EZ-GO 72684G01 Installation Instructions Manual Download Page 3

 

A.      Vehicle Preparation (Figures A.1, A.4, and A.6)

 

 

A.1    Lift the dump bed. See fig. A.1.

 

A.2    Remove seat back and save bolts and washers for later re

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          installation in step E.8.

 

A.3    Remove the metal seat back supports from the seat back sup

          port plate. Save hardware for re

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installation in step E.7.

 

A.4    Install a 

5/16” 

flanged nut onto the threaded shaft of each of 

 

          the two rubber bed bumpers (with the flanged side of the nut 

 

         facing away from the bonded rubber bumper end). Per fig

         ure A.4, install bed bumpers in bottom of dump bed as shown. 

 

         Set bed bumpers to appropriate height. Adjust height of bed 

 

         bumpers as needed to ensure proper bed latching.

 

A.5    Remove the two bolts holding the wear plate to the floor board 

 

         on each side. Discard this hardware.

 

A.6    Remove access door and hinge for oil dip stick and save door 

 

         and hinge for later reinstallation. Discard the bolts and locknuts 

 

         if using rivets to reinstall access door. (ref.: remove the four 

 

         bolts shown in figure A.6) (gas models MPT/IND 1200 only).

 

 

B.      Position Side Frames (Fig. B.)

 

 

B.1   With the aid of an assistant, install the side frames to the 

 

         existing holes in the vehicle floor (ref.: step A.5). Use 

1/4”

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20 

 

         1

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1/4” 

bolts, flat washers under bolt heads only, and nylon 

 

         locknuts. 

 

 

C.      Install Rear Brace (Fig. C.)

 

 

C.1   Align the holes in the rear brace with the holes in the 

 

         mounting tabs on the side frames and install 

5/16” 

3/4”

 

         carriage bolts, flat washers, and nylon locknuts through the

 

         rear

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facing holes only.

 

 

D.      Installing Rear Mounts (Fig. D.)

 

 

D.1    Bolt the horizontal flange of each rear mount to each of the 

 

          side frames using one 

5/16” 

3/4” 

carriage bolt, flat washer, 

 

          and nylon locknut as shown.

 

 

 

page 3 of 11

 

Fig. A.1

 

Fig. B.

 

Fig. C.

 

5/16” 

bolt

 

horizontal 

flange

 

Fig. D.

 

vertical

 

flange

 

side

 

frame

 

4 bolts

 

Fig. A.6

 

rubber bumper

 

Fig. A.4

 

rear brace

 

side frame

 

Summary of Contents for 72684G01

Page 1: ...d operators only Exposure to Carbon Monoxide can Cause illness serious injury or death Never operate vehicle if suspicious of Carbon Monoxide Inspect exhaust system for leaks monthly Leaks can result...

Page 2: ...e measure E Phillips head screw driver F Level G Prod bar H Drill 3 16 drill bit I Carpenter s square J Clear silicone sealant K 3 16 Allen Wrench This Curtis Cab is designed and manufactured for use...

Page 3: ...ick and save door and hinge for later reinstallation Discard the bolts and locknuts if using rivets to reinstall access door ref remove the four bolts shown in figure A 6 gas models MPT IND 1200 only...

Page 4: ...wl Fig F F 1 Secure the right and left front fillers to the front cowl using 5 16 x 3 4 carriage bolts plastic washers flat washers and nylon locknuts F 2 Install 1 bulb rubber onto the inside edge of...

Page 5: ...s and tighten hinges HINGES ARE PLASTIC COMPONENTS DO NOT OVER TIGHTEN TORQUE TO 7 FT LBS MAX J Install Rear Window Fig J J 1 Peel the protective film off the rear window J 2 Position the window and s...

Page 6: ...as well as the cover plate which is attached to the seat wrap panel 1 Remove remote intake hose from vehicle 2 Drill out rivets holding air intake to seat wrap panel 3 Install air intake cover plate f...

Page 7: ...ps D Tape measure E Phillips head screw driver F Level G Prod bar H Drill 3 16 drill bit I Carpenters square J Clear silicone sealant This Curtis Cab is designed and manufactured for use only as reaso...

Page 8: ...le in the plastic deck On all models except for the 800 model bolt tab of rear mount to tab under plastic deck and bolt horizontal flange to side frames using 5 16 x 3 4 carriage bolts flat washers an...

Page 9: ...washers flat washers and nylon locknuts as shown Fig H 1 See following note NOTE Hardware will be installed in the top holes of the windshield support during roof installation The purpose of the plas...

Page 10: ...cknuts as shown Fig J 4 J 5 Tighten all rear window hardware as shown Fig J 5 K Install Roof Fig K K 1 With the aid of an assistant position the roof on the top of the side frames K 2 Install the 5 16...

Page 11: ...CAB PARTS LIST ROOF 1 CT 01 QTY P N 1 CT1 03 SEAL INSIDE QTY P N 1 2 WEATHER 1 9PH005 UNITIZED FRAME HINGE KIT RH 1 9PH006 UNITIZED FRAME HINGE KIT LH 1 9WL01 POP OUT WINDSHIELD LATCH KIT SINGLE 1 9P...

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