Extraflame TERMOPELLET TP30 User Manual Download Page 40

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Manuale utente TP30

REV 008 11.03.2009

EXTRAFLAME S.p.A.

Via Dell’Artigianato, 10

36030 MONTECCHIO PRECALCINO

Vicenza - ITALY

Tel. 0445/865911
Fax 0445/865912

http://www.lanordica-extraflame.com

E-mail: [email protected]

This document is available at

www.extraflame.it/support

PELLET AND WOOD BOILERS

Extrafl ame reserves the right to vary the features and data given in this document at any time without

forewarning, in order to improve its products.

This manual, therefore, cannot be considered as a contract for third parties.

004205116 - ENGLISH

Summary of Contents for TERMOPELLET TP30

Page 1: ...TERMOPELLET TP30 Read the instructions carefully before installation use and maintenance The instruction book is an integral part of the product User manual PELLET BOILERS ...

Page 2: ...2 ...

Page 3: ...ou should have problems using your new boiler AUTHORISED SPECIALIST COMPANY __________________________________________________________________ Mr ________________________________________________________________________ STREET NAME __________________________________________N __________________ POST CODE _____ TOWN CITY _________________ COUNTY ______________________ TELEPHONE ______________________...

Page 4: ...4 ...

Page 5: ...Chapter 7 VARIOUS BOILER FUNCTIONS 24 CHECK UP 24 PUMPS ANTI FREEZE CYCLE 24 PLANT ANTI FREEZE CYCLE 24 SAFETY AREA 1 24 ANTIBACTER CYCLE 24 Chapter 8 SAFETY DEVICES 25 FLUE EXHAUST BREAKAGE 25 PELLET FEED MOTOR BREAKAGE 25 NO IGNITION 25 TEMPORARY POWER CUT 25 ELECTRIC SAFETY 25 PELLET TEMPERATURE SAFETY DEVICE 25 PELLET PIPE THERMAL SAFETY 25 MECHANICAL SAFETY WITH FIRE CUT ROTARY VALVE 25 DOOR ...

Page 6: ...6 Chapter 9 BOILER CLEANING 29 DAILY CLEANING 29 TWO MONTHLY CLEANING 30 WEEKLY CLEANING 30 Chapter 10 BOILER DISPLAY TABLES 31 Chapter 11 WARRANTY 37 ...

Page 7: ... installed product It is necessary to bear in mind all laws and national regional provincial and town council normatives present in the country the appliance has been installed ExtraflameS p A cannot be held responsible for the failure to comply with such precautions Before installation wash the pipes of the system well in order to remove any residues that could compromise the correct functioning ...

Page 8: ...s are indispensable for correct combustion Do not leave the packaging elements within reach of children or unassisted disabled persons The hearth door must always be closed during normal functioning of the product Avoid direct contact with parts of the appliance that tend to heat up during functioning Check for the presence of any obstructions before switching the appliance on following a prolonge...

Page 9: ...6 x 847 Pellet tank external dimensions mm HxLxP 1351 x 618 x 720 Boiler with pellet tank external dimensions mm HxLxP 1438 x 1320 x 847 Loading hatch dimensions mm 580 x 660 Empty boiler weight kg 415 Empty pellet tank weight kg 100 Boiler water volume l 65 Pellet tank capacity l kg 260 180 Smoke exhaust diameter mm 130 Maximum electric power absorbed in the pellet ignition phase W 800 Thermal sa...

Page 10: ...TECHNICAL FEATURES 10 Chapter 2 figure 2 1 ...

Page 11: ...ntake with control via encoder of the flue gas intake speed Pellet insertion controlled by safety fire cut rotary valve Complete management via microprocessor REFERENCE FITTINGS DIAMETER FITTINGS FUNCTION T1 1 Heating flow T2 1 Fitting blocked do not use T3 1 Fitting blocked do not use T4 1 Heating return T5 T6 3 4 D S A Safety exchanger attachments T7 1 2 Safety heat exchanger probe sump connecti...

Page 12: ... the contrary wood has 15 humidity after about 18 months ageing To guarantee combustion without problems the pellets must be kept in a dry place The diameter goes from a minimum of 5mm to a maximum of 8mm Extraflame recommends using 6mm pellet PELLET FEEDING During first product use feed the pellet inside the tank as illustrated in the figure until completely full Pellet tank 1 Open the tank lid 2...

Page 13: ... be able to develop the declared power Excess fuel D the pellet is not burnt completely continuing to build up inside the burner The boiler may excessively overheat or create blocking problems The regulation to be performed is a percentage Therefore a modification of this parameter will lead to a proportional variation of all boiler feeding speeds Controls procedure Press key 3 menu ok to access t...

