 

(for vehicles manufactured after 8/1/2003, see section 1 of 2

 

which starts on page 2 of these instructions.)

 

page 7 of 11

 

Summary of Contents for 72684G01

Page 1: ...d operators only Exposure to Carbon Monoxide can Cause illness serious injury or death Never operate vehicle if suspicious of Carbon Monoxide Inspect exhaust system for leaks monthly Leaks can result...

Page 2: ...e measure E Phillips head screw driver F Level G Prod bar H Drill 3 16 drill bit I Carpenter s square J Clear silicone sealant K 3 16 Allen Wrench This Curtis Cab is designed and manufactured for use...

Page 3: ...ick and save door and hinge for later reinstallation Discard the bolts and locknuts if using rivets to reinstall access door ref remove the four bolts shown in figure A 6 gas models MPT IND 1200 only...

Page 4: ...wl Fig F F 1 Secure the right and left front fillers to the front cowl using 5 16 x 3 4 carriage bolts plastic washers flat washers and nylon locknuts F 2 Install 1 bulb rubber onto the inside edge of...

Page 5: ...s and tighten hinges HINGES ARE PLASTIC COMPONENTS DO NOT OVER TIGHTEN TORQUE TO 7 FT LBS MAX J Install Rear Window Fig J J 1 Peel the protective film off the rear window J 2 Position the window and s...

Page 6: ...as well as the cover plate which is attached to the seat wrap panel 1 Remove remote intake hose from vehicle 2 Drill out rivets holding air intake to seat wrap panel 3 Install air intake cover plate f...

Page 7: ...ps D Tape measure E Phillips head screw driver F Level G Prod bar H Drill 3 16 drill bit I Carpenters square J Clear silicone sealant This Curtis Cab is designed and manufactured for use only as reaso...

Page 8: ...le in the plastic deck On all models except for the 800 model bolt tab of rear mount to tab under plastic deck and bolt horizontal flange to side frames using 5 16 x 3 4 carriage bolts flat washers an...

Page 9: ...washers flat washers and nylon locknuts as shown Fig H 1 See following note NOTE Hardware will be installed in the top holes of the windshield support during roof installation The purpose of the plas...

Page 10: ...cknuts as shown Fig J 4 J 5 Tighten all rear window hardware as shown Fig J 5 K Install Roof Fig K K 1 With the aid of an assistant position the roof on the top of the side frames K 2 Install the 5 16...

Page 11: ...CAB PARTS LIST ROOF 1 CT 01 QTY P N 1 CT1 03 SEAL INSIDE QTY P N 1 2 WEATHER 1 9PH005 UNITIZED FRAME HINGE KIT RH 1 9PH006 UNITIZED FRAME HINGE KIT LH 1 9WL01 POP OUT WINDSHIELD LATCH KIT SINGLE 1 9P...

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