Page 14: ...ction it is possible to select the desired language amongst those available ITALIANO ENGLISH FRANCAIS DEUTSCH Controls procedure Press key 3 menu ok to access the menu Press key 3 menu ok to access the USER MENU Select LANG MENU using buttons 4 and 5 and press key 3 menu ok to confirm Using buttons 4 and 5 select the desired language Press button 1 esc to confirm and escape figure 4 1 ...

Page 15: ...RAT The Extraflame boilers have the possibility to manage different external devices through the circuit board One of these devices can be a gas boiler which is defined as an auxiliary boiler AUX C HEAT It is called auxiliary as its functioning is managed by the circuit board of the biomass boiler or due to an exact choice on behalf of the user or due to a block of various nature fuel exhaustion a...

Page 16: ...of the same or set the BIOMASS C HEAT or BIOMASS AUX Controls procedure Press key 3 menu ok to access the menu Press key 3 menu ok to access the USER MENU Select C HEAT CONFIGURAT using buttons 4 and 5 and press key 3 menu ok to confirm Using buttons 4 and 5 select the desired setting Press button 1 esc to confirm and escape TRAPDOOR ACTIVATION TIME SETTING The boiler is provided with an automatic...

Page 17: ... PUFFER 3 SUMMER in this functioning mode the room thermostats relative to the heating plant radiators are always satisfied this means that the circuit board will never enable the circulation pumps zone 1 and zone 2 relative to the heating plant except for the safety functions if the temperature of the water inside the boiler exceeds 90 C the pump in zone 1 is activated in order to remove the exce...

Page 18: ... to 80 C ex If the external temperature is 10 C the temperature set automatically sets at 80 C To move on to the subsequent setting press button 5 Inthecaseofrequestbythedomestichotwaterstoragetankorthepuffer thetemperatureof the water inside the boiler can exceed the boiler set in order to satisfy the request quickly BOILER SET D allows to set the desired water temperature inside an external dome...

Page 19: ...he pellets are not fed This is because the pellet feed worm screw is empty If at the end of the first cycle the boiler has not yet developed a flame this will re start from the START phase If points 1 and 2 have been carried out correctly the moment the boiler develops the flame the 3 boiler will pass to BURNING flame settling phase before starting work Completed the start phase the boiler will pa...

Page 20: ...y the probes can be replaced with other digits D probe excluded SHORT D closed contact or short circuit OPEN D open contact or probe disconnected To escape the probe reading press any button Button 5 allows to display the state of all inputs and outputs of the electronic board This menu is reserved to the Extraflame S p A after sales assistance To escape the probe reading press any button ...

Page 21: ...om 00 00 to 23 50 3 menù ok DAYS ON 2 Consentsfor2ndswitchon offforvariousdays 4 o 5 ON OFF Monday ON OFF Sunday 3 menù ok START PROGRAM 3 Time 3rd switch on 4 o 5 OFF or from 00 00 to 23 50 3 menù ok STOP PROGRAM 3 Time 3rd switch off 4 o 5 OFF or from 00 00 to 23 50 3 menù ok DAYS ON 3 Consentsfor3rdswitchon offforvariousdays 4 o 5 ON OFF Monday ON OFF Sunday 1 esc Let s suppose that the weekly ...

Page 22: ...nd time span To confirm and continue programming press button 3 menu ok Press button 2 set to go back to the previous parameter STOP PROGRAM 2 Use buttons 4 or 5 to set 22 00 which corresponds to the switch off time of the 2nd time span To confirm and continue programming press button 3 menu ok Press button 2 set to go back to the previous parameter DAYS ON 2 Enable the 2nd time span only for Satu...

Page 23: ...Set at OFF using buttons 4 or 5 which is found before the time 00 00 in a way to disable the switch off of the 3rd time span To confirm and continue programming press button 3 menu ok Press button 2 set to go back to the previous parameter DAYS ON 3 At this point the values introduced in this parameter have no value as the ignition and switch off of the 3rd time span have been disabled Press butto...

Page 24: ... when the temperature decreases It is fundamental that the installer foresees the presence of an important heating area in the home AREA 1 in which at least one radiator is never closed ANTIBACTER CYCLE This function only activates with boiler on and allows to neutralise the bacteria of Legionnaire s disease This bacteria in the water reacts differently in relation to the water temperature Below 2...

Page 25: ...see display table ELECTRIC SAFETY The boiler is protected against strong current changes by a master fuse that is found in the rear part of the boiler 12 5 A 250V Delayed PELLET TEMPERATURE SAFETY DEVICE If there is overheating inside the tank this device blocks the pellet feed motor restoration is manual and must be performed by an authorised technician who will check the cause of the overheating...

Page 26: ...control thermostat Acoustic alarm activation thermostat Temperature indicator Pressure indicator Acoustic alarm Adjustment automatic circuit breaker switch Automatic circuit breaker switch block thermostat Circulation system Expansion system Safety dissipation system incorporated with the generator with thermal safety valve self activated whenever the appliance does not have a temperature self adj...

Page 27: ...etween the power supply unit and the valve must be free from interceptions The pressure upstream from the cooling circuit must be at least 1 5 bar MOUNTING OF HEAT DISCHARGE VALVE NOT SUPPLIED The solid fuel heat generators must be installed with safety devices determined by laws in force With this purpose the TP30 boiler has a safety heat exchanger as well as the block thermostat The safety excha...

Page 28: ...econdensation and prolongs the boiler life span Valves on the market have different calibrations Extraflame advises use of model 55 c with 1 hydraulic connections Once the valve calibration temperature is reached route 2 is opened and the boiler water goes to the system via the flow M Lack of installation of the device voids the heat exchanger warranty see WARRANTY chapter INSTALLATION AND SAFETY ...

Page 29: ... leave containers of flammable substances in the room where the boiler has been installed Do not clean the thermal control unit whilst the boiler is working At the end of every heating period it is necessary for the boiler to be inspected by professionally qualified staff in order to maintain the plant perfectly efficient An accurate maintenance is reason for savings and safety in fact the presenc...

Page 30: ... figure at the side and empty them from the accumulated ash TWO MONTHLY CLEANING Completely empty the pellet tank and using the scraper remove the residue wood shavings deposited near the rotary valve as indicated in the figure at the side For correct functioning the boiler must undergo routine maintenance by an authorised technician at least once a year figure 9 3 figure 9 4 figure 9 5 figure 9 6...

Page 31: ...en the boiler is completely cold Not used Preparation for future applications Indicates the status of zone 1 thermostat The indicator is on off when the external thermostat has to be satisfied dissatisfied If to be satisfied i e heat request activate the relative pump electro thermal control for the circulation of water The activation of this pump electro thermal control takes place also if the te...

Page 32: ...ps electro thermal controls are off Flashing dot There is a request for heat by thermostats sanitary storage pumps electro thermal controls are off as work conditions are not satisfied Dot on There is a request for heat by sanitary storage pumps electro thermal controls are on Indicates the request for heat by the puffer There are 3 possible indications Dot off There is no request for heat by the ...

Page 33: ...ion correction function This functioning cycle uses the value read by the lambda probe in order to correct imperfect combustion At the end of the correction cycle the boiler will go back to normal functioning HOFF The temperature of the water has exceeded the set threshold by more than 5 C The water has reached a temperature of 85 C Onloweringofthewatertemperature 5 belowthesetthreshold the machin...

Page 34: ...e for boiler ignition The boiler must be set in wood pellet mode From the OFF status by pressing key 1 esc this preparation phase is engaged for boiler ignition TIMER XX XXX Timer reserved to the Extraflame after sales dept Timer reserved to the Extraflame after sales dept ...

Page 35: ...e wait for complete cooling and repeat the ignition cycle If the problem persists the restoration operations must be carried out by an authorised technician HIGH WATER TEMP ALARM WATER Indicates excessive water temperature Problems with water circulation Insufficient plant pressure Presence of air in the system Check the plant pressure Bleed the air from the plant Switch off the machine wait for c...

Page 36: ...tch off the machine wait for complete cooling and repeat the ignition cycle If the problem persists the restoration operations must be carried out by an authorised technician LAMBDA BROKEN Lambda probe broken detected during C H check up Switch off the machine wait for complete cooling and repeat the ignition cycle If the problem persists the restoration operations must be carried out by an author...

Page 37: ...he Standard in force by professionally qualified staff in compliance with the normatives in force and to have checked the good functioning of the installed product Once this has been verified the After Sales Centre will supply all the information for its correct use filling in and delivering a copy of the document which certifies the warranty underwritten by the client WARRANTY CONDITIONS The warr...

Page 38: ...are excluded from the warranty Parts relating to the hearth The gaskets coverings the painted particulars chrome the handles and electric cables Masonry work The plant particulars for the production of domestic water not supplied by EXTRAFLAME S p A The heat exchanger is excluded from the warranty unless an adequate anti condensate circuit which guarantees a minimum temperature return to boiler of...

Page 39: ...er 11 RESPONSIBILITY EXTRAFLAME S p A does not grant any compensation for direct or indirect damages caused or dependant by the product LAW COURT The Vicenza Law Court is elected as the competent court for any disputes ...

Page 40: ...rdica extraflame com E mail info extraflame com This document is available at www extraflame it support PELLET AND WOOD BOILERS Extraflame reserves the right to vary the features and data given in this document at any time without forewarning in order to improve its products This manual therefore cannot be considered as a contract for third parties 004205116 ENGLISH ...

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